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07494
Instruction Manual
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Avdel 07494, 07495, 07498 Instruction Manual

PA Avdel
An Acument- Global Technologies Company
0
Instruction Manual
Pass onto user to read and keep for reference
0749 MkII type
07498 - 07494 - 07495
I n s t r u c t i o n M a n u a l
0749 MkII type
07498 - 07494 - 07495
Hydro-Pneumatic Power Tool
Pass onto user to read and keep for reference
0749
TYPE
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel.
SPECIFICATIONS FOR
0749
TYPE
TOOL
AIR PRESSURE
■
Minimum - Maximum ■ 4.8 - 7 bar
70 - 100 lbf/in
2
FREE AIR VOLUME REQUIRED
■
@ 5.5 bar / 80 lbf/in
2 ■
3.5 litres
.12 ft3
STROKE
■
07498 Minimum
■
24.13 mm
.950 in
07494 & 07495 Minimum
■
15.9 mm
.625 in
PULL FORCE
■
@ 4.8 bar / 70 lbf/in
2 ■
10.91 kN
2450 lbf
CYCLE TIME
.
Approximately
■
1.5 seconds
NOISE LEVEL
.
Less than
•
70 dB(A)
WEIGHT
r
Without nose equipment
■
2.7 kg
6 lb
VIBRATION
I
Less than ■ 2.5 m/ s2
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel.
AIR PRESSURE Minimum - Maximum 4.8 - 7 bar 70 - 100 lbf/in
2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in
2
3.5 litres .12 ft
3
STROKE 07498 Minimum 24.13 mm .950 in
07494 & 07495 Minimum 15.9 mm .625 in
PULL FORCE @ 4.8 bar / 70 lbf/in
2
10.91 kN 2450 lbf
CYCLE TIME Approximately 1.5 seconds
NOISE LEVEL Less than 70 dB(A)
WEIGHT Without nose equipment 2.7 kg 6 lb
VIBRATION Less than 2.5 m/s
2
S P E C I F I C A T I O N S F O R 0 7 4 9 T Y P E T O O L
CONTENTS
SAFETY
G
eneral
2
Specific to Type of Tool
3
INTENT OF USE
1
General
4
07498 Tool Dimensions / Selection
4-5
07494 Tool Dimensions / Selection
6
07495 Tool Dimensions / Selection
7
PUTTING INTO SERVICE
Air Supply
8
Operating Procedure
8
Accessories
9
NOSE ASSEMBLIES
SERVICING
PRIMING
1
07498 Fitting/Servicing/Components
10-11
07494 Fitting/Servicing/Components
12-13
07495 Fitting/Servicing/Components
12-13
Regular Servicing - Service Kit
14-15
I
Maintenance
15-17
General Assembly & Parts List
18-19
7
Priming Oil Details
20
FAULT DIAGNOSIS
F
Fault Diagnosis Table
21
1
Priming Procedure
20
S A F E T Y
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
P R I M I N G
F A U L T D I A G N O S I S
General 2
Specific to Type of Tool 3
General 4
07498 Tool Dimensions / Selection 4-5
07494 Tool Dimensions / Selection 6
07495 Tool Dimensions / Selection 7
Air Supply 8
Operating Procedure 8
Accessories 9
07498 Fitting/Servicing/Components 10-11
07494 Fitting/Servicing/Components 12-13
07495 Fitting/Servicing/Components 12-13
Regular Servicing - Service Kit 14-15
Maintenance 15-17
General Assembly & Parts List 18-19
Priming Oil Details 20
Priming Procedure 20
Fault Diagnosis Table 21
C
O N T E N T S
1
AFETY
This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.
0 DO NOT USE OUTSIDE THE DESIGN INTENT.
0 DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
IT ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS. CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
IT THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE "HEALTH AND SAFETY AT WORK ETC. ACT 1974" APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
IT ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
IT ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION.
2
S
A F E T Y
2
This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS. CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT HOSES ARE ALWAYS IN GOOD CONDITION.
In
addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN
2
.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494 AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY WAY.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO CREATE A HAZARD.
07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM CATCHER BEFORE OPERATING.
IT IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION, SHOULD A FASTENER BE PLACED 'IN AIR'. WE RECOMMEND WEARING GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
IT TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR, CLEANING RAGS ETC... IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE
POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.
3
3
In addition to the general safety rules opposite, the following specific safety points must also be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494 AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY WAY.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO CREATE A HAZARD.
07498 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM CATCHER BEFORE OPERATING.
IF THE 07498 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR, CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE TRIGGER/LEVER TO AVOID INADVERTENT START UP.
EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.
N TEN T OF USE
The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers run
from 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.
The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available (see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a nose assembly.
The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498­00200 are on the general assembly and part list page 18 and 19.
07498 TOOL
SELECTION
NAME & HEAD
FASTENER
0
MATERIAL/ DETAIL
NOSE TIP TYPE
NOSE (see
A (mm)
drawing
B(mm)
opposite for
A (in) B (in)
A & Ei)
NOSEASSY PAWN°
COMPETE
TOOL PART N°
AVER
1 /8"
Al. Alloy
Standard
3.3
61
.130
2.4
07490-00900
07498-00001
Snap head
Al. Alloy
Extended
12.9
58
.510
2.3
07490-01000
07498-00002
& 120° csk
Steel
Standard
3.3
61
..130
2.4
07490-01600
07498-00008
head except
3 mm
Al. Alloy
Standard
3.3
61
.130
2.4
07490-01400
07498-00006
07498-00024
5/32"
Al. Alloy
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
large flange
Al. Alloy
Extended
11.4
58
.450
2.3
07490-01700
07498-00009
only.
Steel
Standard
3.3
61
..130
2.4
07498-06300
07498-00015
3
/16"
Al. Alloy
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
Al. Alloy
Extended
10.0
61
.395
2.4
07498-06400
07498-00016
Al. Alloy
11 flange
Standard
4.1
61
.162
2.4
07498-06600
07498-00024
Steel
Standard
3.3
61
.130
2.4
07490-04900
07498-00026
1 /
4
,.
Al. Alloy
Standard
3.6
61
.140
2.4
07612-02000
07498-00007
AVDEL
1 /8"
Al. Alloy
Standard
IV NJ NJ IV Cs
)
CA
IV NJ
CA
CA
NJ NJ
42.-
.
12.-
Cr
Cr
C4
C4
Cr
Cr
C4
C4
Cr
Cr
56
.100
2.2
07344-02300
07498-00005
Snap head
Al. Alloy Oversize
Standard
56
.100
2.2
07344-02900
07498-00028
& 100° csk
Stainless Steel
Standard
56
.130
2.2
07344-02100
07498-00003
& 120° csk
Titanium
Standard
56
.130
2.2
07344-02100
07498-00003
5
/32"
Al. Alloy
Standard
56
.100
2.2
07344-02600
07498-00012
Al. Alloy Oversize
Standard
56
.100
2.2
07344-03000
07498-00029
Stainless Steel
Standard
56
.130
2.2
07344-02400
07498-00010
Titanium
Standard
56
.130
2.2
07344-02400
07498-00010
3/16"
Al. Alloy
Standard
56
.100
2.2
07498-04000
07498-00019
Al. Alloy
Oversize
Standard
56
.100
2.2
07498-04100
07498-00030
Stainless Steel
Standard
71
.093
2.8
07490-02500
07498-00017
Titanium
Standard
71
.093
2.8
07490-02500
07498-00017
M.B.C.
1 /8"
Al. Alloy
Standard
4.7
0
,
CP.
Cr
CT CT CT
Cr
Cr
—
. —
. Cr•
—
. —
. —
. Cr•
Cr•
.185
2.4
07498-06700
07498-00051
Universal head
Al. Alloy Oversize
Standard
4.8
.190
2.2
07498-07000
07498-00054
& 100° csk
Stainless Steel
Standard
4.7
185
2.4
07498-02400
07498-00045
5
/32"
Al. Alloy
Standard
4.9
.192
2.4
07498-06800
07498-00052
Al. Alloy Oversize
Standard
4.9
.192
2.4
07498-07100
07498-00055
Stainless Steel
Standard
4.9
.192
2.2
07498-02500
07498-00046
3
/16"
Al. Alloy
Standard
5.0
.196
2.4
07498-04300
07498-00053
Stainless Steel
Standard
5.0
.196
2.4
07498-02600
07498-00047
AVDEL SR
1 /8"
Al. Alloy
Standard
3.3
61
.130
2.4
07490-00900
07498-00001
Raised head
Copper
Standard
3.3
61
.130
2.4
07490-00900
07498-00001
& 120° csk
Copper Nickel Al.
Standard
3.3
61
.130
2.4
07490-00900
07498-00001
5
/32"
Al. Alloy
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
Copper
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
Copper Nickel Al.
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
3/16"
Al. Alloy
Standard
3.3
61
.130
2.4
07498-03900
07498-00004
Copper
Standard
3.3
61
.130
2.4
07498-03900
07498-00004
Copper Nickel Al.
Standard
3.3
61
.130
2.4
07498-03900
07498-00004
1 / 4"
Al. Alloy
Standard
3.3
61
.130
2.4
07490-04900
07498-00026
T-LOK
4.3 mm
Steel
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
Snap head
Steel
Extended
10.0
58
.395
2.3
07241-07500
07498-00014
3
/16"
Steel
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
Steel
Extended
10.0
58
.395
2.3
07241-07500
07498-00014
'RR
3/16"
Al. Alloy
Standard
4.1
61
.160
2.4
07498-02000
07498-00058
1
/4"
Al. Alloy
Standard
4.0
99
.156
3.9
07498-01100
07498-00059
4
The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
The three Mk II models described in this manual have improved sealing and supersede the original 0749 type. Their serial numbers run from 30,000 for the 07498 model and from 300 for the 07494 and 07495 models.
The 07498 fitted with a pintail deflector is the standard tool for which a stem catching option and a side ejection accessory are available (see details page 9). It is also possible to order the base tool only (part number 07498-00200) which will not be fitted with a nose assembly.
The base tool part number for the other two tools of this type, the 07494 and 07495, is 07494-00200. Differences with the 07498­00200 are on the general assembly and part list page 18 and 19.
4
I
N T E N T O F U S E
Al. Alloy Al. Alloy
Steel Al. Alloy Al. Alloy Al. Alloy
Steel Al. Alloy Al. Alloy
Al. Alloy
L/flange
Steel Al. Alloy Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Al. Alloy
Stainless Steel
Al. Alloy
Copper
Copper Nickel Al.
Al. Alloy
Copper
Copper Nickel Al.
Al. Alloy
Copper
Copper Nickel Al.
Al. Alloy
Steel
Steel
Steel
Steel Al. Alloy Al. Alloy
AVEX
Snap head & 120° csk head except 07498-00024 large flange only.
AVDEL
Snap head & 100° csk & 120° csk
M.B.C.
Universal head & 100° csk
AVDEL SR
Raised head & 120° csk
T-LOK
Snap head
TLR
1
/8"
3 mm
5
/32"
3
/16"
1
/4"
1
/8"
5
/32"
3
/16"
1
/8"
5
/32"
3
/16"
1
/8"
5
/32"
3
/16"
1
/4"
4.3 mm
3
/16
"
3/16
"
1
/4"
07498-00001 07498-00002 07498-00008 07498-00006 07498-00008 07498-00009 07498-00015 07498-00015 07498-00016 07498-00024 07498-00026 07498-00007 07498-00005 07498-00028 07498-00003 07498-00003 07498-00012 07498-00029 07498-00010 07498-00010 07498-00019 07498-00030 07498-00017 07498-00017 07498-00051 07498-00054 07498-00045 07498-00052 07498-00055 07498-00046 07498-00053 07498-00047 07498-00001 07498-00001 07498-00001 07498-00008 07498-00008 07498-00008 07498-00004 07498-00004 07498-00004 07498-00026 07498-00015 07498-00014 07498-00015 07498-00014
07498-00058 07498-00059
07490-00900 07490-01000 07490-01600 07490-01400 07490-01600 07490-01700 07498-06300 07498-06300 07498-06400 07498-06600 07490-04900 07612-02000 07344-02300 07344-02900 07344-02100 07344-02100 07344-02600 07344-03000 07344-02400 07344-02400 07498-04000 07498-04100 07490-02500 07490-02500 07498-06700 07498-07000 07498-02400 07498-06800 07498-07100 07498-02500 07498-04300 07498-02600 07490-00900 07490-00900 07490-00900 07490-01600 07490-01600 07490-01600 07498-03900 07498-03900 07498-03900 07490-04900 07498-06300 07241-07500 07498-06300 07241-07500
07498-02000 07498-01100
07498 TOOL SELECTION
FASTENER NOSE (see drawing opposite for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART Nº
3.3
12.9
3.3
3.3
3.3
11.4
3.3
3.3
10.0
4.1
3.3
3.6
2.5
2.5
3.3
3.3
2.5
2.5
3.3
3.3
2.5
2.5
2.4
2.4
4.7
4.8
4.7
4.9
4.9
4.9
5.0
5.0
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
10.0
3.3
10.0
4.1
4.0
A (mm)
NAME & HEAD
Standard Extended Standard Standard Standard Extended Standard Standard Extended Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Extended Standard Extended Standard Standard
61 58 61 61 61 58 61 61 61 61 61 61 56 56 56 56 56 56 56 56 56 56 71 71 56 56 61 61 61 56 61 61 61 61 61 61 61 61 61 61 61 61 61 58 61 58 61 99
B (mm)
.130 .510
..130
.130 .130 .450
..130
.130 .395 .162 .130 .140 .100 .100 .130 .130 .100 .100 .130 .130 .100 .100 .093 .093 .185 .190
185 .192 .192 .192 .196 .196 .130 .130 .130 .130 .130 .130 .130 .130 .130 .130 .130 .395 .130 .395 .160 .156
A (in)
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.4
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.8
2.8
2.4
2.2
2.4
2.4
2.4
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.4
2.3
2.4
3.9
B (in)
NOSE TIP TYPE
175
6.89
321
12 65
151
5.94
113 0
I 4.450
21
.83
07498 - FIXED NOSE ASSEMBLY
The 07498 is fitted with a fixed straight nose assembly suitable where access is unrestricted.
Use the selection chart below and oppo­site to select a complete 07498 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see page 10 and 11.
'A' and 'B' dimensions will help you as­sess the accessibility of your application.
Dimensions shown in bold are millimetres
Other dimensions are in inches
07498 TOOL
SELECTION
(continued)
FASTEN ER
NOSE (see
drawing
above
for
A & B)
COMPLETE
NAME & HEAD 0
MATERIAL/ DETAIL
NOSE TIP TYPE
A (mm)
B (mm)
A (in)
B (in)
NOSEASSY PAWN°
TOOL PART N°
mm
A A .
oy
Standard
4.5
61
.177
2.4
07340-07600
07498-00064
AVSEAL
Al. Alloy
Extended
6.7
61
.264
2.4
07498-08400
07498-00074
5mm
Al. Alloy
Standard
4.5
61
.177
2.4
07640-02100
07498-00065
Al. Alloy
Extended
6.7
61
.264
2.4
07640-03100
07498-00075
6mm
Al. Alloy
Standard
5.3
61
.208
2.4
07640-02200
07498-00066
Al. Alloy
Extended
7.2
61
.283
2.4
07640-03200
07498-00076
6.5mm
Al. Alloy
Standard
5.3
61
.208
2.4
07340-08300
07498-00062
Al. Alloy
Extended
7.2
61
.283
2.4
07498-09100
07498-00072
7mm
Al. Alloy
Standard
5.3
61
.208
2.4
07640-02400
07498-00067
Al. Alloy
Extended
7.2
61
.283
2.4
07640-03400
07498-00077
8mm
Al. Alloy
Standard
5.6
99
.220
3.9
07340-08000
07498-00068
Al. Alloy
Extended
7.2
99
.285
3.9
07498-08800
07498-00078
9mm
Al. Alloy
Standard
5.6
99
.220
3.9
07340-08100
07498-00069
Al. Alloy
Extended
7.2
99
.285
3.9
07498-08900
07498-00079
1 Omm
Al. Alloy
Standard
5.6
99
.220
3.9
07340-08200
07498-00070
Al. Alloy
Extended
7.2
99
.285
3.9
07498-09000
07498-00080
MON OBOLT
3
/
1
6"
Al. Alloy
Standard
A
42.-
42.
42.
42.
42.
p
.
p
.
p
.
Obbbbb---
61
.160
CN I CN
I CN I CN I
V
CN I
V
Cs l
V
07498-04700
07498-00031
Protruding head
Steel
Standard
61
.160
07498-04700
07498-00031
& 100° csk
Stainless Steel
Standard
61
.160
07498-04700
07498-00031
•
The nose tip adually
1
/
4
"
Al. Alloy
Standard
61
.156
07498-04600
07498-00032
remains the same, it is
Al. Alloy
Extended *
111
.156
07498-00500 *
07498-00036
the nose casing that is
Steel
Standard
61
.156
07498-04600
07498-00032
longer.
Steel
Extended *
111
.156
07498-00500 *
07498-00036
See nose assemblies
Stainless Steel
Standard
61
.156
07498-04600
07498-00032
page 10 for details.
Stainless Steel
Extended *
111
.156
07498-00500 *
07498-00036
AVINOX
1
/8"
Stainless Steel
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
BE 1 1 & BE61
5
/
3
2"
Stainless Steel
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
3/1
6"
Stainless Steel
Standard
3.3
61
.130
2.4
07498-01300
07498-00027
M.B.C.
U
C
1/8"
Al. Alloy
Lock Creator
4.7
61
.185
2.4
07498-07600
07498-00033
Universal head
Al. Alloy
Oversize
Lock Creator
4.7
61
.185
2.4
07498-07600
07498-00033
& 100° csk
Stainless Steel
Lock Creator
4.7
61
.185
2.4
07344-04700
07498-00037
Hybrid Oversize
Lock Creator
4.8
56
.190
2.2
07498-07300
07498-00041
5/3
2"
Al. Alloy
Lock Creator
4.9
61
.192
2.4
07498-07700
07498-00034
Al. Alloy
Oversize
Lock Creator
4.9
61
.192
2.4
07498-07700
07498-00034
Stainless Steel
Lock Creator
4.7
61
.185
2.4
07344-04700
07498-00037
Hybrid
Oversize
Lock Creator
4.9
61
.192
2.4
07498-07400
07498-00043
3
/
1
6"
Al. Alloy
Lock Creator
5.0
61
.196
2.4
07498-07800
07498-00035
Al. Alloy
Oversize
Lock Creator
5.0
61
.196
2.4
07498-07800
07498-00035
Stainless Steel
Lock Creator
5.0
61
.196
2.4
07498-06200
07498-00038
Hybrid
Oversize
Lock Creator
5.0
61
.196
2.4
07498-07500
07498-00044
BULJ38C
5
/
3
2"
Al.
Alloy
Standard
3.3
61
.130
2.4
07490-01600
07498-00008
Al. Alloy
Extended
11.4
58
.450
2.3
07490-01700
07498-00009
3/1
6"
Al. Alloy
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
Al. Alloy
Extended
10.0
61
.395
2.4
07498-06400
07498-00016
AVI BULB
1/8"
Steel
Standard
3.3
61
130
2.4
07490-01600
07498-00008
Low profile
5/3
2"
Steel
Standard
3.3
61
.130
2.4
07498-06300
07498-00015
3/1
6"
Steel
Standard
3.3
61
.130
2.4
07498-02700
07498-00025
AVTAIN ER
3
/8"
Steel
Standard
4.1
88
.160
7.4
07498-00700
07498-00042
5
The 07498 is fitted with a fixed straight nose assembly suitable where access is unrestricted.
Use the selection chart below and oppo­site to select a complete 07498 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see page 10 and 11.
‘A’ and ‘B’ dimensions will help you as­sess the accessibility of your application.
Dimensions shown in bold are millimetres.
Other dimensions are in inches.
07498 - FIXED NOSE ASSEMBLY
5
Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Steel
Stainless Steel
Al. Alloy Al. Alloy
Steel
Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Hybrid
Oversize
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Hybrid
Oversize
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Hybrid
Oversize
Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Steel
Steel
Steel
Steel
AVSEAL
MONOBOLT
Protruding head & 100° csk
*
The nose tip actually remains the same, it is the nose casing that is longer. See nose assemblies page 10 for details.
AVINOX
BE11 & BE61
M.B.C. L/C
Universal head & 100° csk
BULBEX
AVIBULB
Low profile
AVTAINER
4mm
5mm
6mm
6.5mm
7mm
8mm
9mm
10mm
3
/16"
1
/4"
1
/8"
5
/32"
3
/16
"
1
/8"
5
/32"
3
/16
"
5
/32
"
3
/16
"
1
/8"
5
/32"
3
/16
"
3
/8
"
07498-00064 07498-00074 07498-00065 07498-00075 07498-00066 07498-00076 07498-00062 07498-00072 07498-00067 07498-00077 07498-00068 07498-00078 07498-00069 07498-00079 07498-00070 07498-00080 07498-00031 07498-00031 07498-00031 07498-00032 07498-00036 07498-00032 07498-00036 07498-00032 07498-00036 07498-00008 07498-00015 07498-00027 07498-00033 07498-00033 07498-00037 07498-00041 07498-00034 07498-00034 07498-00037 07498-00043 07498-00035 07498-00035 07498-00038 07498-00044 07498-00008 07498-00009 07498-00015 07498-00016 07498-00008 07498-00015 07498-00025 07498-00042
07340-07600 07498-08400 07640-02100 07640-03100 07640-02200 07640-03200 07340-08300 07498-09100 07640-02400 07640-03400 07340-08000 07498-08800 07340-08100 07498-08900 07340-08200 07498-09000 07498-04700 07498-04700 07498-04700 07498-04600
07498-00500 *
07498-04600
07498-00500 *
07498-04600
07498-00500 *
07490-01600 07498-06300 07498-01300 07498-07600 07498-07600 07344-04700 07498-07300 07498-07700 07498-07700 07344-04700 07498-07400 07498-07800 07498-07800 07498-06200 07498-07500 07490-01600 07490-01700 07498-06300 07498-06400 07490-01600 07498-06300 07498-02700 07498-00700
07498 TOOL SELECTION (continued)
FASTENER NOSE (see drawing above for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART Nº
4.5
6.7
4.5
6.7
5.3
7.2
5.3
7.2
5.3
7.2
5.6
7.2
5.6
7.2
5.6
7.2
4.1
4.1
4.1
4.0
4.0
4.0
4.0
4.0
4.0
3.3
3.3
3.3
4.7
4.7
4.7
4.8
4.9
4.9
4.7
4.9
5.0
5.0
5.0
5.0
3.3
11.4
3.3
10.0
3.3
3.3
3.3
4.1
A (mm)
NAME & HEAD
Standard Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Extended Standard Standard Standard Standard
Extended
*
Standard
Extended
*
Standard
Extended
* Standard Standard Standard
Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator Lock Creator
Standard Extended Standard Extended Standard Standard Standard Standard
61 61 61 61 61 61 61 61 61 61 99 99 99 99 99 99 61 61 61 61
111
61
111
61
111
61 61 61 61 61 61 56 61 61 61 61 61 61 61 61 61 58 61 61 61 61 61 88
B (mm)
.177 .264 .177 .264 .208 .283 .208 .283 .208 .283 .220 .285 .220 .285 .220 .285 .160 .160 .160 .156 .156 .156 .156 .156 .156 .130 .130 .130 .185 .185 .185 .190 .192 .192 .185 .192 .196 .196 .196 .196 .130 .450 .130 .395
130 .130 .130 .160
A (in)
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
3.9
3.9
3.9
3.9
3.9
3.9
2.4
2.4
2.4
2.4
4.4
2.4
4.4
2.4
4.4
2.4
2.4
2.4
2.4
2.4
2.4
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
7.4
B (in)
NOSE TIP TYPE
12.65
32
1
4.45 Ø
113 Ø
8.07
205
B
A
5.94
151
5.23
133
749
.83
21
6.89
175
1.6Ø
41Ø
36MIONtion
about centre line
321
12.65
1_1130
r 4.450
60
.250
07494 - STRAIGHT SWIVEL NOSE ASSEMBLY
The 07494 is fitted with a "straight" swivel type of nose assembly for use on applications with restricted access.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07494 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12.
'A' and 'B' dimensions will help you assess
the accessibility of your application.
Dimensions shown in bold are millimetres
Other dimensions are in inches
07494 TOOL
SELECTION
NAME& HEAD
FASTEN 0 ER
MATERIAL/ DETAIL
NOSE TIP TYPE
NOSE
A (mm)
(see drawing above
13 (rnm) A (in)
for
B (in)
A & Ei)
NOSEASSY PAWN°
CO M PI=
TOOL PART N°
AVEX
1
8"
A. A oy
Stan • ar•
7.9
3.8
.310 .150
07345-03000
07494-00004
Snap head
Steel
Standard
7.9
3.8
.310 .150
07345-03100
07494-00005
& 120° csk
5
/32"
Al. Alloy
Standard
7.9
3.8
.310 .150
07345-03100
07494-00005
head.
Steel
Standard
7.9
3.8
.310 .150
07345-03200
07494-00006
3
/16"
Al. Alloy
Standard
7.9
3.8
.310 .150
07345-03200
07494-00006
Steel
Standard
7.7
4.1
.301
.165
07494-04000
07494-00036
AVDEL
3
/
3
2"
Stainless Steel
Standard
5.1
1.3
.200 .050
07494-03400
07494-00023
Snap head
1/8.
Al. Alloy
Standard
5.1
1.2
.200
.046
07345-03300
07494-00014
& 100° csk
Al. Alloy
Oversize
Standard
5.1
1.2
.200
.046
07494-03600
07494-00017
& 120° csk
Stainless Steel
Standard
5.1
3.8
.200 .150
07494-03000
07494-00024
Titanium
Standard
5.1
3.8
.200 .150
07494-03000
07494-00024
5
/32"
Al. Alloy
Standard
6.6
0.9
.260
.033
07345-03400
07494-00015
Al. Alloy
Oversize
Standard
6.6
0.9
.260
.033
07494-03700
07494-00018
Stainless Steel
Standard
6.6
3.8
.260 .150
07494-03100
07494-00025
Titanium
Standard
6.6
3.8
.260 .150
07494-03100
07494-00025
3
/16"
Al. Alloy
Standard
8.1
0.3
.320 .010
07345-03500
07494-00016
Al. Alloy
Oversize
Standard
8.1
0.3
.320 .010
07494-03800
07494-00019
Stainless Steel
Standard
8.1
3.9
.320 .150
07494-03200
07494-00026
Titanium
Standard
8.1
3.9
.320 .150
07494-03200
07494-00026
M. B.C.
1/8"
Al. Alloy
Standard
4.8
1.9
.187
.075
07345-04000
07494-00051
Universal head
Al. Alloy
Oversize
Standard
4.8
1.9
.187
.075
07345-04300
07494-00054
& 100° csk
Stainless Steel
Standard
4.8
1.9
.187
.075
07345-04000
07494-00051
5
/32"
Al. Alloy
Standard
6.4
2.4
.250
.093
07345-04100
07494-00052
Al. Alloy
Oversize
Standard
6.4
2.4
.250
.093
07345-04400
07494-00055
Stainless Steel
Standard
6.4
2.4
.250
.093
07345-04100
07494-00052
3
/16"
Al. Alloy
Standard
7.9
2.5
.312
.097
07345-04200
07494-00053
Stainless Steel
Standard
7.9
2.5
.312
.097
07345-04200
07494-00053
BULBS(
5
/32"
Al. Alloy
Standard
7.9
3.8
.312
.150
07345-03100
07494-00005
3
/16"
Al. Alloy
Standard
7.9
3.8
.312
.150
07345-03200
07494-00006
AVSEAL
4mm
Al. Alloy
Standard
6.4
2.0
.250
.077
07494-06000
07494-00064
Al. Alloy
Extended
6.4
4.1
.250
.162
07494-06600
07494-00074
5mm
Al. Alloy
Standard
7.6
2.0
.300
.077
07494-06100
07494-00065
Al. Alloy
Extended
7.6
4.1
.300
.162
07494-06700
07494-00075
AVINOX
1
/8"
Stainless Steel
Standard
7.9
3.8
.312
.150
07345-03100
07494-00005
BE1 1 & BE61
5
/
3
2"
Stainless Steel
Standard
7.9
3.8
.312
.150
07345-03200
07494-00006
3
/
1
6"
Stainless Steel
Standard
7.7
4.1
.301
.162
07494-04000
07494-00036
6
07494 - STRAIGHT SWIVEL NOSE ASSEMBLY
The 07494 is fitted with a “straight” swivel type of nose assembly for use on applications with restricted access.
It will place all the fasteners listed in the selection table below. Use this table to select a complete 07494 tool which will include the correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 12.
‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.
Dimensions shown in bold are millimetres.
Other dimensions are in inches.
6
Al. Alloy
Steel
Al. Alloy
Steel
Al. Alloy
Steel
Stainless Steel
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Titanium Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Al. Alloy
Al. Alloy
Oversize
Stainless Steel
Al. Alloy
Stainless Steel
Al. Alloy Al. Alloy Al. Alloy Al. Alloy Al. Alloy
Al. Alloy Stainless Steel Stainless Steel Stainless Steel
AVEX
Snap head & 120° csk head.
AVDEL
Snap head & 100° csk & 120° csk
M.B.C.
Universal head & 100° csk
BULBEX
AVSEAL
AVINOX
BE11 & BE61
1
/
8
"
5
/
32
"
3
/
16
"
3
/
32
"
1
/
8
"
5
/
32
"
3
/
16
"
1
/
8
"
5
/
32
"
3
/
16
"
5
/
32
"
3
/
16
"
4 mm
5mm
1
/
8
"
5
/
32
"
3
/
16
"
07494-00004 07494-00005 07494-00005 07494-00006 07494-00006 07494-00036 07494-00023 07494-00014 07494-00017 07494-00024 07494-00024 07494-00015 07494-00018 07494-00025 07494-00025 07494-00016 07494-00019 07494-00026 07494-00026 07494-00051 07494-00054 07494-00051 07494-00052 07494-00055 07494-00052 07494-00053 07494-00053 07494-00005 07494-00006 07494-00064 07494-00074 07494-00065 07494-00075 07494-00005 07494-00006 07494-00036
07345-03000 07345-03100 07345-03100 07345-03200 07345-03200 07494-04000 07494-03400 07345-03300 07494-03600 07494-03000 07494-03000 07345-03400 07494-03700 07494-03100 07494-03100 07345-03500 07494-03800 07494-03200 07494-03200 07345-04000 07345-04300 07345-04000 07345-04100 07345-04400 07345-04100 07345-04200 07345-04200 07345-03100 07345-03200 07494-06000 07494-06600 07494-06100 07494-06700 07345-03100 07345-03200 07494-04000
07494 TOOL SELECTION
FASTENER
NOSE (see drawing above for A & B)
MATERIAL/DETAILØ
COMPLETE
TOOL PART Nº
NOSE ASSY PART Nº
7.9
7.9
7.9
7.9
7.9
7.7
5.1
5.1
5.1
5.1
5.1
6.6
6.6
6.6
6.6
8.1
8.1
8.1
8.1
4.8
4.8
4.8
6.4
6.4
6.4
7.9
7.9
7.9
7.9
6.4
6.4
7.6
7.6
7.9
7.9
7.7
A (mm)
NAME & HEAD
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Extended Standard Extended Standard Standard Standard
3.8
3.8
3.8
3.8
3.8
4.1
1.3
1.2
1.2
3.8
3.8
0.9
0.9
3.8
3.8
0.3
0.3
3.9
3.9
1.9
1.9
1.9
2.4
2.4
2.4
2.5
2.5
3.8
3.8
2.0
4.1
2.0
4.1
3.8
3.8
4.1
B (mm)
.310 .310 .310 .310 .310 .301 .200 .200 .200 .200 .200 .260 .260 .260 .260 .320 .320 .320 .320 .187 .187 .187 .250 .250 .250 .312 .312 .312 .312 .250 .250 .300 .300 .312 .312 .301
A (in)
.150 .150 .150 .150 .150 .165 .050 .046 .046 .150 .150 .033 .033 .150 .150 .010 .010 .150 .150 .075 .075 .075 .093 .093 .093 .097 .097 .150 .150 .077 .162 .077 .162 .150 .150 .162
B (in)
NOSE TIP TYPE
12.65
321
10.39
264
A
5.94
151
92
4.58
3.62
56
2.19
116
B
.25Ø
6Ø
.83
21
20
6.89
175
.79
4.45Ø
113Ø
1.6Ø
41Ø
749
360° rotation
about centre line
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