Avdel 07385 Instruction Manual
I n s t r u c t i o n M a n u a l
P n e u m a t i c P o w e r T o o l
Pass onto user to read and keep for reference
07385
07385
S P E C I F I C A T I O N S F O R 0 7 3 8 5 T O O L
AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.
AIR PRESSURE Minimum - Maximum 5 - 8 bar 70 - 120 lbf/in
2
FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in
2
2.3 litres .08 ft
3
STROKE Minimum 15.9 mm .625 in
PULL FORCE @ 4.8 bar / 70 lbf/in
2
5.5 kN 1225 lbf
CYCLE TIME Approximately 1 second
NOISE LEVEL 78.5 dB(A)
WEIGHT Without nose equipment 2.11 kg 4.65 lb
VIBRATION Less than 2.5 m/s
2
8 ft/s
2
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C
O N T E N T S
1
S A F E T Y
I N T E N T O F U S E
P U T T I N G I N T O S E R V I C E
N O S E A S S E M B L I E S
S E R V I C I N G
F A U L T D I A G N O S I S
General 2
Specific to 07385 Tool 3
General 4
Tool Dimensions / Selection 4-5
Air Supply 6
Operating Procedure 6
Accessories 7
Fitting/Servicing/Components 8-9
Regular Servicing - Service Kit 10-11
Maintenance 11-13
General Assembly & Parts List 14-15
Fault Diagnosis Table 17
S
A F E T Y
2
This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating, or servicing this tool.
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED AND SUPPLIED BY AVDEL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.
THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.
THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.
ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.
DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).
ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL/MACHINE.
ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.
3
In addition to the general safety rules opposite, the following specific safety points must also
be observed:
THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.
DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.
CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO
CREATE A HAZARD.
07385 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR OR STEM
CATCHER BEFORE OPERATING.
WHEN FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE VERTICAL NOSE
DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE
APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S) WORKING IN
THE VICINITY.
WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,
SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE
ARE SHARP EDGES OR CORNERS ON THE APPLICATION.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.
4
I
N T E N T O F U S E
The hydro-pneumatic 07385 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line
assembly in a wide variety of applications throughout all industries.
The 07385 fitted with a stem catcher is the standard tool,a pintail deflector is also suppied but not fitted. Use the selection chart opposite
to select a complete 07385 tool which will include the correct nose assembly for a selected fastener. ‘A’ and ‘B’ dimensions will help
you assess the accessibility of your application.
It is also possible to order the base tool only (part number 07385-00200).
It is essential that a nose assembly be fitted prior to operating the tool. For details of Nose Assemblies see page 8 and 9.
Dimensions shown in bold are millimetres. Other dimensions are in inches.
4.03
103
4.13
105
2.82
72
3.72
95
4.91
125
.83
22
3.5
89
B
A
07385
4.25
108
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