Autopilot CoPilot Ozonator 3 Installation & Operation Manual
Corona Discharge Ozone Generators
INSTALLATION & OPERATION MANUAL
P/N: 4-1397-01 Rev.G
Table of Contents
CoPilot Corona Discharge Ozone Generators
SECTION 1
General Information
1A Dimensions ..............................................................1
1B Description ...............................................................2
1C Specifi cations ...........................................................2
1D Warranty Summary ..................................................2
SECTION 2
Installation
2A Location ...................................................................2
2B Mounting ..................................................................2
2C Electrical ..................................................................2
2D Plumbing ..................................................................2
SECTION 3
Operation
3A General ....................................................................3
3B Initial System Start-Up .............................................3
3C Normal Operation .....................................................3
3D Flow Control Assembly ............................................3
3E System Shut-down ...................................................3
SECTION 4
Maintenance & Service
4A System Electromechanical Overview .......................4
4B System Maintenance ...............................................4
4C Generator Servicing .................................................4
4D Troubleshooting ........................................................5
4E Contact Information ..................................................5
SECTION 5
Replacement Parts and Ordering
Information
5A Standard Replacement Parts List ............................6
C
IMPORTANT SAFETY INSTRUCTIONS
Read and Follow All Instructions
• Read this manual completely before attempting installation. Failure to install in accordance with the installation instructions
could void warranty and result in injury or death.
• All permanent electrical connections should be made by a qualifi ed electrician.
• For cord and plug-connected units, connect to a grounded, grounding type receptacle only. If the CoPilot electrical connection is to
be attached to the pool controls, be sure the pool controls are protected by a Ground Fault Circuit Interrupter (G.F.C.I.). If the CoPilot
is connected to an independent electrical supply, then a G.F.C.I. must be installed between the CoPilot and the electrical supply.
• Do not bury cord.
• Warning - To reduce the risk of electrical shock, replace damaged cord immediately.
• A pressure wire connector bonding lug is provided on the outside of the unit to permit connection to a minimum No. 8 AWG (8.4
2
) solid bonding conductor between this point and any metal equipment, metal enclosures of electrical equipment, metal
mm
water pipes, or conduit within fi ve (5) feet (1.5m) of the unit as needed to comply with local requirements.
• Install at least 5 feet (1.5 meters) from wall of pool using nonmetallic tubing. Install ozone generator no less than one (1) foot
above maximum water level to prevent water from contacting electrical equipment. Install in accordance with the installation
instructions.
• Follow all applicable electrical codes.
• Electric shock hazard. Be sure to turn power OFF and disconnect from power source before any service work is performed.
Failure to do so could result in serious injury or death.
• The CoPilot must be installed in an outdoor location, or indoors in a forced air ventilated room, and installed so that the orientation is exactly as shown in Figure 1. Install to provide water drainage of generator to protect electrical components.
• Mount the CoPilot so that it is inaccessible to anyone in the pool. Never attempt any servicing while unit is wet.
• Plastic ozone supply tubing is supplied with the CoPilot. Never replace this tubing with metal tubing.
• Warning - Short-term inhalation of high concentrations of ozone and long term inhalation of low concentrations of ozone can
cause serious harmful physiological effects. DO NOT inhale ozone gas produced by this device.
• For your safety, do not store or use gasoline, chemicals or other fl ammable liquids or vapors near this or any other appliance.
• WARNING - Do NOT touch the ends of the Ozone Check Valve and Tube Assembly or check valve when replacing. Trace amounts of
nitric acid may be present on the check valve and could prove harmful if touched or ingested.
SAVE THESE INSTRUCTIONS!
General Information
CoPilot Corona Discharge Ozone Generators
SECTION 1
General Information
1A Dimensions.
(All dimensions are in inches [millimeters])
9.3
235
8.6
219
10.3
262
8.6
217
2.9
74
COP-1-A: NEMA 5-15P, 44IN LONG
COP-2-A: 1/2 THREADED CONDUIT
COP-A-CE: OPEN 18-3 CORD 44IN LONG
9.3
235
8.6
219
15.0
382
13.6
344
Models: COP-1-A, COP-2-A, & COP-A-CE
2.9
74
COP-2-B: 1/2 THREADED CONDUIT
COP-B-CE: OPEN 18-3 CORD, 44IN LONG
2.6
67
Models: COP-2-B & COP-B-CE
1
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