Autonics TM SERIES Instruction Manual

DRW1707 72 A A
Specications
Multi-Channel Modular Type
Temperature Controller
TM SERIES
I N S T R U C T I O N M A N U A L
Please read the following safety considerations before use.
Safety Considerations
Please observe all safety considerations for safe and proper product operation to avoid hazards.
Safety considerations are categorized as follows.
Warning Failure to follow these instructions may result in serious injury or death. Caution
The symbols used on the product and instruction manual represent the following
symbol represents caution due to special circumstances in which hazards may occur.
Warning
1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury
or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in re, personal injury, or economic loss.
2. Install on a device panel to use.
Failure to follow this instruction may result in re.
3. Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in re.
4. Check 'Connections' before wiring.
Failure to follow this instruction may result in re.
5. Do not disassemble or modify the unit.
Failure to follow this instruction may result in re.
Caution
1. When connecting the power input and relay output, use AWG 26~12 cable and connecting the sensor input and communication cable without dedicated cable, use AWG 28~14 cable.
Failure to follow this instruction may result in re or malfunction due to contact failure.
2. Use the unit within the rated specications.
Failure to follow this instruction may result in re or product damage.
3. Use dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in re.
4. Do not use the unit in the place where ammable/explosive/corrosive gas, humidity, direct sunlight,
radiant heat, vibration, impact, or salinity may be present.
Failure to follow this instruction may result in re or explosion.
5. Keep metal chip, dust, and wire residue from owing into the unit.
Failure to follow this instruction may result in re or product damage.
Ordering Information
tem
Connections and Block Diagram
●TM2 Series ●TM4 Series
CURRENT 0 0A-50.0A
DI-1
DIGITAL
DI-2
NPUT
CH1 IN
TC
CH2 IN
TC
The above specications are subject to change and some models may be discontinued without notice.
Be sure to follow cautions written in the instruction manual, user manual and the technical descriptions (catalog, homepage).
Thank you for choosing our Autonics product.
Failure to follow these instructions may result in personal injury or product damage.
1: The expansion module does not supply power/comm.
2 22 R BTM
Channels
CT1
CT2
+
­RTD
+
­RTD
Power supply
Option I/O
1
2
3
4
5
6
A
7
B
8
B'
9
A
10
B
11
B'
12
Module type
Control output
ADC
ADC
CONTROL
CIRCUIT
ADC
ADC
RS485
CIRCUIT
1 2 3 4 5
A B +-
RS485
terminal. Order it with the basic module.
B Basic module E Expansion module
R Relay output
2CH
C Selectable current or SSR drive output R Relay output
4CH
S SSR drive output
2 24VDC
CT input, Digital input (DI-1, DI-2),
2
Alarm output 1+2, RS485 comm. output
2CH
CT input, Digital input (DI-1, DI-2),
4
Alarm output 1+2+3+4, RS485 comm. output
4CH N RS485 comm. output
2 2 channels 4 4 channels
TM Multi-Channel Modular Temperature Controller
13
+-+
V
14
OUTPUT
15
16
17
18
19
20
21
RELAY AL1 OUT
250VAC 3A 1a
RELAY AL2 OUT
250VAC 3A 1a
+-+
V
RELAY AL3
250VAC 3A 1a
CIRCUIT
OUTPUT CIRCUIT
22
POWER CIRCUIT
NC
SOURCE
24VDC
1
SSR OUT1
mA
12VDC ±3V
-
30mA Max.
SSR OUT2
mA
12VDC ±3V
-
30mA Max.
RELAY AL4
250VAC 3A 1a
RELAY AL3/4 are
only for TM2-42 model.
CURRENT OUT1 DC0/4-20mA
Load 500Ω Max.
CURRENT OUT2 DC0/4-20mA
Load 500Ω Max.
□□
RELAY OUT1
250VAC 3A 1a
RELAY OUT2
250VAC 3A 1a
Series TM2 TM4
No. of channels
Power supply 24VDC Permissible voltage range 90 to 110% of rated voltage Power consumption Max. 5W (for max. load) Display method
Thermocouple
Input type
RTD JPt100Ω, DPt100 (permissible line resistance max. 5)
Sampling cycle 50ms (2CH synchronous sampling) 100ms (4CH synchronous sampling)
Thermocouple RTD
Measured accuracy
CT input ±5% F.S. ±1digit max. Current output ±1.5% F.S. ±1digit max. Thermocouple
Inuence
2
of temp.
RTD Relay 250VACᜠ 3A 1a
Control
SSR Max. 12VDCᜡ±3V 30mA Max. 22VDCᜡ±3V 30mA
output
Current
Heating, Cooling
Control method
Heating&Cooling Alarm 250VACᜠ 3A 1a
Option output
Communication RS485 communication output (Modbus RTU method)
CT input
Option input
Digital input
Hysteresis 1 to 100℃/℉ (0.1 to 100.0℃/℉) variable Proportional band (P) 0.1 to 999 9℃/ Integral time (I) 0 to 9999 sec. Derivative time (D) 0 to 9999 sec. Control period (T) 0.1 to 120 0 sec. (only for relay output, SSR drive output) Manual reset 0.0 to 100 0%
Mechanical Min. 10,000,000 operations
Relay life cycle
Electrical Min. 100,000 operations (250VAC 3A resistance load)
Insulation resistance 100M(at 500VDC megger)
Insulation type
Dielectric strength 1,000VAC 50/60Hz for 1 min. (between input terminals and power terminals) Vibration Noise resistance ±0.5kV the square wave noise (pulse width: 1㎲) by the noise simulator
Ambient temp. -10 to 50℃, storage: -20 to 60
Environ­ment
Ambient humi. 35 to 85%RH, storage: 35 to 85%RH Accessories Expansion connector: 1, Power/Comm. connector: 1 (only for basic module) Approval
Basic module Approx. 217g (Approx. 152g) Approx. 239g (Approx. 174g)
3
Weight
Expansion module
1: In case of thermocouple K, J, E, T, N, it is below -100
In case of thermocouple B, display accuracy cannot be ensured under 400℃. In case of thermocouple R, S, it is below 200℃ and C, G, it is max. 3℃ ±1digit.
Applied when it is for out of room temperature (23±5℃) range.
2:
3: The weight includes packaging. The weight in parentheses is for unit only.
Environment resistance is rated at no freezing or condensation.
Input Type and Range
Input type No. Dot Display Temperature range (℃) Temperature range (℉)
K(CA)
J(IC)
E(CR)
T(CC)
B(PR) 8 1 B(PR) 0 to 1800 32 to 3272 R(PR) 9 1 R(PR) 0 to 1750 32 to 3182 S(PR) 10 1 S(PR) 0 to 1750 32 to 3182 N(NN) 11 1 N(NN) -200 to 1300 -328 to 2372
Thermocouple
C(TT) G(TT)
L(IC)
U(CC)
Platinel II 18 1 PLII 0 to 1400 32 to 2552
JPt 100Ω
RTD
DPt 100Ω
1: C(TT) is same as existing W5 (TT). ※2: G(TT) is same as existing W (TT).
A
CH1 IN
B
+
B'
­RTD
TC
A
CH2 IN
B
+
B'
-
RTD
TC
A
CH3 IN
B
+
B'
-
RTD
TC
A
CH4 IN
B
+
B'
­RTD
TC
0 1 K(CA).H -200 to 1350 -328 to 2462 1 0.1 K(CA).L -200 0 to 1350.0 -328 0 to 2462.0 2 1 J(IC).H -200 to 800 -328 to 1472 3 0.1 J(IC).L -200 0 to 800.0 -328 0 to 1472.0 4 1 E(CR).H -200 to 800 -328 0 to 1472 5 0.1 E(CR).L -200 0 to 800.0 -328 0 to 1472 0 6 1 T(CC).H -200 to 400 -328 to 752 7 0.1 T(CC).L -200 0 to 400.0 -328 0 to 752.0
1
12 1 C(TT) 0 to 2300 32 to 4172
2
13 1 G(TT) 0 to 2300 32 to 4172 14 1 L(IC).H -200 to 900 -328 to 1652 15 0.1 L(IC).L -200 0 to 900.0 -328 0 to 1652.0 16 1 U(CC) H -200 to 400 -328 to 752 17 0.1 U(CC) L -200 0 to 400.0 -328 0 to 752.0
19 1 JPt100.H -200 to 600 -328 to 1112 20 0.1 JPt100.L -200 0 to 600.0 21 1 DPt100 H -200 to 600 -328 to 1112 22 0.1 DPt100 L -200 0 to 600.0 -328 0 to 1112.0
1
ADC
2
3
4
5
ADC
CONTROL
6
7
ADC
8
9
10
11
ADC
12
RS485
CIRCUIT
1 2 3 4 5
A B +-
RS485
2 channels (insulated each channel­dielectric strength 1,000VAC)
None- parameter setting and monitoring is available at external devices (PC, PLC, etc.) K(CA), J(IC), E(CR), T(CC), B(PR), R(PR), S(PR), N(NN), C(TT), G, (TT), L(IC), U(CC), Platinel II
1
(PV ±0.5% or ±1℃, select the higher one) ±1digit max.
(PV ±0.5% or ±2℃, select the highter one) ±1digit max. (TC input max. -100℃ is within ±5℃)
TC B, R, S, C, G, L, U: (PV ±0 5% or ±5
Selectable DC 4-20mA or DC 0-20mA (load resistance max. 500)
ON/OFF control, P, PI, PD, P D control
0.0-50 0A (primary current measurement range) ※CT ratio=1/1000
Contact input: ON max. 1k, OFF min. 100k Solid-state input: ON residual voltage max.
1.5V, OFF leakage current max. 0.1mA Outow current: Approx. 0.5mA per input
Double insulation or reinforced insulation (mark: measuring input part and the power part: 1kV)
0.75mm amplitude at frequency of 5 to 55Hz (for 1 min.) in each X, Y, Z direction for 2 hours
Approx. 208g (Approx. 143g) Approx. 231g (Approx. 166g)
13
14
+
V
-
SSR OUT1 22VDC ±3V 30mA Max.
4 channels (insulated each channel­dielectric strength 1,000VAC)
-
-
, select the highter one) ±1digit max.
-
-
-
-
, dielectric strength between the
and L, U, Platinel II, it is below ±2℃ ±1digit.
Factory default: K(CA) H
-328 0 to 1112.0
● Power/Comm. terminal
RELAY OUT1
250VAC 3A 1a
[only for basic model TM - 2 B]
15
16
SSR OUT2
CIRCUIT
NC
OUTPUT CIRCUIT
POWER CIRCUIT
SOURCE
24VDC
+
-
17
18
+
19
20
21
+
-
22
V
22VDC ±3V 30mA Max.
SSR OUT3
V
22VDC ±3V 30mA Max.
SSR OUT4 22VDC ±3V
V
30mA Max
RELAY OUT2
250VAC 3A 1a
1 2 3 4 5
RELAY OUT3
250VAC 3A 1a
RELAY OUT4
250VAC 3A 1a
.
Use crimp terminals of size specied below.
Terminal number a b c
1 to 12 10
13 to 22 10
RS485
c
<Crimp terminal>
A(+)
N.C
RS485
B(-)
a
Max. 1.7 Max. 3.7
Max. 2.1 Max. 4.2
-
SOURCE 24VDC 5W
b
(unit: mm)
Dimensions
110
100
36.6 31.2
32 2
84.8 18.6
103.4
Unit Description
5. Indicators
●TM2 Series
Status
Indicator
PWR (green) CH1 (red) Flash (2,400bps) ON CH2 (red) Flash (4,800bps) ON AL1 (yellow) Flash (9,600bps) ON AL2 (yellow) Flash (19,200bps) ON AL3 Flash (38,400bps) AL4
1: When power is supplied initially, the set communication speed LED flashes for 5 sec.
●TM4 Series
Status Indicator PWR (green) CH1 (red) Flash (2,400bps) ON Flash CH2 (red) Flash (4,800bps) ON Flash CH3 (red) Flash (9,600bps) ON Flash CH4 (red) Flash (19,200bps) ON Flash
6. Communication address setting switch (SW1)
Set the communication address.
7. Communication address group switch (SW2)
When setting the communication address over 16, select +16. If changing the communication address by setting switch, use the flat head driver which is 2mm size or plastic driver. If not, it may cause product damage.
8. Lock switch Used for fixing modules at top and bottom.
9. Rail Lock Used for installing at DIN rail or using bolts.
10. END cover: Remove it when connecting each module to connect an expansion connector.
Installation
1. Connector Connection
2. Connection between modules
TM 2 B
(basic module)
2. Mounting with bolts
Pull each rail lock to up and down.
3. Mounting on DIN Rail
3.1 Installing 3.2 Removing
+
Install the units vertically.
9
8
5
1
Initial power ON
3
ON ON
- -
Initial power ON
3
ON ON ON
Flash (38,400bps)
TM - 2 E
(expansion module)
7
4 6
10
2
3
1
1
Sensor input
connector
(expansion module)
M4 Bolt
Hang the top rail lock to
D N rail. Push and press the
module to down direction.
2 9
30
32 9
1. Sensor input connector
2. Control output connector
3. Power/Comm. terminal
[only for basic module (TM Suppling power to basic/expansion modules and communicating with over 1 module (s).
4. PC loader port
It is the PC loader port for serial communication between one module and PC to set parameter and monitoring by DAQMaster. Use this for connecting SCM-US (USB to serial converter, sold separately).
When using PC loader port (connecting SCM-US),
communication via power/comm. terminal is blocked and monitoring is not available. Alarm output
Control
N.O. (Normally Open) N.C. (Normally Closed)
output
OFF (OPEN) ON (CLOSE)
- - - -
- - - -
- - - -
4
OFF ON OFF ON OFF
5
OFF ON OFF ON OFF
-
OFF ON OFF ON OFF OFF ON OFF ON OFF
Control
Auto-
2
output
- -
TM - 2 E
110
tuning
2: The auto-tuning CH LED flashes for 1 sec in turn.
3: The PWR LED flashes during communication
for 1 sec in turn.
4: Turns ON when CH1 control method is heating
& cooling control and cooling output occurs. (disable AL1 setting)
5: Turns ON when CH2 control method is heating
& cooling control and cooling output occurs. (disable AL2 setting)
Control output connector
Power/Comm. connector
(only for basic module: TM 2 B)
Remove each module's END covers.
(do not remove at the ends of END covers) Connect expansion connectors between modules.
Push each modules. (max. 30 units)
Push the lock switch to lock direction.
Supply adequate power for power input
specications and overall capacity.
(Max. power when connecting 31 modules:
31 units×5W=155W)
Insert bolts and x it on rail lock.
(xing torque is 0.5N m to 0 9N.m.)
Use end plates (sold separately, not
available from Autonics) to x rmly.
122 3
17.3
- 2 B)]
OFF (CLOSE)
ON (OPEN)
M4 Bolt
Press the module to down
direction. Pull the module body
forward.
□□□
(unit: mm)
Auto­tuning
ON Flash Flash
END PLATE
Communication Setting
It is for parameter setting and monitoring via external devices (PC, PLC, etc.).
Interface
Comm. protocol Modbus RTU Connection type RS485 Comm. speed Application standard Compliance with EIA RS485 Start bit 1-bit (xed) Max. connection 31 units (address: 01 to 31) Data bit 8-bit (xed) Synchronous method Asynchronous Parity bit None (default), Odd, Even Comm. method Two-wire half duplex Stop bit 1-bit, 2-bit (default)
t is not allowed to set overlapping communication address at the same communication line.
Use twisted pair wire for RS485 communication.
Communication Address Setting
Set the communication address by the communication address setting switch (SW1) and Communication address group switch (SW2). When setting as 0, it does not operate communication. (setting range: 01 to 31, factory default: [SW1] 1, [SW2] +0)
SW1
SW2
DAQMaster is a comprehensive device management software for setting parameters and monitoring processes.
2
For the detail information and instructions, please refer to user manual and user manual for communication, and be sure to follow cautions written in the technical descriptions (catalog, homepage).
0 1 2 3 4 5 6 7 8 9 A B C D E F
+0
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
+16
+0
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
+16
Comprehensive Device Management Program[DAQMaster]
Manual
Error Display
Status
Indicator PWR (red) ON
1
CH
(red) Comm. output (decimal) Outputs '31000' Outputs '30000 (high-limit)', '-30000 (low-limit)' DAQMaster Displays 'OPEN' Displays 'HHHH (high-limit)', 'LLLL (low-limit)'
Disconnected input sensors Out of temperature range
Flash (for 0 5 sec. in turn)
Comm. distance
Item Minimum specications System IBM PC compatible computer with Pentium Ⅲ or above Operations Windows 98/NT/XP/Vista/7/8/10 Memory 256MB+ Hard disk 1GB+ of available hard disk space VGA Resolution: 1024×768 or higher Others RS232C serial port (9-pin), USB port
Max. 800m 2400, 4800, 9600 (default), 19200, 38400dps
Caution for Communication
Address Setting
When changing communication address via the Power/Comm. terminal, resupply the power.
1: The applied CH LED indicator flashes.
Troubleshooting
Status Troubleshooting
LED indicators ash
(for 0.5 sec. in turn), or external device displays OPEN.
Output does not operate normally.
External device receives no-response or abnormal data.
Communication does not work between TM and external device.
Cautions during Use
1. Follow instructions in 'Cautions during Use'. Otherwise, It may cause unexpected accidents.
2. Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length. For thermocouple (CT) temperature sensor, use the designated compensation wire for extending wire.
3. Keep away from high voltage lines or power lines to prevent inductive noise.
In case installing power line and input signal line closely, use line lter or varistor at power line and shielded
wire at input signal line.
Do not use near the equipment which generates strong magnetic force or high frequency noise.
4. Do not apply excessive power when connecting or disconnecting the connectors of the product.
5.
Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.
6. Do not use the unit for other purpose (e g. voltmeter, ammeter), but temperature controller.
7. When changing the input sensor, turn off the power rst before changing. After changing the input sensor, modify the value of the corresponding parameter.
8. 24VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
9. Do not overlapping communication line and power line. Use twisted pair wire for communication line and connect ferrite bead at each end of line to reduce the effect of external noise.
10. Make a required space around the unit for radiation of heat.
For accurate temperature measurement, warm up the unit over 20 min after turning on the power.
11. Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power.
12. Do not wire to terminals which are not used.
13. Install D N rail vertically from the ground.
14. This unit may be used in the following environments.
Indoors (in the environment condition rated in 'Specications')
Pollution degree 2
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Check input sensor setting.
Disconnect the power and check the input connection.
If input is connected, disconnect the input wiring from the temperature controller
and short the + and - terminals. Power the temperature controller and check if the external device displays the room temperature. If it does not display the room temperature and continues to display HHHH or LLLL, the controller is broken. Please contact our technical support. (input type is thermocouple)
Check that CH indicators for control output operates normally.
If CH indicators for control output does not operates, check the parameter settings.
If CH indicators for control output operates, remove the control output connector
and check the output.
Check the communication converter (SCM-WF48, SCM-48I, SCM-38I or SCM-US,
sold separately).
Do not install communication converter line and AC power supply lines.
Use different communication converter power and temperature controller power.
Indicates damage to internal chip by strong noise.
Please contact our technical support. countermeasures.
Check the communication converter power and connections.
Check the communication settings.
Check the temperature controller and external device connections.
Locate the source of the noise device
Altitude max. 2,000m
Installation category II
DRW170772A A
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