Autec TG02202D User Manual
KTC systemKTC system
!!
Leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Gebrauchsanleitung lesen.
Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird.
Lire le manuel de l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Leer el manual de uso.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
ON
LOW VOLTAGE
SERIAL
NUMBER
TRANSMITTER
!!
Leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Gebrauchsanleitung lesen.
Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird.
Lire le manuel de l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Leer el manual de uso.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
RECEIVER
SERIAL
NUMBER
Installation, operation and service manual
KTC systemKTC system
INSTALLATION AND OPERATION MANUAL page 1
SERVICE MANUAL page 13
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio
remote control.
The information contained in this manual considers a representative configuration of the radio remote control:
please find radio remote control real configuration in the technical data sheet (attached to the manual).
If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio
remote control.
Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.
The information contained in this manual is subject to modification without notice and is not binding.
No parts of this manual may be reproduced by any means without the written permission of AUTEC (including
recording and photocopying).
KTC SYSTEM
INSTALLATION AND OPERATION MANUAL
This manual is an integral part of the KTC system (KIT for
TRANSMISSION of COMMANDS). Our objective is to lay down
the basic installation and operational instructions.
BEFORE CARRYING OUT ANY OF THE INSTALLATION
AND OPERATIONAL PROCEDURES IT IS ESSENTIAL TO
READ AND UNDERSTAND ALL OF THE KIT MANUAL
INDEX
Page
1
GENERAL REMARKS
1.1 Conformity 2
1.2 Applications 2
1.3 General warnings 2
2 KTC DESCRIPTION
2.1 3
2.2 3
2.3 Documentation 3
2.4 Transmitting unit 4
2.5 Receiving unit 5
3 INSTALLATION
3.1 Installation warnings 6
3.2 6
3.3 7
3.4 KTC 8
3.5 Connection and wiring 8
4 MAINTENANCE 11
4.1 11
4.2 11
5 TECHNICAL DATA 13
Operational principle
Radio frequencies
Assembly on DIN guide
Antenna installation
composed by more than one transmitting and/or receiving unit
Maintenance warnings
Service Assistance
Conventions
Any pieces of text written in bold should be read very carefully.
This symbol highlights extremely important indications and information which, if not
observed, can create seriously dangerous situations for people or things.
LIKTCNA0 Page 1
1.1 Conformity
Each KTC radio remote control complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired
operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
1.2 Applications
Autec cannot be held responsible if the radio remote control is installed on applications
that are different from those permitted
PERMITTED APPLICATIONS:
- Telemetry, signal systems
- Transmission of commands for machines which lift and move material
- Transmission of a safety command
WARNING: Follow the instructions carefully on pages 8,9 and 10
FORBIDDEN APPLICATIONS
- Machines installed in environments where equipment with explosion-proof
characteristics are being used
- Transmission commands for machines which lift and transport people
:
1.3 General warnings
WARNING: Connect the POWER SUPPLY to the KTC only by means of a Safety Transformer
(or corresponding IEC 60204-32 paragraph).
Permission to install and to use the KTC is to be given exclusively to qualified personnel.
All machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis,
if the machine can be radio remote controlled.
The machine producer and/or the person who decides upon radio remote control use and installation is
responsible for this analysis.
Autec cannot be held responsible if the risk analysis is not carried out correctly.
To guarantee correct radio remote control operation, all current regulations regarding safety at work and
accident prevention should be respected. All current user country national laws regarding the use of both the
machine and the radio remote control MUST ALWAYS be respected.
Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.
System must be installed by a licensed technician and in accordance with all relevant local,
state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.
Autec will not accept any responsibility if the KTC is:
- installed for applications which are not authorised
- used in working conditions which do not conform to the relevant regulations
- is not installed by qualified personnel
If a fault or breakdown occurs in the KTC, do not use the KTC until the problem has been completely
resolved.
When damaged parts need to be replaced, qualified personnel or service representative have to carry out this
operation using original Autec spare parts.
LIKTCNA0Page 2
2.1 Operational principle
The KTC system is used to activate commands by remote control (to start up equipment for example) and to
turn on signals ( i.e.: telemetry …).
The KTC consists in a transmitting unit and a receiving unit.
The transmitting unit communicates with the receiving unit by means of a coded radio message which contains
data and address information. The receiving unit can only decode messages sent by the transmitting unit
belonging to the same kit (i.e.: with the same address). This ensures that signals or unwanted commands
cannot be activated. In the event of: interference; an incorrect or interrupted radio transmission, the receiving
unit stops the system autonomously (passive emergency function).
Risk analysis of the equipment or system which uses a KTC , has to take into account that the
radio link may be interrupted, due to electromagnetic disturbance or interference. This will
cause interruption of the KTC system functionality and will require a new start-up sequence.
P
ushbutton
Relays
Output PLC
. . .
KTC operational scheme
Transmitting
INPUT
unit
Receiving
unit
KTC
OUTPUT
R
elays
Lights
Lamps
PLC/PC In
. . .
The transmitting unit is installed where the commands are activated (INPUT) by means of actuators
(pushbutton, relays, output PLC …). The receiving unit is installed where the commands or signals (OUTPUTS)
are controlled (relays, lights, lamps etc..).
Radio frequencies
2.2
The KTC is programmed for use at a certain radio frequency.
The frequencies used fall within the band of frequencies established by American regulations at the time the
KTC was put onto the market.
The band is 902 -928 MHz.
Should it be necessary to install the KTC near other radio equipment, the radio frequencies used by the two
radios must be different (for frequency setting see page 26).
2.3 Documentation
The following minimum documentation is supplied with each radio remote control:
- installation, operation and service manual
- a guarantee certificate
- the radio remote control technical data sheet
Make sure that the following documents have been supplied: if they are not, request them from Autec.
Please specify the radio remote control serial number.
Warranty
The conditions of warranty applicable to the KTC are specified in the " Warranty Certificate".
The radio remote control identification and approval data is given on plates that are on both the transmitting unit
and the receiving unit.
The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will
be forfeited.
LIKTCNA0 Page 3
2.4 Transmitting unit
D
E
C
F
G
E
A
B
Light signals
Couper l’alimentation avant d’ouvrir le boîtier.
Togliere l’alimentazione in caso di apertura.
werden, falls der Empfänger geöffnet wird.
Disconnet power source before opening.
Desconectar la alimentación antes de abrir.
Respecter le consignes de sécurité.
Adhere to safety rules.
Attenersi alle norme di sicurezza.
Atenerse a las normas de seguridad.
Die Speisespannung muss ausgeschaltet
Sicherheitsnormen beachten.
Leggere il manuale d’uso.
Read the user manual.
Gebrauchsanleitung lesen.
Lire le manuel de l’utilisateur.
Leer el manual de uso.
!!
State
of the unit
signal
ON
STOP2
SAFETY
START
STOP1
POWER
LOW VOLTAGE
TRANSMITTER
NUMBER
SERIAL
A Power supply terminal block
B Technical data plate
C Identification plate
D Input terminal blocks
E Light signals
F Openable cover
G Antenna connector
RL
1
RL
11
RL
2
RL
12
RL
3
RL
13
RL
4
RL
14
RL
5
RL
15
RL
6
RL
16
RL
7
RL
17
RL
8
RL
18
RL
9
RL
19
RLRL10
20
POWER:
STOP1 e STOP2:
SAFETY:
START:
RL1 - RL20:
State of the unit signal:
indicates that the power supply is present
indicates that the STOP circuit is working correctly
indicates that the SAFETY function is on (it must be on if any of the movement
commands are operational, when the unit is being used to operate or start up
equipment).
indicates that the START function is operational
indicates that the function which corresponds to the command is operational
(see KTC technical data sheet)
indicates the following operating conditions
Signal
Meaning
State
Off The transmitting unit is not transmitting
flashing
flashing
flashing
Slow
Fast
On not
The transmitting unit is transmitting and the power
supply is correct.
The transmitting unit is transmitting but the power supply is not inside the correct voltage range (after about
3,5 minutes the unit will switch off automatically)
Indicates that there are actuators inserted during start
up
LIKTCNA0Page 4
2.5 Receiving unit
A
F
POWER:
STOP/ENABLE:
SAFETY:
START/ :
RL1 - RL14:
H
D
A Power supply terminal block
B Technical data plate
C
C Identification plate
D Output terminal blocks
F Openable cover
G Antenna connector
H Fuses
L Light signals
B
L
G
Light signals
RL 1
RL 2
RL 3
RL 4
POWER
STOP/ENA
START/
SAFETY
RL 5
RL 6
RL 7
RL 8
RL 9
RL 11
RL 10
RL 12
RL 13
RL 14
indicates power supply is on
indicates radio link between the transmitting and the receiving units
Indicates the SAFETY function is activated
indicates the START function is on
indicates that the relay for the corresponding command is activated (see the KTC
technical card)
Additional command unit
Six commands may be added to those already incorporated in the receiving unit, by means of an additional
command unit.
D
D Output terminal blocks
M Connection cable
additional
M
command
unit
To connect the additional command unit to the receiving unit:
- remove the cover on the bottom right (see photo)
- insert the extension connection cable into the connector on the receiving unit (see photo)
LIKTCNA0 Page 5
3.1 Installation warnings
When installing the KTC follow these instructions carefully:
Always RESPECT all laws and regulations and regulations in force in the country where the
installation is carried out.
INSTALL both units either in electrical boards or in casing which guarantees a protection
IP54 or higher (level IP65 is recommended if the cabinet is outdoors)
INSERT, in both units, a switch to open the power supply.
USE a Safety Transformer for the power supply both in the transmitting unit and in the
receiving unit (or corresponding IEC 60204-32 paragraph).
DO NOT by-pass the safety circuits in the KTC and/or in the system in which it is installed.
DO NOT MODIFY, TAMPER WITH OR PERFORATE the KTC units.
CHECK the values given in the "Technical Data" to ensure that
- the power supply voltage in the transmitting and receiving units falls within the range
specified for each unit.
- the electrical current required for all the circuits controlled by the receiving unit are within
the specified range
POSITION both units such that the output terminal blocks be in an upwards direction.
INSTALL both the transmitting and the receiving units far from any components which
generate electromagnetic fields and/or heat (for example transformers, power resistors).
CONNECT the GND terminal to the earth (PE), or to the PEN (PE+N=earth+neutral). In the
latter case the PEN must always be connected to the mains supply earth.
.
of
FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS
INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.
3.2 Assembly on DIN guide
The transmitting and receiving units must only be installed
Hook up the top part of the unit base to the DIN
guide.
Vibrations may interfere with the unit's performance. It is therefore advisable to use anti-vibration systems, when
necessary, to reduce the impact of vibrations on the unit.
on DIN EN 60 715 rail (ex DIN EN 50 022).
Push using a screwdriver to move the hook at the
bottom of the unit down so that the unit fits
perfectly into the DIN guide.
LIKTCNA0Page 6
3.3 Antenna installation
Each of the two units requires an antenna. The antenna is not to be installed
on the electrical board.
It is to be installed:
- on a metal assembly surface (clamp, the electrical board ...)
- in such a way as not to be covered by metal structures.
The monopole must not come into contact with metal
parts.
If possible, avoid installing a KTC near antennas of other radio
equipment. Otherwise, take the position of the antenna into
consideration and install the antennas in such a way as to ensure that
both sets work properly (calculate the position, the direction and the
distance of the antenna on the basis of use and the working
environment).
Antenna installation (assembly and disassembly)
monopole
metal
assembly
surface
Assembly Disassembly
1
Assemble the parts of the
antenna on the metal surface
support (for the order see the
previous photo).
2
Insert one part of the cable
into the connector on the
antenna and the other into the
antenna connector (G) on the
unit.
Dismantle the antenna
2
removing it piece by piece from
the metal surface support.
1
Disconnect the unit from the
power supply. Remove the
cable from the connector on
the antenna and from the
antenna connector (G) on the
unit.
LIKTCNA0 Page 7
Loading...