LIULK6N03_eng-00
Instruction Manual for the use and the maintenance of the Radio Remote Control
Original instructions
Part C: LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN Type LA1CM, DA1DM) Transmitting Unit
AIR SERIES
WARNING
THIS PART OF THE MANUAL CONSISTS OF: Part C - Information, instructions and warnings for the LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN Type LA1CM, DA1DM) Transmitting Unit. The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part C – Transmitting Unit, Part D – Receiving Unit, Part E – Battery and Battery Charger, plus the Technical Data Sheet.
THIS MANUAL, INCLUDING ALL PARTS THEREOF, AND ALL INSTRUCTIONS CONTAINED HEREIN, MUST BE READ CAREFULLY AND UNDERSTOOD BEFORE INSTALLING, USING, MAINTAINING OR REPAIRING THE AUTEC RADIO REMOTE CONTROL.
FAILURE TO READ AND COMPLY WITH ALL APPLICABLE WARNINGS AND INSTRUCTIONS OR ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH, AND/OR PROPERTY DAMAGE.
THE AUTEC RADIO REMOTE CONTROL IS NOT A STANDALONE PRODUCT AND IS INTENDED ONLY AS A COMPONENT ON A MACHINE:
-- ON WHICH AND WHERE THE USE OF A RADIO REMOTE CONTROL IS APPROPRIATE, -- THAT CAN BE OPERATED SAFELY AND IN ACCORDANCE WITH ALL APPLICABLE
LAWS, REGULATIONS AND STANDARDS BY SUCH REMOTE CONTROL.
ACCORDINGLY, IT IS THE RESPONSIBILITY OF THE MACHINE MANUFACTURER ON WHICH THE AUTEC REMOTE CONTROL IS INTENDED TO BE INSTALLED, to perform an in-depth and accurate risk assessment to determine if the Autec Radio Remote Control is suitable for operating a Machine in conditions of safety and operational effectiveness, taking into account the conditions of use, the intended uses and the reasonably foreseeable incorrect ones, so that the installation, maintenance and use of the Autec Radio Remote Control, and all its components, are performed only and entirely in compliance with this Manual and in accordance with all local regulations, safety standards and regulations (referred to herein as "Laws, Regulations and Standards").
With reference to the USA market the Laws, Regulations and Standards include all safety rules and regulations of the Occupational Safety & Health Administration (OSHA) (http:// www.osha.gov), all federal, state and local laws, regulations and building and electrical codes, and all applicable standards, including but not limited to ANSI Standards.
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LIULK6N03_eng-00 |
It is also the responsibility of the Manufacturer and of the design professionals of the Machine on which the Autec Radio Remote Control is to be installed and used to be certain that the structure, condition, organization and markings of the Machine as installed at the facility is appropriate for and will allow for the safe and reliable use and control of the Machine through the Autec Radio Remote Control interface.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec Radio Remote Control and all of its components are done solely and completely in accordance with this Manual, and with all applicable Laws, Regulations and Standards, even local. It is also the responsibility of the Manufacturer of the Machine on which the Autec Radio Remote Control is to be installed and used, and their design professionals, to be certain that the structure, condition, organization and markings of the Machine as installed at the facility is appropriate for and will allow for the safe and reliable use and control of the Machine through the Autec Radio Remote Control interface.
ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO OPERATE OR USE THE AUTEC RADIO REMOTE CONTROL AND THE MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL. ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO BE IN THE VICINITY OF MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL.
FAILURE TO PROPERLY INSTALL, OPERATE, MAINTAIN AND SERVICE THE AUTEC RADIO REMOTE CONTROL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE. Refer to this Manual and each of its Parts for further assistance or contact Autec. Autec is not responsible for and shall not be held liable for any installation of the Autec Radio Remote Control not performed by Autec or for any use of the Autec Radio Remote Control not in complete compliance with, and/or not maintained in complete compliance with, all Autec instructions and warnings and all applicable Laws, Regulations and Standards, even local.
Autec is not responsible for and shall not be held liable for any alteration or modification of the Autec Radio Remote Control, or the use of non-Autec components or products used with or incorporated into the Autec Radio Remote Control.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR DESIGN PROFESSIONALS, to be certain that the Autec Radio Remote Control is properly maintained and serviced at all times in compliance with all Autec instructions and warnings, and with all applicable Laws, Regulations and Standards, even local.
LIULK6N03_eng-00 |
AUTEC |
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that all Users of the Autec Radio Remote Control and that all Persons who are or will be working with or near the Machine operated by or through the Autec Radio Remote Control are fully and properly educated and trained by qualified Personnel in the proper and safe use of the Autec Radio Remote Control and of the Machine, including without limitation complete familiarity with and understanding of Autec warnings and instructions, and all applicable Laws, Regulations and Standards, even local, and that such Users and other Persons do in fact at all times operate or work with the Autec Radio Remote Control safely and ONLY in compliance with Autec instructions and warnings and with all applicable Laws, Regulations and Standards, even local. FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which the Machine operated by or through the Autec Radio Remote Control is located and operates are clearly delineated and marked in accordance with all Autec warnings and instructions, and all applicable Laws, Regulations and Standards, even local, and otherwise sufficient to alert and warn ALL PERSONS that the Machine is operated by or through a Radio Remote Control, and prohibiting any unauthorized access thereto. FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
FAILURE TO OPERATE THE AUTEC RADIO REMOTE CONTROL SAFELY AND IN COMPLIANCE WITH AUTEC INSTRUCTIONS AND WARNINGS AND WITH APPLICABLE LAWS, REGULATIONS AND STANDARDS, EVEN LOCAL, AND/OR PERMITTING USERS OR OTHER PERSONS NOT PROPERLY TRAINED IN THE SAFE AND PROPER USE OF THE SYSTEM, OR THE MACHINE ON WHICH IT IS INSTALLED, CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
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INDEX
1 |
Information on the use of instructions ................................................................. |
8 |
|
|
1.1 |
Structure of the Instruction Manual ................................................................. |
8 |
|
1.2 |
Caption and terminology .............................................................................. |
10 |
|
1.3 |
Symbols ....................................................................................................... |
10 |
|
1.4 |
To whom the instructions are addressed ...................................................... |
11 |
|
1.5 |
Instruction storage ....................................................................................... |
11 |
|
1.6 |
Intellectual property ...................................................................................... |
11 |
2 |
Brief product presentation .................................................................................. |
12 |
|
|
2.1 |
Series, Radio Remote Control and Unit ........................................................ |
12 |
|
2.2 |
Conformity with standards ............................................................................ |
12 |
|
2.3 |
Contacts and useful addresses .................................................................... |
12 |
|
2.4 |
Warranty ...................................................................................................... |
12 |
|
2.5 |
Technical assistance and spare parts .......................................................... |
12 |
3 |
Description of the Transmitting Unit .................................................................. |
13 |
|
3.1Description of LK NEO 6 and LK NEO 8 Transmitting Units (Model LKN
Type LA1CM) ............................................................................................... |
13 |
3.2 Description of LK NEO 6 DF Transmitting Unit (Model LKN Type DA1DM) ... |
14 |
4 Technical data ...................................................................................................... |
15 |
4.1Technical data of LK NEO 6 and LK NEO 8 transmitting units (Model LKN
|
|
Type LA1CM) ............................................................................................... |
15 |
|
4.2 |
Technical data of LK NEO 6 DF transmitting unit (Model LKN Type DA1DM) 15 |
|
5 |
Technical Data Sheet ........................................................................................... |
15 |
|
6 |
Plates .................................................................................................................... |
16 |
|
|
6.1 |
Plates on the LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN |
|
|
|
Type LA1CM, DA1DM) Transmitting Unit in a Radio Remote Control ........... |
16 |
6.2Plates on the LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN Type LA1CM, DA1DM) Transmitting Unit in a "Take & Release"
|
Radio Remote Control .................................................................................. |
16 |
6.3 |
Plates on the LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN |
|
|
Type LA1CM, DA1DM) Transmitting Unit in a "Multi Units" or |
|
|
"Multi Receiver" Radio Remote Control ........................................................ |
17 |
7 Light signals ........................................................................................................ |
18 |
|
7.1 |
Light signals on LK NEO 6 and LK NEO 8 Transmitting Units (Model LKN |
|
|
Type LA1CM) ............................................................................................... |
18 |
7.2Light signals on the LK NEO 6 DF Transmitting Unit (Model LKN
|
|
Type DA1DM) .............................................................................................. |
21 |
8 |
General operating instructions ........................................................................... |
24 |
|
|
8.1 |
Power keyswitch .......................................................................................... |
24 |
|
8.2 |
START pushbutton ....................................................................................... |
25 |
|
8.3 |
STOP pushbutton ......................................................................................... |
25 |
|
8.4 |
FUNCTION pushbutton ................................................................................ |
25 |
|
8.5 |
DISPLAY pushbutton (if the Transmitting Unit has a display) ....................... |
25 |
|
8.6 |
Enabling switch ............................................................................................ |
26 |
|
8.7 |
Battery ......................................................................................................... |
27 |
|
8.8 |
ID internal tx memory ................................................................................... |
28 |
|
8.9 |
Zero-G sensor .............................................................................................. |
29 |
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|
8.10 |
Vibration alarm ............................................................................................. |
29 |
|
8.11 |
Starting up the Radio Remote Control .......................................................... |
30 |
|
8.12 |
Command activation .................................................................................... |
32 |
|
8.13 |
Radio link interruption .................................................................................. |
32 |
|
8.14 |
Transmitting Unit automatic switch off .......................................................... |
32 |
|
8.15 |
Switching off the Transmitting Unit ............................................................... |
33 |
|
8.16 |
"Data Feedback" function ............................................................................. |
34 |
|
8.17 |
BACK-UP UNIT ............................................................................................ |
35 |
9 |
Instructions for the User ..................................................................................... |
37 |
|
|
9.1 |
Usage restrictions ........................................................................................ |
37 |
|
9.2 |
User behaviour ............................................................................................. |
37 |
|
9.3 |
Belt and pouch with belt ............................................................................... |
39 |
10 |
Maintenance ......................................................................................................... |
44 |
|
11 |
Malfunction signalled by the Transmitting Unit ................................................. |
44 |
|
12 |
Decommissioning and disposal .......................................................................... |
46 |
|
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8 |
Information on the use of instructions |
1 Information on the use of instructions
Before reading this part of the Manual, you must read and understand the general part (Part A) of the Manual provided with the Radio Remote Control.
1.1Structure of the Instruction Manual
The Manual for the use and maintenance of Autec Air series Radio Remote Controls consists of different parts, that altogether form the Manual; the Manual must be read carefully, understood and applied by the Radio Remote Control's Owner, User and by all those Persons that, for any reasons, may operate with the Radio Remote Control or with the Machine where it is installed. The following table describes the structure of the Instruction Manual for the use and the maintenance of the Radio Remote Control.
Part |
Title |
Contents |
|
|
|
|
|
|
|
- General information regarding the series, |
|
|
|
- directions for risk assessment of the "Machine+Radio Remote |
|
|
|
Control" system, |
|
A |
General part |
- warnings for installation of the Radio Remote Control, |
|
|
|
- warnings for use and maintenance of the Radio Remote Control, |
|
|
|
- instructions for correct transportation and storage of Radio Remote |
|
|
|
Control. |
|
|
|
|
|
B |
Conformity and |
- Operating frequency bands of the Radio Remote Control, |
|
frequencies |
- conformity and law references of the Radio Remote Control. |
||
|
|||
|
|
|
|
|
|
Description and instructions concerning the Transmitting Unit, |
|
|
|
including: |
|
|
|
- description of operation, |
|
C |
Transmitting Unit |
- commands, |
|
|
|
- light signals, |
|
|
|
- malfunctions, |
|
|
|
- additional instructions to the general part. |
|
|
|
|
|
|
|
Description and instructions concerning the Receiving Unit, |
|
|
|
including: |
|
D |
Receiving Unit |
- description of operation, |
|
- light signals, |
|||
|
|
||
|
|
- malfunctions, |
|
|
|
- additional instructions to the general part. |
|
|
|
|
|
|
|
Description, warnings and instructions concerning batteries and |
|
|
|
Battery Chargers, including: |
|
E |
Battery and |
- description of operation, |
|
Battery Charger |
- light signals, |
||
|
|||
|
|
- malfunctions, |
|
|
|
- instructions for the User. |
|
|
|
|
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AUTEC - AIR SERIES |
Information on the use of instructions |
9 |
Usage and maintenance instructions are supplemented by the Radio Remote Control's Technical Data Sheet, that:
-- describes the Transmitting Unit's configuration,
-- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit.
Usage and maintenance instruction as a whole are to be considered as an integral part both of the Autec Radio Remote Control and of the Machine, system, device or Machinery system where the Radio Remote Control is installed.
The Manufacturer of the Machine on which the Autec Radio Remote Control is installed, and the Owner and User of the Machine, must make sure that the Instruction Manual and all of its parts are included in the Instruction Manual of the Machine.
The CD attached to each Instruction Manual includes the translations of the Manual.
Act as follows to identify the single Manual parts in the relevant language in the CD: -- identify the correct section depending on the Radio Remote Control serial number, -- choose the desired language,
-- select the single parts of the Manual: refer to the code name provided on the cover of each part.
XXXXXXXXX_language-XX
Instruction Manual for the use and the maintenance of the Radio Remote Control
Original instructions
XXXXXXXXX_language-XX
Part X: XXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XX SERIES
AUTEC - AIR SERIES |
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10 |
Information on the use of instructions |
1.2Caption and terminology
Contact Autec if any of the instructions, symbols, warnings or images are not clear and understandable, or if you have doubts or questions.
In this part of the Manual, the terms listed below have the same meaning explained in the corresponding paragraph of the general part (Part A):
-- Unit
-- Radio Remote Control -- Transmitting Unit
-- Receiving Unit -- Machine
-- Manufacturer -- Installer
-- User
-- Maintenance Technician
-- Manual or Instruction Manual -- Installation Manual
-- Person
-- Owner
Functions indicated for the Manufacturer, the Installer, the User and the Maintenance Technician may be performed by a single Person, if he/she has the needed competence and undertakes the resulting responsibilities. Each Person must be aware of the instructions contained in the Manual, depending on the activity they carry out.
For example, if a Manufacturer is also the Installer, and/or Maintenance Technician, he must also know and follow the instructions specifically addressed to those Persons. The same applies, for example, if a User is also the Manufacturer and/or the Installer.
1.3Symbols
This symbol identifies the parts of text in the Manual that must be read with special attention.
This symbol identifies the parts of text in the Manual containing warnings, information and/or instructions that are particularly relevant with regards to safety; failure in understanding them may cause hazards for People and/ or property.
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AUTEC - AIR SERIES |
Information on the use of instructions |
11 |
1.4To whom the instructions are addressed
Addressees of instructions are listed in the paragraph with the same title in the general part: please refer to that part.
1.5Instruction storage
Regulation for the storage of instructions are described in the paragraph with the same title in the general part: please refer to that part.
1.6Intellectual property
Restrictions connected to intellectual property are described in the paragraph with the same title in the general part: please refer to that part.
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12 |
Brief product presentation |
2 Brief product presentation
2.1Series, Radio Remote Control and Unit
The object of this part of the Manual is the LK NEO 6, LK NEO 8 and LK NEO 6 DF (Model LKN Type LA1CM, DA1DM) Transmitting Unit of an Autec Air series' Radio Remote Control. Autec Air series' Radio Remote Controls are designed to be used on Machines and provide a command interface to their command and control system, to be used from an appropriate distance and position.
2.2Conformity with standards
The conformity of Radio Remote Controls with standards and with working requirements and conditions in the single Countries is provided in the related specific part “Conformity and frequencies” (Part B) of the Manual.
2.3Contacts and useful addresses
The Radio Remote Controls are produced by Autec srl – Via Pomaroli, 65 – 36030 Caldogno (VI) – ITALY.
You can find contacts for Autec, its distributors, dealers and authorized service centres on the website www.autecsafety.com.
2.4Warranty
General warranty conditions are indicated both in the relevant sheet provided together with this documentation, and in the specific page on the website www.autecsafety.com.
2.5Technical assistance and spare parts
If you need technical services and/or spare parts, please refer to contacts provided in the website www.autecsafety.com.
When applying for technical service to Autec, its distributors, dealers and authorized service centres, the Radio Remote Control's serial number is required; you can find it on the identification plate on the Transmitting Unit and/or on the Receiving Unit.
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AUTEC - AIR SERIES |
Description of the Transmitting Unit |
13 |
3 Description of the Transmitting Unit
3.1Description of LK NEO 6 and LK NEO 8 Transmitting Units (Model LKN Type LA1CM)
K L A
M B C
J
D 
H G 
F E
P
N
A |
LEDs |
|
|
|
|
B |
Actuator (selector, pushbutton) (if |
|
present) |
||
|
||
|
|
|
C |
Battery |
|
|
|
|
D |
Power keyswitch (if present) |
|
|
|
|
E |
Battery housing |
|
|
|
|
F |
Transmitting Unit identification plate |
|
|
|
|
G |
Radio Remote Control identification |
|
plate |
||
|
||
|
|
H |
Technical data plate |
|
|
J |
START pushbutton |
|
|
K |
FUNCTION pushbutton |
|
|
L |
Command pushbuttons |
|
|
M |
STOP pushbutton |
|
|
N |
DIP switches |
|
|
P |
Connector for "ID internal tx memory" |
|
|
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14 |
Description of the Transmitting Unit |
3.2 Description of LK NEO 6 DF Transmitting Unit (Model LKN Type DA1DM)
L M A
N B C
K 
D
J H 
F E 
G 
|
P |
|
A |
Display |
|
B |
Actuator (selector, pushbutton) (if |
|
present) |
||
|
||
C |
Battery |
|
D |
Power keyswitch (if present) |
|
E |
Battery housing |
|
F |
Transmitting Unit identification plate |
|
G |
DISPLAY pushbutton |
Q |
H |
Radio Remote Control identification |
|
plate |
||
|
||
|
|
|
J |
Technical data plate |
|
|
|
|
K |
START pushbutton |
|
|
|
|
L |
FUNCTION pushbutton |
|
|
|
|
M |
Command pushbuttons |
|
|
|
|
N |
STOP pushbutton |
|
|
|
|
P |
DIP switches |
|
|
|
|
Q |
Connector for "ID internal tx memory" |
|
|
|
LIULK6N03_eng-00 |
AUTEC - AIR SERIES |
Technical data |
15 |
4 Technical data
4.1Technical data of LK NEO 6 and LK NEO 8 transmitting units (Model LKN Type LA1CM)
Power supply (battery MHM03) |
............................................................................... 3.6V |
Power supply (battery LPM01) ................................................................................ |
3.7V |
Antenna .................................................................................................................. |
internal |
Housing material ........................................................................................... |
PA 6 (20%fg) |
Protection degree ........................................................................................ |
IP65 (NEMA 4) |
Dimensions ................................................................ |
207,5x85x49mm (8.17x3.35x1.92In) |
Weight ....................................................................................................... |
380g (0.837Lb) |
Run time at 20°C (68°F): |
|
- with battery MHM03..................................................................................................... |
>8h |
- with battery LPM01.................................................................................................... |
>16h |
4.2Technical data of LK NEO 6 DF transmitting unit (Model LKN Type DA1DM)
Power supply (battery LPM01) |
................................................................................ 3.7V |
Antenna .................................................................................................................. |
internal |
Housing material ........................................................................................... |
PA 6 (20%fg) |
Protection degree ........................................................................................ |
IP65 (NEMA 4) |
Dimensions ................................................................ |
207,5x85x49mm (8.17x3.35x1.92In) |
Weight ....................................................................................................... |
380g (0.837Lb) |
Run time at 20°C (68°F) ............................................................................................. |
>10h |
5 Technical Data Sheet
The Radio Remote Control 's Technical Data Sheet:
-- describes the Transmitting Unit's configuration,
-- indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit.
The Technical Data Sheet must be filled in, checked and signed by the Installer, who is responsible for correct wiring.
A Technical Data Sheet must always be kept together with this Manual: if you need to use the Technical Data Sheet for administrative purposes (tests, check, etc.), make a copy of it.
The wiring of the Receiving Unit's outputs must always reflect the wiring indicated in the Technical Data Sheet.
AUTEC - AIR SERIES |
LIULK6N03_eng-00 |
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