DC Receiver System
USER’S MANUAL
!!
Prima dell'accensione leggere il manuale d’uso.
Attenersi alle norme di sicurezza.
Togliere l’alimentazione in caso di apertura.
Before switching on please read the user manual.
Adhere to safety rules.
Disconnet power source before opening.
Vor Inbetriebnahme die Gebrauchsanleitung
lesen. Sicherheitsnormen beachten.
Die Speisespannung muss ausgeschaltet
werden, falls der Empfänger geöffnet wird
Avant d’allumer l’engine, lire le manuel de
l’utilisateur.
Respecter le consignes de sécurité.
Couper l’alimentation avant d’ouvrir le boîtier.
Antes de encenderlo leer el manual.
Atenerse a las normas de seguridad.
Desconectar la alimentación antes de abrir.
Follow the indications and warnings given by the machine producer regarding the machine
controlled by the radio remote control.
The information contained in this manual considers a representative configuration of the
radio remote control: please find radio remote control real configuration in the technical data
sheet (attached to the manual).
If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial
number of the relative radio remote control.
Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.
The information contained in this manual is subject to modification without notice and is not
binding.
No parts of this manual may be reproduced by any means without the written permission of
AUTEC (including recording and photocopying).
LIE&LDA0
1
Index & Conventions
1
INDEX & CONVENTIONS
INDEX
Page
1
2
Introduction
3
Receiving units
4
Warnings for installation
5
Warnings for maintenance
6
Light signals
7
Programming
8
Receiving unit diagnostic
2
5
8
10
11
12
14
CONVENTIONS
In this manual, all important information is indicated using the following symbols and
conventions:
!
abcd. . .
abcd. . .
: WARNINGS
: TECHNICAL DATA
abcd. . .
abcd. . .
: INSTRUCTIONS
: IMPORTANT TEXTS
THIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL
USAGE WARNINGS ARE GIVEN IN THE TRANSMITTING UNIT MANUAL.
BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS
MANUAL MUST BE READ AND UNDERSTOOD CAREFULLY BY ALL PEOPLE WHO
INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL.
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2
INTRODUCTION
Industrial radio remote controls are used to command
machines from a distance. Each industrial radio
remote control is made up of a portable transmitting
unit, from which the user can remotely control the
machine, and a receiving unit installed on board the
machine itself.
The transmitting unit uses radio frequencies to
transmit a coded message which contains a value
called address. Each receiving unit can only decode
the messages coming from its own transmitting unit
with the same address.
This excludes the possibility of an interference
activating any system function. If the radio frequency
transmission is disturbed, incorrect or interrupted, the
receiving unit autonomously stops the whole system.
Each radio remote control complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
Transmitting
unit
Receiving
unit
!
Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate
the equipment.
!
Autec cannot be held responsible if the radio remote control is
installed on applications that are different from those permitted
PERMITTED USES
Material lifting machines (construction cranes, industrial bridge cranes,
machines for moving material in general, . . . )
FORBIDDEN USES
Machines installed in areas where equipment with explosion-proof
characteristics are being used.
Machines for moving, raising and transporting people.
.
:
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Alll machines must undergo a risk analysis; therefore it is necessary to evaluate, within
the limits of this analysis, if the machine can be radio remote controlled.
The machine producer and/or the person who decides upon radio remote control use
and installation is responsible for this analysis.
Autec cannot be held responsible if the risk analysis is not carried out correctly.
To guarantee correct radio remote control operation, all current regulations regarding
safety at work and accident prevention should be respected. All current user country
national laws regarding the use of both the machine and the radio remote control MUST
ALWAYS be respected.
Autec cannot be held responsible if the radio remote control is used in unlawful
working conditions.
System must be installed by a licensed technician and in accordance with all
relevant local, state/provincial and federal regulations, including but not limited to
NEC, OSHA, CE etc.
!
In any cases of emergencies, faults or damaged parts, ALWAYS stop
the “machine + radio remote control” system until the problem has
been solved.
Any damaged parts can ONLY be replaced by authorised
Autec personnel or service representative, and only using original Autec
spare parts.
ENGLISH
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INSTRUCTIONS FOR DOCUMENT MANAGEMENT
The following minimum documentation is supplied with each radio remote
control:
- transmitting unit manual
- receiving unit manual
- battery charger manual
- a guarantee certificate
- the radio remote control technical data sheet.
Make sure that the following documents have been supplied: if they are not, request
them from Autec. Please specify the radio remote control serial number.
The conditions of the radio remote control guarantee are given in the “Certificate of
CERTIFICATE OF GUARANTEE
Guarantee”.
TECHNICAL DATA SHEET
The technical data sheet shows the wiring system between the receiving unit and the
machine. It should be compiled and checked by the installer, who has the responsibility
of correct wiring. Once all necessary checks have taken place the installer must sign the
technical data sheet, which must be kept with the user's manual (always keep a copy of
this data sheet in case it is needed for administrative purposes).
IDENTIFICATION PLATES
The radio remote control identification and approval data is given on plates that are on
both the transmitting unit and the receiving unit.
The plates MUST NOT be removed from where they are placed or damaged
otherwise the warranty will be forfeited.
TECHNICAL DATA
Frequency band
Programmable radio channel
Hamming distance
Probability of non-recognition of error
Typical working range
Time of reply to commands
Time of reply to STOP
Passive emergency time
* refer to paragraph “Programming” in the receiving unit manual, DIP nr. 1
settings.
902 - 928 MHz
32
³ 8
<10 exp-11
100 m
<100 ms
<100 ms
* 0,35 / 1 sec.
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3
RECEIVING UNITS
The receiving unit
unit:
- SERIES LIGHT
- SERIES MODULAR
These receiving units are equipped with a safety function called SAFETY that protects
the “radio remote control + machine” system, when it is in neutral (rest position), from
involuntary movements caused by possible radio remote control faults.
Type R202 and Type R302 can be used with the following transmitting
RECEIVING UNIT TYPE R202
C
D
F
Drilling template
A = 150mm
B = 75 mm
C = 357,5mm
D = 118,5mm
E = 167mm
F = 350,5mm
E
D
A
cable holder (opt. plug)
B
data technical plate
C
identification plate
D
POWER light
E
ENABLE light
coaxial cable exit for stylus antenna
F
or for blinker (when present))
B
C
A
B
A
F
E
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The master board in this type of receiving unit is E16B22DC for configurations of up to 22
commands (plus extension interface card).
E16B22DC
F1
F2
STOP circuit protection
F1
fuse
F2
SAFETY circuit
F3
protection fuse
POWER SUPPLY
F4
protection fuse
F3
F4
Receiving unit Type R202 TECHNICAL DATA
Power supply
Antenna
Max switching capacity of STOP contacts
Max switching capacity of SAFETY contacts
Max switching capacity of command contacts
Fuse F1 (STOP circuit)
Fuse F2 and F3 (SAFETY circuit)
Fuse F4 (POWER SUPPLY)
1A (24Vdc) or 2A (12Vdc)T 250V (5x20 mm)
Working temperature
Housing
Minimum protection grade
Dimensions
Weight
*Capacity only valid if both terminals are used for each contact.
**If the radio remote control output have been cabled by Autec, please see technical data sheet.
12 or 24 Vdc ±25% (~15W)
integrated or dedicated
* 10A (30Vdc)
2 x 5A (30Vdc)
* 10A (30Vdc)**
10A T 250V (5x20 mm)
5A T 250V (5x20 mm)
-4°F - +158°F
nylon (20% fg)
IP65
(202x381x91) mm
max 3,5 kg
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F
RECEIVING UNIT TYPE R302
A
C
B
B
E
A
D
A
cable holder (opt. plug)
B
identification plate
C
data technical plate
D
POWER light
E
ENABLE light
F
antenna
Drilling template
A=106 mm
B=213,5 mm
The master board in this type of receiving unit is E16B10DC for configurations of up to 10
commands.
E16B10DC
STOP circuit protection
F1
fuse
SAFETY circuit
F2
protection fuse
POWER SUPPLY
F3
protection fuse
F2
F1
F3
Receiving unit Type R302 TECHNICAL DATA
Power supply
Antenna
Max switching capacity of STOP contacts
Max switching capacity of SAFETY contacts
Max switching capacity of command contacts
Fuse F1 (STOP circuit)
Fuse F2 (SAFETY circuit)
Fuse F3 (POWER SUPPLY)
Working temperature
Housing
Minimum protection grade
Dimensions
Weight
*Capacity only valid if both terminals are used for each contact.
**If the radio remote control output have been cabled by Autec, please see technical data sheet.
8 - 30 Vdc (~7W)
dedicated
* 10A (30Vdc)
* 10A (30Vdc)
** max 6A (30Vdc)
10A T 250V (5x20 mm)
10A T 250V (5x20 mm)
3.15A T 250V (5x20 mm)
-4°F - +158°F
Polycarbonate
IP65
(120x200x90) mm
max 2 kg
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!
4
WARNINGS FOR INSTALLATION
Installation should only be carried out by qualified people and in
accordance with installation country rules.
THE INSTALLER
MUST
PLACE the receiving unit vertically, with the cable holder (or plug)
facing down.
DO NOT MODIFY or TAMPER WITH the radio remote control, the
machine or its electric panel. DO NOT PERFORATE the receiving unit for
any reason whatsoever.
CHECK that the receiving unit power supply is inside the voltage range
given in the “Technical Data”, and that the voltages and currents being
used do not exceed the maximum permitted values.
DO NOT EXCLUDE the radio remote control safety mechanisms and/or
those present inside the machine.
RESPECT all the machines and for hoisting machines
(see corresponding ).
NEVER SUPPLY the receiving unit directly from the mains. A main
switch should always be present to permit power supply removal.
PLACE the receiving unit so that it is not completely screened by metal
parts and that it must be easily reachable.
REMEMBER to carefully wire the SAFETY contacts in series with the
movement commands inside the receiving unit.
After installation and wiring, ALWAYS CHECK that the maneuvers
carried out are exactly the same as the commands given (in particular
check the STOP command).
FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN
SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO
EQUIPMENT.
prescriptions for
EN60204-1 and EN60204-32 prescriptions
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WARNING: The stylus of dedicated antenna (always present in the receiving unit
Type R302, optional for the receiving unit Type R202), must never come in contact
with metal parts.
If installing on machines that vibrate, it is advisable to fix the receiving unit to the machine
with the appropriate antivibration absorbers.
The receiving unit should also be positioned away from heat sources (for example
motor/exhaust pipes).
!
When welding on the machine, REMOVE POWER SUPPLY by
disconnecting all the electric connections (both during installation and
during normal operation).
If present, the switch that is enable to open the ground (e.g. battery
negative) MUST OPEN also the receiving unit ground as well.
The installer must CHECK and/or COMPLETE the "Technical Data Sheet" indicating the
date of activation of the system, putting his signature and stamp.
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!
5
WARNINGS FOR MAINTENANCE
ALWAYS ENSURE THAT THE RECEIVING
UNIT HAS BEEN DISCONNECTED FROM THE
POWER SOURCE BEFORE CARRYING OUT
ANY MAINTENANCE WORK.
All the faults should be repaired by authorised
Autec personnel using original Autec spare
parts only.
The receiving unit requires no special
maintenance, but some simple things are
necessary to work with apparatus that is always
reliable and safe:
- check for signs of damage,
- remove dust or any other material that has
deposited on the receiving unit with a cloth that has
been dampened with water (never use solvents or
flammable/corrosive materials to clean, and do not
use high pressure water cleaners or stream
cleaners).
The correct operation of SAFETY function must be checked every six months. The
check can be carried out by inspection of the correct operation of the SAFETY
relay when a movement command is activated.
AUTHORIZED SERVICE CENTER
When it is necessary to carry out special maintenance (radio remote control repair and
replacement of damaged or faulty parts), do not contact anyone other than our
Authorized Service Center. In order to make the intervention faster and more reliable,
please help us identify the radio remote control correctly and completely by giving:
- the serial number
- the purchase date (given on the guarantee)
- description of the problem found
- the address and telephone number of the place where the radio remote control is being
used
- the name of the person to be contacted
- the name of the company that supplied the radio remote control.
!
In order to close the
receiving unit,
tighten the
upper two screws
first and then the
lower two.
SERV
ICE
Before speaking with a service technician, it is advisable to make sure that the
given instructions have been followed correctly.
Entrust the radio remote control and the its battery to the separate scrap collecting
services in the user country.
DISPOSAL
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6
LIGHT SIGNALS
On each receiving unit
there are:
a POWER lamp
indicates the presence of power
supply in the receiving unit
an ENABLE lamp
which indicates radio link on
between the transmitting unit
and receiving unit
a LED
for each relay
on the master board,
which indicates
the activation of that relay
On the receiver module there are three LEDs, which indicate:
1. power supply
2. radio connection
3. frequency scanning search.
1 2 3
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!
7
PROGRAMMING
The dip switches must be programmed when the receiving unit is not
powered and can be done only by authorised personnel.
DIP SWITCHES ON E16SRXUS1 RADIO RECEIVING MODULE
The group of eight dip switches found in
the module permits the programming of
different operating mode and the setting
of operating frequency.
The programming set in the other group
of four dip switches must never be
modified.
Group of 8 dip switches
DIP POS.
1 (*)
2 (**)
3
3 - 7 ON/OFF
8
(*) With the MK12 transmitting unit the dip switch should be at ON.
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Deactivated of low battery warning from horn on machine
Activation of low battery warning from horn on machine
With DIP 8 OFF automatic scan mode of the freque ncies
With DIP 8 OFF automatic scan mode of the frequencies
With DIP 8 ON see “Appendix: Frequency Table”
DIP 3 - DIP 7 (see “Appendix: Frequency Tab le”)
Automatic scan mode of frequencies in the band selected with DIP 3
Group of 8
dip switches
DESCRIPTION
Passive emergency at 0,35 second
Passive emergency at 1 second
in the 915 - 928 MHz
in the 902 - 915 MHz
Manual selection of frequencies with
(DIP 4 – DIP 7 not relevant)
Group of 4
dip switches
!
These eight dip switches must be programmed in the same manner
as the group of 8 dip switches (excluding DIP 1) present in the radio
module of the transmitting unit (see manual).
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DIP SWITCHES ON MASTER BOARDS
There are a number of dip switches on the E16B22DC and E16B10DC master boards for
programming various functions of the radio remote control, as explained in the following
tables:
DIP SWITCHES ON E16B22DC MASTER BOARD
DIP
SWITCH
1 ON E9 and E10 excite FLOW
1 OFF function disabled
2 ON E11 and E12 excite FLOW
2 OFF function disabled
3 ON E16 activated also E15
3 OFF function disabled
4 ON E18 activated also E17
4 OFF function disabled
POS.
SEL.
DESCRIPTION
DIP SWITCHES ON E16B10DC MASTER BOARD
DIP
SWITCH
1 ON E5 and E6 excite SAFETY / FLOW
1 OFF function disabled
2 ON E15 and E17 excite SAFETY / FLOW
2 OFF function disabled
POS.
SEL.
DESCRIPTION
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8
RECEIVING UNIT DIAGNOSTIC
If the “machine+radio remote control” system does not start, check if the problem is caused
by the radio remote control or the machine. Before carrying out any verifications, check the
functioning of the machine with the cable control panel: if it does not switch on, the problem
lies with the machine itself.
If, on the other hand, the machine can only be switched on using the cable control panel, the
problem lies with the radio remote control. In this case, follow diagnostics procedure for the
transmitter unit and then proceed as follows:
Is the “POWER”
light lit?
YES YES
Is the “ENABLE”
light lit?
NO
Carry out the
frequency
change procedure
(see transmitting
unit manual)
Does the
machine start?
YES
Is the connecting
plug between the radio
NO
remote control and the
machine correctly
connected?
Remove power
from the receiving
unit and open it.
Check fuses.
Are they blown?
NO
CALL TECHNICAL
ASSISTANCE
YES
Correctly insert
NO
NO
NO
the connecting plug
and start the radio
remote control.
the power supply
connections.
blown fuses. Connect
to power source
and switch on
radio remote control.
machine start?
Check
Replace
Does the
Page 14
Appendix: FREQUENCY TABLE
E16SRXUS1
DIP SWITCH DIP SWITCH
MHz MHz
4
3
OFF OFF OFF
OFF
902.150
903.050
903.850
904.650
905.525
906.325
907.175
907.975
908.850
909.650
910.450
911.250
912.125
912.925
913.775
914.525
OFF OFF
OFF
OFF OFF
OFF
OFF OFF OFF
OFF OFFONOFF
OFF
OFF OFF
OFF
ON
OFFONOFF
OFF
OFFOFF
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF OFF
OFF
ONON
OFF
ON
ON
OFF
8
7
ON
OFF OFF OFF OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ONON
ON
ON
ON
ONON
ON
ON
OFFOFF
OFF
ON
ON
OFF
ON
ON
OFF
ONONON
ON
ONON
OFF
ON
OFF
OFF
ON
ON ON
ON
ONONON ON
915.350
916.250
917.050
917.850
918.675
919.525
920.375
921.175
922.050
922.850
923.650
924.450
925.325
926.175
926.925
927.725
3
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
4
OFF OFF
OFF OFF
OFF OFF
ON
ON
ON
OFF
OFF
OFF
ON
ON
5566
OFF OFFONOFF
OFF OFF
OFFONOFF
OFF
ON
ON
ON
ON
ONON
ON
ONON ON
7
8
ON
OFF
ON
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ONON
ON
OFFOFF
OFF
ON
ON
OFF
ON
ON
OFF
ONON
ON
ON
ON
OFF
OFF
OFF
ON
ONON
ON
OFF
ON
ON
ON
Via Pomaroli, 65
36030 Caldogno (VI) ITALY
Tel : ++39 - 0444/901000 r.a.
Fax: ++39 - 0444/901011
email: info@autec.it
http://www.autec.it
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