Ausa C 400 H, C 400 HI, C 500 H, C 500 HI OPERATOR’S MANUAL

4 (1)

C 400 H

C 400 HI C 400 H x4

C 400 HI x4 C 500 H

C 500 HI C 500 H x4

C 500 HI x4

OPERATOR’S MANUAL

ENGLISH

ORIGINAL MANUAL

AUSA Forklift

C 400 H

C 400 HI

C 400 H x4

C 400 HI x4

C 500 H

C 500 HI

C 500 H x4

C 500 HI x4

Above chassis number 30365171 Original Manual

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

3

 

Foreword

Thank you for choosing this AUSA forklift truck (hereinafter forklift). The purpose of

 

 

this Operator’s and Safety Manual is to provide you, the user, with instructions concerning

 

the productive, safe and efficient use of this forklift. You should read and understand this

 

Operator’s and Safety Manual before operating the forklift. The Operator’s and Safety

 

Manual contains safety messages concerning the use of the forklift. Remember that

 

“you” are the key to safety.

 

The preservation of these qualities over a long period of time is in your hands. The

 

correct use of your forklift will allow you to make the most of the resultant benefits.

 

The Operator’s and Safety Manual also contains instructions for some adjustments

 

and for maintenance of this forklift. Follow these instructions carefully while performing

 

routine maintenance checks and keep a record of all maintenance. As wide variations

 

in operating conditions may be experienced, you are urged to contact your AUSA

 

Distributor to resolve any operational or service problems.

 

Please have all operators of this forklift read and understand this Operator’s and Safety

 

Manual.

 

Any damage resulting from the incorrect use of the forklift shall not be considered to

 

be the responsibility of AUSA. In the event of query, complaint or to place an order for

 

spares, please contact your Official AUSA Dealer.

 

This forklift is designed and intended for off highway use. If it is temporarily operated

 

on any public street or highway, the state and local laws governing speed, size, weight,

 

brakes and lighting must be complied with.

 

For further information you may write, FAX or E-mail to:

 

 

AUSA Center, S.L.U.

 

 

P.O.B. 194

 

 

08243 MANRESA (Barcelona) SPAIN

 

 

Tel. 34 - 93 874 75 52 / 93 874 73 11

 

 

Fax 34 - 93 873 61 39 / 93 874 12 11 / 93 874 12 55

 

 

E-mail: ausa@ausa.com

 

 

Web: http://www.ausa.com

 

AUSA is continuously trying to improve the efficiency, productivity and safety of its

 

products and reserves the right to make such improvements without incurring any

 

obligation to make changes to forklifts previously sold. Because of this policy of striving

 

for constant product improvement, the specifications and operating instructions shown

 

in this Operator’s and Safety Manual may be different from prior forklift models. As

 

such, we will not accept claims that are based on the data, illustrations or descriptions

 

included in these instructions.

 

Only original AUSA spare parts should be used. This is the only way to

 

guarantee that AUSA machinery has the same operational level as at the time of

 

delivery. No alterations should be made to the forklift without the prior authorization of

 

the manufacturer.

 

When this Operator’s and Safety Manual is not used should be kept stored in the place

 

provided on the support of the handling control valve. To access this space, tilt the mast

 

forwards and tip the cabin (fig. 1).

<![if ! IE]>

<![endif]>(fig. 1)

M O P 2 4 0 1 1 2 0 2

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

4

 

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

 

 

 

 

 

Contents

 

 

 

Uses and improper uses of the forklift....................................................................

5

 

Identification of the forklift truck ..............................................................................

6

 

Technical specifications ..........................................................................................

7

 

Decals / Labels / Identification plates .....................................................................

24

 

Special Safety Messages........................................................................................

50

 

Controls / Instruments / Equipments ......................................................................

59

 

Operating the forklift................................................................................................

67

 

Special procedures .................................................................................................

71

 

Recommended fluids and lubricants......................................................................

73

 

Maintenance Chart..................................................................................................

75

 

Periodic Maintenance Operations...........................................................................

77

 

Transporting the forklift............................................................................................

99

 

Electrical circuit diagram.........................................................................................

102

 

Hydraulic circuit diagram ........................................................................................

108

 

Transmission troubleshooting .................................................................................

112

 

EC Certificate of conformity ...................................................................................

113

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

5

 

Uses and improper uses of the forklift

Uses for which the forklift is designed

Forklifts C 400/500H-HI, and C 400/500H-HI x4 have been designed and manufactured for lifting, handling and transporting loads on rough ground and industrial use. The safety of individuals and of the loads carried must be ensured through the use of forks or other accessories and equipment.

ROUGH TERRAIN USE (C400/500H)

This forklift truck is designed for transporting and lifting loads on grounds not in good condition, roughly flat, not too steep slopes and small obstacles, so that the stability conditions are not optimal.

INDUSTRIAL USE (C400/500HI)

This forklift truck is designed for transporting and lifting loads on good condition floors, that means flat, levelled and paved ground, so that there are optimal stability conditions.

Any use other than that described above shall be considered inappropriate and therefore improper.

Strict adherence to the operating, maintenance and repair conditions specified by the manufacturer are essential in order to maintain the forklift in good working order. Driving, maintenance and repair of the forklift should only be carried out by suitably qualified personnel, with the necessary tools and knowledge of the control and safety procedures relative to the forklift. When handling loads or carrying out maintenance and/or repair work, the occupational health and safety regulations, together with those relative to accident prevention, should be observed.

When driving with the forklift on public highways, special care should be taken to ensure compliance with the current legislation for this type of vehicle (Highway Code).

AUSA does not assume responsibility for any damage resulting from modifications made to the forklift without express authorization.

The texts following this symbol provide information on recycling and protecting the environment.

Improper use

Improper use is understood to mean the use of the forklift in a manner not in keeping with the criteria and instructions given in this Operator’s and Safety Manual and in a way which might cause damage to persons or objects.

Some of the more common and dangerous examples of improper use are given below:

-Carrying persons other than the operator on the forklift.

-Not strictly observing the instructions for use and maintenance given in this Operator’s and Safety Manual.

-Exceeding the limits for load and centre of gravity given in the relevant load charts.

-Working on unstable, unshored grounds or at the edges of trenches and ditches.

-Working on excessively steep slopes.

-The use of accessories or equipment for purposes other than those for which they have been designed.

-The use of accessories or equipment not manufactured or authorized by AUSA.

6

Identification of the forklift truck

<![if ! IE]>

<![endif]>(fig. 1)

<![if ! IE]>

<![endif]>(fig. 2)

<![if ! IE]>

<![endif]>(fig. 3)

<![if ! IE]>

<![endif]>(fig. 4)

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Important!

When contacting either AUSA or their dealers on matters regarding the forklift, the following information should be given: Model, date of purchase, chassis number and engine number. This data is given on the identification plate.

For ease of access, write this information in the spaces given below:

Forklift model:......................................................................

Date of purchase:................................................................

Chassis serial number: .......................................................

Engine serial number: .........................................................

Machine identification plate: (fig. 1) This is located on the left-hand side of the driver’s seat. It includes the CE mark.

Chassis serial number: (fig. 2) This is engraved on the right-hand strut of the chassis.

Engine serial number: (figs. 3, 4) This is engraved on the right-hand side of the engine, below the exhaust manifold and is also given on a label on the rocker arm cover.

Identification plates of the principal components: The identification plates corresponding to all those components not directly constructed by AUSA (for example: engines, pumps, etc.) are located on the components themselves, in the positions in which the respective manufacturers originally placed them. For further information see the section DECALS / LABELS / IDENTIFICATION PLATES.

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

7

 

Technical specifications

 

 

 

DIMENSIONS

 

 

 

 

C400H-HI

 

C400H-HI x4

 

C500H-HI

 

 

C500H-HI x4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

 

in

 

mm

 

in

 

mm

 

 

in

 

 

mm

 

in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

2335

 

7ft 6.6 in

2335

 

7ft 6.6 in

2335

 

7ft 6.6 in

 

2335

 

7ft 6.6 in

 

 

 

B

 

 

 

 

 

280

 

9.1 in

280

 

9.1 in

280

 

9.1 in

 

280

 

9.1 in

 

 

 

C

 

 

 

 

 

300

 

9.8 in

300

 

9.8 in

300

 

9.8 in

 

300

 

9.8 in

 

 

 

D

 

 

 

 

 

1640

 

5ft. 3.8 in

1700

 

5ft. 5.7 in

1640

 

5ft. 3.8 in

 

1700

 

5ft. 5.7 in

 

 

 

E

 

 

 

 

 

2000

 

6ft. 5.6 in

2000

 

6ft. 5.6 in

2000

 

6ft. 5.6 in

 

2000

 

6ft. 5.6 in

 

(Only C400-500H and C400-500H x4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

1880

 

6ft. 2 in

1880

 

6ft. 2 in

1880

 

6ft. 2 in

 

1880

 

6ft. 2 in

 

(Only C400-500HI and C400-500HI x4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

3560

 

11ft 6.7 in

4770

 

15ft 6.4 in

3560

 

11ft 6.7 in

 

4770

 

15ft 6.4 in

 

 

 

G

 

 

 

 

 

3050

 

10ft

3205

 

10ft 6.2 in

3050

 

10ft

 

3205

 

10ft 6.2 ft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

120

 

3.9 in

120

 

3.9 in

130

 

4.2 in

 

130

 

4.2 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

50

 

1.6 in

50

 

1.6 in

60

 

1.9 in

 

60

 

1.9 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

718

 

2ft 3.5 in

718

 

2ft 3.5 in

728

 

2ft 3.8 in

 

728

 

2ft 3.8 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

4568

 

14ft 9.8 in

4568

 

14ft 9.8 in

4623

 

15ft 1.6 in

 

4623

 

15ft 1.6 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

660

 

2ft 1.6 in

600

 

1ft 9.6 in

705

 

2ft 3.1 in

 

645

 

2ft 1.1 in

 

 

 

N

 

 

 

 

 

1990

 

6ft 5.2 in

2050

 

6ft 7.2 in

1990

 

6ft 5.2 in

 

2050

 

6ft 7.2 in

 

 

 

O

 

 

 

 

 

1200

 

3 ft 9.3 in

1200

 

3 ft 9.3 in

1200

 

3 ft 9.3 in

 

1200

 

3 ft 9.3 in

 

 

 

P

 

 

 

 

 

5680

 

18ft 6.3 in

6820

 

22ft 3.7 in

5680

 

18ft 6.3 in

 

6820

 

22ft 3.7 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum lifting heigh

 

 

 

Free lift

 

Machine height (H) with mast retracted

 

Machine height (H) with mast extended

 

 

 

 

 

 

 

ALL MODELS

 

 

 

 

 

 

ALL MODELS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

 

in

 

mm

 

in

 

 

mm

 

 

 

in

 

mm

 

 

 

in

3700

 

12ft 2in

 

100

 

 

3.2 in

 

 

2750

 

 

9ft 0.2 in

 

4585

 

 

 

 

15ft 0.4 in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4500

 

14ft 9in

 

100

 

 

3.2 in

 

 

3150

 

 

10ft 3.3in

 

5385

 

 

 

 

17ft 6.6in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4250

 

13ft 11in

 

1393

 

4ft 5.7 in

 

 

2350

 

 

7ft 7in

 

5262

 

 

 

 

17ft 2.6in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5400

 

17ft 8in

 

1793

 

5ft 8.8 in

 

 

2750

 

 

9ft 0.2 in

 

6462

 

 

 

 

21ft 20in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6800

 

22ft 4in

 

2243

 

7ft 3.5 in

 

 

3200

 

 

10ft 4.9in

 

7812

 

 

 

 

25ft 6.2in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Load at max. height

 

 

 

 

 

 

Maximum lifting heigh

 

 

 

Free lift

 

 

 

C400H / C400H x4

 

 

 

 

 

C500H / C500H x4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500 mm. load centre

600 mm. (24 in) load centre

 

600 mm. ( 24 in) load centre

 

mm

 

in

 

 

 

mm

 

 

in

 

kg

 

 

 

kg

 

lbs

 

 

kg

 

lbs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3700

 

12ft 2in

 

 

100

 

12ft 1.3in

4000

 

 

3695

 

8146

 

 

 

5000

11023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4500

 

14ft 9in

 

 

100

 

14ft 7.6in

4000

 

 

3510

 

7738

 

 

 

4800

10582

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4250

 

13ft 11in

 

 

1393

 

13ft 9.4in

4000

 

 

3695

 

8146

 

 

 

5000

11023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5400

 

17ft 8in

 

 

1793

 

17ft 8.8in

1200

 

 

1115

 

2458

 

 

 

1500

3307

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6800

 

22ft 4in

 

 

2243

 

22ft 3in

450

 

 

415

 

915

 

 

 

600

1323

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Load at max. height

 

 

 

 

 

 

Maximum lifting heigh

 

 

 

Free lift

 

 

 

C400HI / C400HI x4

 

 

 

 

 

C500HI / C500HI x4

 

 

 

 

 

 

 

 

 

 

 

 

 

500 mm. load centre

600 mm. (24 in) load centre

 

600 mm. ( 24 in) load centre

 

mm

 

in

 

 

 

mm

 

 

in

 

kg

 

 

 

kg

 

lbs

 

 

kg

 

lbs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3700

 

12ft 2in

 

 

100

 

12ft 1.3in

4000

 

 

3695

 

8146

 

 

 

5000

11023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4500

 

14ft 9in

 

 

100

 

14ft 7.6in

4000

 

 

3695

 

8146

 

 

 

4900

11023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4250

 

13ft 11in

 

 

1393

 

13ft 9.4in

4000

 

 

3695

 

8146

 

 

 

5000

11023

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5400

 

17ft 8in

 

 

1793

 

17ft 8.8in

3400

 

 

3140

 

6920

 

 

 

4250

9370

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6800

 

22ft 4in

 

 

2243

 

22ft 3in

2400

 

 

2220

 

4895

 

 

 

3000

6610

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Diesel engine

KUBOTA V3600T – E3B. 85.6 HP / 63 kW at 2600 rpm according to SAE 1995 J Norm. Four cylinder, four stroke, water cooled. Mixed water / oil cooler. Electrical starter.

Transmission

Hydrostatic system, with variable flow pump and inching function. Hydrostatic motor with variable flow.

Maximum operating pressure: 6092 psi. (420 bar).

FullGrip® 4WD on-demand system with immediate engagement and disengagement device

Directional control

The selection of movement mode (forwards/ backwards) is made using a switch on the lower part of the joystick. A lamp in the shape of an arrow lights up on the top of it when a movement mode is selected.

Steering

Hydraulic powered. Drive is in the rear axle, through a double acting hydraulic cylinder. Operating pressure:

C400H-HI / C500H-HI: 2175 psi (150 bar) C400H-HI x4 / C500H-HI x4: 2465 psi (170 bar)

External turning circle

C400H-HI / C500H-HI: 11 ft 6.7 in (3560 mm)

C400H-HI x4 / C500H-HI x4: 15 ft 6.5 in (4770 mm)

Brakes

Multi-disc sealed brakes oil inmmersed in the front axle.

Service brakes: Hydraulic actuated.

Parking brake: Negative brake system, spring applied, hydraulically released.

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

9

 

Technical specifications

Wheels

Dimensions

 

Dimensions

 

 

 

 

 

 

Front wheels

Rear wheels

 

 

 

C400H

18R – 19’5TL (16 PR)

8’15 - 15 (14 PR)

 

 

 

C400H x4

18R – 19’5TL (16 PR)

10.0 / 75 – 15’3 (14 PR)

 

 

 

C500H

18R – 19’5TL (16 PR)

8’15 - 15 (14 PR)

 

 

 

C500H x4

18R – 19’5TL (16 PR)

10.0 / 75 – 15’3 (14 PR)

 

 

 

 

C400HI

315/80R22’5TL

8’15 - 15

(14 PR)

 

 

 

 

C400HI x4

315/80R22’5TL

8’15 - 15

(14 PR)

 

 

 

 

C500HI

315/80R22’5TL

8’15 - 15

(14 PR)

 

 

 

 

C500HI x4

315/80R22’5TL

8’15 - 15

(14 PR)

 

 

 

 

Pressures

Pressures

 

Front wheels

Rear wheel

 

 

 

C400H

87 psi (6 bar)

123 psi (8.5 bar)

 

 

 

C400H x4

87 psi (6 bar)

87 psi (6 bar)

 

 

 

C500H

87 psi (6 bar)

123 psi (8.5 bar)

 

 

 

C500H x4

87 psi (6 bar)

87 psi (6 bar)

 

 

 

C400HI

123 psi (8.5 bar)

123 psi (8.5 bar)

 

 

 

C400HI x4

123 psi (8.5 bar)

123 psi (8.5 bar))

 

 

 

C500HI

123 psi (8.5 bar)

123 psi (8.5 bar)

 

 

 

C500HI x4

123 psi (8.5 bar)

123 psi (8.5 bar)

 

 

 

Operating temperature

From 5º F to 104 ºF (from -15ºC to 40ºC)

Vibration and sound levels Sound on the operator’s site:

Warranteed sound power (according to 2000/14/CE):

LwA = 102 dB (A)

A weighted sound pressure in the operator’s ear measured following norms EN 12053 and ISO 4871):

LpA = 84 dB (A)

Measurement uncertainty: 2,5 dB (A)

Vibration level produced by the machine:

Root-mean-square frequency-weighted, hand-arm vibration acceleration value: < 2,5 m/s2

Root-mean-square frequency-weighted, whole body vibration acceleration value: < 0,5 m/s2

10

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Hydraulic circuit

Activated by double gear pump; one gear for the drive circuit and one for the hydraulic steering, connected to the hydrostatic pump of the transmission.

Pump flows:

11.8 - 4.6 US gal/min (45 - 16 l/min) at 1500 rpm.

Operating pressure

C400H-HI / C400H-HI x4: 3191 psi (220 + 5 bar)

C500H-HI / C500H-HI x4: 3336 psi (230 + 5 bar)

Monoblock control valve with two spools and selectable solenoid for side-shift. Restrictor valve to control the speed of the mast lowering with load.

Oil tank capacity: 25’1 US Gal (95 l.)

Electrical equipment

Starter motor 3.0 kW, pre-heating glow plugs, 12V / 720W alternator and regulator, 12 V / 92Ah / 760A battery, rotating beacon, horn, back-up alarm, audible warning for: engine oil pressure, hydraulic oil level, battery charge and coolant temperature.

Weights

Unladen weight (with full tanks):

C400H-HI: 14770 lbs (6700 kg)

C400H-HI x4: 14991 lbs (6800 kg)

C500H-HI: 16534 lbs (7500 kg)

C500H-HI x4: 16755 lbs (7600 kg)

Fully laden weight:

C400H-HI: 23589 lbs (10700 kg)

C400H-HI x4: 23810 lbs (10800 kg)

C500H-HI: 27558 lbs (12500 kg)

C500H-HI x4: 27779 lbs (12600 kg)

Load capacity

C400H-HI / C400H-HI x4: 8818 lbs (4000 kg)

With load center of gravity at 20 in (500 mm) and 8150 lbs (3695 kg) with load center of gravity at 24 in (600 mm) (see load chart in this section)

C500H-HI / C500H-HI x4: 13396 lbs (5000 kg)

With load centre of gravity at 24 in (600 mm) (see load chart in this section)

Standard mast

Side-shift.

Lifting height: 12ft 14in (3,7 m) Length of forks: 48 in (1200 mm) Tilting forward (working position): 10º Tilting forward (transport position) 32º

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

11

 

Technical specifications

C400-500H-HI (in.)

MÁSTIL

Lift height (in)

h1 (in)

h2 (in)

h3 (in)

h4 (in)

DUPLEX

12ft 14in

9ft

3,93in

11ft 97in

15ft

DUPLEX ()

14ft 76in

10ft 33in

3,93in

14ft 59in

17ft 66in

TRIPLEX ()

13ft 94in

7ft 7in

4ft 57in

13ft 78in

17ft 26in

TRIPLEX ()

17ft 88in

9ft

5ft 88 in

17ft 71in

21ft 02in

TRIPLEX ()

22ft 30in

10ft 49in

7ft 35in

22ft 14in

25ft 62in

() OPTIONAL

C400-500H-HI (in.)

MÁSTIL

Lift height (mm)

h1 (mm)

h2 (mm)

h3 (mm)

h4 (mm)

 

 

 

 

 

 

DUPLEX

3700

2750

100

3650

4585

DUPLEX ()

4500

3150

100

4450

5385

TRIPLEX ()

4250

2350

1393

4200

5262

TRIPLEX ()

5450

2750

1793

5400

6462

TRIPLEX ()

6800

3200

2243

6750

7812

() OPTIONAL

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

12

 

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

 

 

 

 

 

Technical

 

specifications

WARNING

This forklift is not designed to travel with elevated load or with the mast tilted forward.

Do not tilt forward the mast with the forks elevated except to pick up or deposit the load.

The fully forward tilting mast angle is only intended to transport the forklift on a truck bed, always without load.

For operating with load do not exceed 10º for the forward tilting mast angle.

Carriage way and forks

FEM III class (C400H-HI / C400H-HI x4) FEM IV class (C500H-HI / C500H-HI x4)

Lifting speed

Unladen: 21.65 in/sec (0.55 m/s)

Laden: 20.47 in/sec (0.52 m/s)

Lowering speed

Unladen: 22.44 in/sec (0.37 m/s) Laden: 18.34 in/sec (0.466 m/s)

Control panel and controls

The controls, switches and warning lights are incorporated into the steering column and below the joystick.

Lighting ()

Operating lights, park lights, indicators and hazard warning light equipment.

Overhead guard

Constructed in accordance with ISO 3449 / ISO 3471 and ASME B56.6 standards.

WARNING

The operator is protected by an overhead guard which complies with the ISO 3449 / ISO 3471 and ASME B56.6 standards. It provides protection against falling objects and together with the mast, provides protection should the forklift overturn. The seat belt is an important part of the safety system and should always be fastened before starting to operate the forklift. In the event of the forklift overturning, if the seat belt is not fastened the operator may suffer serious injury or even loss of life as a result of crushing from the forklift or even the overhead guard itself.

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

13

 

Technical specifications

ROUGH TERRAIN USE (C400/500H)

This forklift truck is designed for transporting and lifting loads on grounds not in good condition, roughly flat, not too steep slopes and small obstacles, so that the stability conditions are not optimal.

Load charts for C 400H / C 400H x4 (500 mm. load centre)

14

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Load charts for C 400H / C 400H x4 (600 mm load centre)

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

15

 

Technical

Load charts for C 400H / C 400H x4 (24 in load centre)

specifications

16

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Load charts for C 500H / C 500H x4 (600 mm. load centre)

Ausa C 400 H, C 400 HI, C 500 H, C 500 HI OPERATOR’S MANUAL

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

17

 

Technical

Load charts for C 500H / C 500H x4 (24 in load centre)

specifications

18

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

INDUSTRIAL USE (C400/500HI)

This forklift truck is designed for transporting and lifting loads on good condition floors, that means flat, levelled and paved ground, so that there are optimal stability conditions.

Load charts for C 400HI / C 400HI x4 (500 mm. load centre)

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

19

 

Technical

 

Load charts for C 400HI / C 400HI x4 (600 mm. load centre)

 

 

specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Load charts for C 400HI / C 400HI x4 (24 in load centre)

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

21

 

Technical

Load charts for C 500HI / C 500HI x4 (600 mm. load centre)

 

specifications

 

 

 

22

Technical specifications

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

Load charts for C 500HI / C 500HI x4 (24 in load centre)

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

23

 

Technical specifications

Optional equipment

Optional equipment is marked with an asterisk (). Optional equipment is only supplied at the express wish of the customer, for certain versions of forklift or even only in certain countries.

-4th valve for accessories.

-Duplex masts:

-14 ft 9 in (4500 mm) lift height.

-Triplex masts:

-13ft 11 in (4250 mm) lift height with 4ft 57 in (1393 mm) free lift.

-17ft 8 in (5400 mm) lift height with 5ft 8.8 in (1793 mm) free lift.

-22ft 4 in (6800 mm) lift height with 7ft 35 in (2243 mm) free lift.

-Catalytic converter.

-Exhaust spark arrestor.

-Semi-closed or full cabin with heater.

-28.3 cu.ft, (800 l), 35.5 cu.ft (1000 l) and 53 cu.ft (1500 l) hydraulic buckets.

-Lighting system (front and rear).

-Radio.

-Load guard.

Where the forklift comes equipped with accessories mounted at factory, please read the relevant Instruction Manual for each accessory carefully before use. Each accessory has its own Instruction Manual issued by the manufacturer, and this is provided with the forklift Operator’s and Safety Manual.

Where accessories and equipment are fitted to the basic chassis or fork carriage plate at a later date by companies other than the manufacturer, the specifications and limitations of the forklift with respect to weight and dimensions, the adjustment and effectiveness of the lighting system, the protective system requirements, or any additional systems required to guarantee vehicle safety should be taken into consideration.

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

24

 

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

 

 

 

 

 

Decals / labels / identification plates all markets (except USA)

STICKER:

JOYSTICK FUNCTION

REFERENCE:

DESCRIPTION:

QUANTITY:

10.15003.01

INDICATIVE STICKER 60X75

1

 

 

 

 

 

 

POSITION:

 

 

 

Stuck on the inside of the right front fender, in the top center position. Just above

 

 

sticker ref. 10.15005.01, at 0.1969 in.

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

JOYSTICK FUNCTION BUTTONS

 

 

 

 

REFERENCE:

DESCRIPTION:

QUANTITY:

10.15005.01

INDICATIVE STICKER MAST SIDE SHIFT

1

 

 

 

 

 

 

POSITION:

 

 

 

Stuck on the inside of the right front fender, in the top center position. Just above

 

 

sticker ref. 10.15003.01, at 0.1969 in.

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

DANGEROUS AREA

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

QUANTITY:

45.01352.00

INDICATIVE STICKER

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the mast, above the beam, with its upper side aligned at 4ft 92 in

 

 

from the ground, below the sticker ref. 13.12136.00 “AUSA Make”, and 0.3937 in away

 

 

from it.

 

 

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

 

TO HOIST MACHINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

QUANTITY:

 

58.01353.01

INDICATIVE STICKER 105X100

2

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

On both sides of the machine, at the lower exterior part of the front fenders, aligned on

 

 

 

its upper side with sticker 45.19101.00 “EC mark”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

 

AUSA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

QUANTITY:

 

13.12136.00

AUSA STICKER

2

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

On both sides of the machine, at a distance of 0.984 in and a height of 1.969 in from

 

 

 

the lower rear corner of each tank, aligned with the bottom of the tank.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

 

TURBOCHARGER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

QUANTITY:

 

20.12012.00

INDICATIVE TURBOCHARGER STICKER

2

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

On both sides of the machine, above the AUSA sticker (ref. 13.12136.00) at a distance

 

 

 

of 0.1969 in height and aligned on the left side.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

26

 

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

 

 

 

 

 

STICKER:

FRONT AXLE WHEELS INFLATED PRESSURE (C400/500H-C400-500H x4)

REFERENCE:

DESCRIPTION:

QUANTITY:

32.12102.00

INDICATIVE STICKER 6 BAR / 87 PSI

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the machine, above the fenders of the front wheels, at the front outer

 

 

end of the fenders, aligned with the outer edge.

 

 

 

 

 

STICKER:

REAR AXLE WHEELS INFLATED PRESSURE (C400/500H)

REFERENCE:

DESCRIPTION:

QUANTITY:

01.12108.00

INDICATIVE STICKER 8.5 BAR / 123 PSI

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the machine, on top of the vertical face, in the upper rear position of

 

 

each tank, aligned with the bottom of the tank.

 

 

 

 

 

STICKER:

REAR AXLE WHEELS INFLATED PRESSURE (C400Hx4/C500Hx4)

REFERENCE:

DESCRIPTION:

QUANTITY:

32.12102.00

INDICATIVE STICKER 6 BAR / 87 PSI

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the machine, on top of the vertical face, in the upper rear position of

 

 

each tank, aligned with the bottom of the tank.

 

 

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

27

 

STICKER:

FRONT AXLE WHEELS INFLATED PRESSURE (C400/500HI-C400-500HI x4)

REFERENCE:

DESCRIPTION:

QUANTITY:

01.12108.00

INDICATIVE STICKER 8.5 BAR / 123 PSI

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the machine, above the fenders of the front wheels, at the front outer

 

 

end of the fenders, aligned with the outer edge.

 

 

 

 

 

STICKER:

REAR AXLE WHEELS INFLATED PRESSURE (C400HI/500HI-C400-500HI x4)

REFERENCE:

DESCRIPTION:

QUANTITY:

01.12108.00

INDICATIVE STICKER 8.5 BAR / 123 PSI

2

 

 

 

 

 

 

POSITION:

 

 

 

On both sides of the machine, on top of the vertical face, in the upper rear position of

 

 

each tank, aligned with the bottom of the tank.

 

 

 

 

 

STICKER:

FUEL TYPE INDICATION

REFERENCE:

DESCRIPTION:

QUANTITY:

43.01356.00

INDICATIVE STICKER 90x45 FUEL

1

 

 

 

 

 

 

POSITION:

 

 

 

On the right tank of the machine, next to the fuel cap, aligned with the vertical outer

 

 

wall of the tank.

 

 

 

 

 

 

 

 

 

 

 

 

C 400 H / C 400 HI / C 400 H x4 / C 400 HI x4

28

 

 

 

 

 

C 500 H / C 500 HI / C 500 H x4 / C 500 HI x4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

EC INDICATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

 

QUANTITY:

 

45.19101.00

 

 

INDICATIVE STICKER 70x70

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

 

 

 

On both sides of the machine, at the bottom inner side of the front fenders, aligned on

 

 

 

 

 

its upper side with mark id 58.01353.01 “To hoist machine”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

HYDRAULIC OIL TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

 

QUANTITY:

 

43.01352.20

 

 

INDICATIVE STICKER 70x32 HYDRAULIC OIL

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

 

 

 

On the left-hand side tank, below the filler cap, aligned with the inner edge of the tank,

 

 

 

 

 

and centered with the cap.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STICKER:

 

 

 

 

 

 

ENGINE OIL TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REFERENCE:

DESCRIPTION:

 

QUANTITY:

 

43.01170.02

 

 

INDICATIVE STICKER 90x45

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION:

 

 

 

 

 

 

 

On top of part ref. 57.08011.00 “fixed part of the cab lock” on the right-hand side (in

 

 

 

 

 

forward direction of machine), easily legible with the cab raised.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loading...
+ 88 hidden pages