AudioLab 8200M Service Manual

Page 1
8200M
Page 2
VERSION HISTORY
Rev
V01
Date Update Content
2011.06.13
First Version
8200M
Page 3
8200M
1
.
Introduction
2
.
Specification
3
.
Assembly Sketch
4
.
Schematic Diagram
5 6 7 8 9
. . . . .
ia
Wir ng Di gram
screen of Bottom
Silk Top
Maintenance Alignment Procedure
Assembly Parts List
Electronic Parts List
/
1
2
3
4-6
7
8-9
10
11-12
13-17
Page 4
INTRODUCTION
No part of this document may be reproduced or transmitted in any form or by any means,electronic or mechanical, for any purpose, without the express written permission of International Audio Group Limited (IAG)
This manual is for the exclusive use of IAG, its approved distributors and approved UK service agents.
No part of this manual shall be transferred to any other party without the express written permission of IAG.
It is the responsibility of the user to ensure that all the information contained in this manual is current. Notification for new issues of this manual and minor updates will be given via the IAG web-site or on request.
This manual has been prepared with the greatest care, it is intended for information only and no liability shall be accepted for errors or changes to specification.
For further service information, parts lists and updates, please contact our web-site at www.international audio group.com .
C
2011 International Audio Group Limited. All rights reserved.
8200M
1
Page 5
SPECIFICATION
Rated Output Power 125W (21dBW ) /Channel into 8 , 20Hz - 20kHz
Inputs Sensitivity 1.12V rms for 120W into 8Ω
Input Impedance: 50kΩ
Load ConnectedinparallelwithINPUT
Gain 29.0 dB at1kHz
Signal To Noise Ratio(IHF,rel.0.dBW)Betterthan96dB
Frequency Response 20 Hz-20 kHz ±0.3 dB
0.1Hz-75 kHz -3 dB.
Total Harmonic Distortion&Noise Less than 0.05%
Polarity (Phase) Non-Inverting
Muting Muting controlled automatically
Operating Temperature Range 10-35 °C Power Requirements(Depending on
Region)
Dimensions (W×H×D) 444×78×326mm
Weight Net: 8.4 kg Shipping: 9.8 kg
50-60Hz 100V, 110-120V, and 220-230V models available
Maximum Power Consumption: 300 VA
8200M
2
Page 6
ASSEMBLY SKETCH
8200M
3
Page 7
SCHEMATIC DIAGRAM
8200M-Mainboard-P1/3
8200M
4
Page 8
SCHEMATIC DIAGRAM
8200M-Mainboard-P2/3
C258 1NF
OV
A01
8200M
5
Page 9
SCHEMATIC DIAGRAM
8200M-Mainboard-P3/3
8200M
6
Page 10
WIRING DIAGRAM
8200M-Wiring Diagram-P1/1
8200M
7
Page 11
SILK TOPSCREEN OF BOTTOM
8200M-MainBoard-Top Silkscreeen-P1/1
/
8200M
8
Page 12
SILK TOPSCREEN OF BOTTOM
8200M-MainBoard-Bottom Silkscreeen-P1/1
/
8200M
9
Page 13
MAINTENANCE ALIGNMENT PROCEDURE
8200M -Bias Procedure And Ageing test step-P1/1
Audiolab 8200M Bias Procedure This procedure must only be carried out after the unit has passed a full functional test .
1.Connect the unit to be biased to mains and switch on. The mains voltage should be set to 230VAC ± 2% or 120VAC ± 2% while the test is done.
2.Wait for the unit to power up.
3.Set bias as shown in table below.
4.The test continues until the bias is steady at the final value in the table. For 8200M bias is measured across R148
All settings are mV dc.
RemarksAlso the test continues unil the bias is steady at the final value in the table.
Product Initial
setting
8200M 60 –65 24 – 25 21.5 – 22.5
8200M Ageing test step
Ageing test step Equipment andTools
Test condition: Vin = 1V, 1kHZ sine wave(Load: 8ohm) 1/8 Output Power Anti-ESD bell
1: Equipment and Set up
1):Set the "RECORD" and "INPUT" knob to CD. "GAIN" set to 0dB position.
Volume set to Max. 2: Ageing test
1):Power ON the unit the "ON" LED will lit and the "PROTECT" LED also lit
but will OFF after 5-10 second.
2):Add 5% of AC input for the test.
unit rated voltage variac voltage
AC240V AC250V±2%
AC220230V
AC110V AC120V±2% AC100V AC110V±2%
3:Soak test with the condition above with 48 hours.
4. Check all the parameter within the spec.
Notes
After 15
mins
AC240V±2%
After 30
mins
Step transformer for
AC mains
Mulitimeter
1.If the Bias Okay, switch off the unit and put "PASSED" mark on the unit.
8200M
10
Page 14
ASSEMBLY PARTS LIST
8200M-Assembly Bom-P1/2
R/N P/N PART NAME DESCRIPTION QTY
1 300-1031410001R Front Panel finish and anodized 1 2 215-1027410001R Button Cap painted 1 3 215-1027410002R Power Button painted 1 4 215-1027410003R Mains Switch Bracket painted 1 5 215-1027410004R Nut M3 NI 11 6 215-1027410005R EVA 20*10*10mmEVA 1 7 215-1027410006R Chassis painted and silkscreen 1 8 215-1027410007R Screw M3*10 11
9 215-1027410008R Insulation Post φ7.5*3.1mm,nylon66(ul) 1 10 215-1027410009R Bus Bar 2 gold plated 2 11 215-1027410010R Bus Bar3 gold plated 1 12 215-1027410011R Screw M3*6 28 13 215-1027410012R Foot black 4 14 215-1027410013R Screw M3*6 20 15 215-1027410014R Side Pannel sand blast and anodized 2 16 215-1027410015R Screw M3*10 1 17 215-1027410016R EVA lump 104*30*15mm EVA 1 18 215-1027410017R Screw M3*10 2 19 215-1027410018R Main Radiator anodized 2 20 215-1027410019R Radiator(1) anodized 2 21 215-1027410020R Radiator(2) anodized 2 22 215-1027410021R Radiator(3) anodized 4 23 215-1027410022R Capacitor Bracket black painted 1 24 215-1027410023R Snap Bushing φ7.6mm*φ9.5mm 1 25 215-1027410024R Moveable Bushing 3.5mm*3.8mm 0.3 26 215-1027410025R Radiator Bracket black painted 2 27 215-1027410026R Top Cover sand blast and anodized 1 28 215-1027410027R Nut M6 1 29 215-1027410028R Washer φ6.4Xφ12X1.5 NI 1
30 215-1027410029R
31 215-1027410030R Rubber W asher φ136*φ10*1 1 32 215-1027410031R Terminal Connector gold plated 2 33 215-1027410032R Nut gold plated 2
Transformer Insulation
Board
black painted 1
8200M
34 215-1027410033R Pcb Terminal Connector gold plated 2
35 215-1027410034R PVC Washer φ12.5*φ4.5*0.1mm,black 2
11
Page 15
ASSEMBLY PARTS LIST
8200M-Assembly Bom-P2/2
Remark:Colour Difference Table
R/N P/N PART NAME DESCRIPTION QTY
300-1031410001R screened, light grey(silver anodized)
1
300-1031410002R screened, light grey(black anodized) 215-1027410001R silver painted,ABS757#
2 Button Cap
215-1027420001R black painted,ABS757# 215-1027410000R silver painted,ABS757#
3
215-1027420000R black painted,ABS757# 309-1031410000R silver painted
7
309-1031410001R black painted 534-3002100606R M3*10NI
8
534-3002100906R M3*10blac k 534-3002061006R M3*6NI
14
534-3002060906R M3*6blac k 319-1027410001R sand blasting,anodized silver
15
319-1027420001R sand blasting,anodized black 588-3000106037R M3*10NI
16
527-3012100806R M3*10blac k 302-1031420000R sand blasting,anodized silver
27
302-1031420001R sand blasting,anodized black
Front Panel
Power Button
Chassis
Screw
Screw
Side Panel
Screw
Top Cover
1 1 1 1 1 1 1
1 11 11 20 20
2
2
1
1
1
1
8200M
12
Page 16
ELECTRONIC PARTS LIST
8200M-Electronic Bom-P1/5
8200M-Electronic Bom-P1/5
R/N P/N PART NAME DISCRIPTION QTY LOCATION
1 046-9400000400R 909 Terminal red/black 2
2 062-1220000200R Mains Cable 2meter American 1
3 041-1376000000QR Mains Switch
4 071-1100000000R Tie Wrap 100MM YJ-100 10
5 044-1700000000QR Mains Inlet
6 742-3501000000R Heat Sink Φ35 black 0.10
7 060-4180310312R
8 060-4180310112R
9 053-1020410152R Mains Switch PCB
10 022-2000022348R Transformer
11 031-2200813121HR Fuse Tube
12 008-1003025005R Cap MKT 10NF/250V 10% 2
13 053-1374001104QR Mains Switch PCB
14 019-0011022000QR LED LED RED 1
15 742-0301000000R Heat Sink Φ3 /BLK 0.1
16 742-1001000000R Heat Sink Φ10 / BLK 0.1
17 742-0501000000R Heat Sink Φ5/ BLK 0.05
18 742-1001000000R Heat Sink Φ10/ BLK 0.2
19 006-1034405003QR Electrolytic Cap 10000U 71V AUDIO 40*50 2
20 055-0302015333R Flat Wire 2P L=150MM UL1007 24# 1
21 088-1031410000R
Double Insulated
Wire
Double Insulated
Wire
8200M AMP
(Mono)
SWITCH MAINS2P
SDDSA 3289A
MAINSINLET2POLE2
FUSE LOCS
UL1672 18 AWG blue
L=310MM
UL1672 18AWG brown
L=310MM
single layer PCB MAINS
SW ITCH 200 SERIES
115V 50/60HZ Noratel TI-
103410 500AV D=139 Iss
1 SW/120ºC
T5A/250V 213 5*20MM
LITTELFUSE
PCB MAINS SWITCH 200
SERIES
8200M PCBA 1
1
1
1
1
1
1
2
1
8200M
22 001-1004205010QR Resistor 100K 1/4W 1% 3 R102.R162.R204
23 001-6801205010QR Resistor 680R 1/4W 1% 6
24 001-2202205010QR Resistor 2K2 1/4W 1% 1 R116
25 001-3902205010QR Resistor 3K9 1/4W 1% 3 R113.127.128
26 001-4703205010QR Resistor 47K 1/4W 1% 4
27 001-4701205010QR Resistor 470R 1/4W 1% 5
R106.107.117.11
8.131.132
R139.140.212.21
8
R110.111.155.15
4.156
13
Page 17
ELECTRONIC PARTS LIST
8200M-Electronic Bom-P2/5
R/N P/N PART NAME DISCRIPTION QTY LOCATION
28 001-5601205010QR Resistor 560R 1/4W 1% 5
29 001-3301205010QR Resistor 330R 1/4W 1% 1 R141
30 001-2203205010QR Resistor 22K 1/4W 1% 4 R137.138.152.153
31 001-1000205010QR Resistor 10R 1/4W 1% 2 R135.136
32 001-1803205010QR Resistor 18K 1/4W 1% 1 R108
33 001-1802205010QR Resistor 1K8 1/4W 1% 2 R150.151
34 001-1005205010QR Resistor 1M 1/4W 1% 1 R214
35 001-1504205010QR Resistor 150K 1/4W 1% 2 R207.215
36 001-6803205010QR Resistor 68K 1/4W 1% 1 R217
37 001-1003205010QR Resistor 10K 1/4W 1% 3 R203.205.219
38 001-3304205010QR Resistor 330K 1/4W 1% 1 R220
39 001-1001205010QR Resistor 100R 1/4W 1% 2 R129.130
40 001-4700205010QR Resistor 47R 1/4W 1% 2 R163.164
41 001-3302205010QR Resistor 3K3 1/4W 1% 1 R206
42 001-8204205010QR Resistor 820K 1/4W 1% 1 R161
43 001-6802205010QR Resistor 6K8 1/4W 1% 1 R210
44 001-1801205010QR Resistor 180R 1/4W 1% 1 R158
R125.159.126.160.
211
45 001-1002205010QR Resistor 1K 1/4W 1% 4 R112.119.120.R209
46 001-5600205010QR Resistor 56R 1/4W 1% 4 R109.144.145.157
47 001-2200205010QR Resistor 22R 1/4W 1% 2 R142.143
48 001-2209205010QR Resistor 2R2 1/4W 1% 1 R216
49 001-4701405010QR Resistor 470R 1/4W 1% 2 R301.122
50 001-1102405010QR Resistor 1k1 1/4W 1% 1 R105
51 001-3902405010QR Resistor 3k9 1/4W 1% 1 R104
52 001-1503405010QR Resistor 15k 1/4W 1% 1 R114
53 001-4703405010QR Resistor 47k 1/4W 1% 1 R103
54 001-8204405010QR Resistor 820k 1/4W 1% 1 R101
55 001-2208920100QR Resistor 0R22 7W+7W 10% 3 R148 R146.147
56 001-1101405010QR Resistor 110R 1/4W 1% 1 R115
57 001-0470308050R Resistor 4.7Ω 2W J 2 R149.221
58 001-1502109050QR Resistor 1K5 3W 5% 2 R123.124
59 006-4794051173HR Electrolytic Cap
60 008-4703002517QR Cap 0U047 +80/-20% 25V 5YF 2 C302.120
61 016-1041110001HR Cap
ELNA 4U7 20% 63V RE3-
63V4.7ME3 5*11mm
0.1UF/100V 10% MKS4 10PCM WIMA WIMA
2 C113.114
4 C110.111.112.115
8200M
14
Page 18
ELECTRONIC PARTS LIST
8200M-Electronic Bom-P3/5
R/N P/N PART NAME DISCRIPTION QTY LOCATION
62 016-4710832201R Cap 470pF 63V 2.5% 1 C103
63 013-2250120505QR Cap
64 080-0315000010QR Inductor 1.5UH 1 L201
65 067-3300086000QR ZENER DIODE
66 067-1104148000R DIODE IN4148 20
67 067-2204002000R DIODE IN4002 2 D110.111
68 067-3379479000QR ZENER DIODE
69 067-3307912000QR ZENER DIODE
70 067-3379629000QR ZENER DIODE
71 018-3200653115R Transistor ZTX653 TO-92 2 Q115.204
72 018-3200753115R Transistor ZTX753 TO-92 2 Q116.206
73 018-0101668111QR Transistor
74 018-0304382111QR Transistor
75 018-2700042115QR Transistor TRAN ZTX457 NPN TO-92 3 Q117.125.127
76 018-2700092115QR Transistor TRAN ZTX757 PNP E-Line 3 Q118.128.126
77 018-0302922110QR Transistor
78 018-0101216110QR Transistor
2U2 10% 50V MSK2
WIMA
DIODE BZV86-2V0
STABLSTOR
DIODE BZX79C 4V7
ZENER
DIODE BZX79C 12V
ZENER
DIODE BZX79C 6V2
ZENER TC
TRAN 2SA1668 PNP TO-
220F SANKEN
2SC4382 NPN TO-220F
SANKEN
TRAN 2SC2922 NPN MT-
200 SANKEN
TRAN 2SA1216 PNP MT-
200 SANKEN
2 C101.102
2 D112.113
D101-102.106-
109.114-
119.201.203.205-
209.211
1 D103
3 D104.105.210
3 D120.121.204
1 Q120
1 Q119
2 Q123.124
2 Q121.122
8200M
79 018-0101477113QR Transistor
80 018-0303787113QR Transistor
81 017-4570000000QR IC OPA134PA DIP08 BB 1 IC101
82 049-3002114034QR SOCKET
83 001-3002207010R Resistor
84 001-0000105050QR Resistor 0R 1/4W 5% 15
85 016-1021132201QR Cap
86 009-1031008110QR Cap 10NF/100V 20% 1 IC101(PIN4&7)
2SA1477 PNP TO-126ML
SANYO
2SC3787 NPN TP-126ML
SANYO
PHONO SOCKET 2W
T6165
H-FM 2WS 3K3 ±1% size
11*4.5*0.8MM
FKP2 1000PF/100V 2.5%
WIMA PCM5
1 Q113
1 Q114
1J301
1 R121
WL3.11.104-
106.108.110-
116.120-121
2 C108.109
15
Page 19
ELECTRONIC PARTS LIST
8200M-Electronic Bom-P4/5
R/N P/N PART NAME DISCRIPTION QTY LOCATION
87 001-1002205014QR Resistor 1K 1/4W 1% 1 R209
88 001-3303205010R Resistor 33K 1/4W F 1 R201
89 324-0380250101QR Insulation 38*25MM 4 Q121~Q124
90 071-2480000000QR Tie W rap YJ-330 2
91 001-4702205010QR Resistor 4K7 1/4W 1% 5
92 836-4700012505QR Cap
93 013-1010310507R Cap 100pF 100V 5% 2 C106,C107
94 020-5022121317R Potentiometer
95 001-2002205010QR Resistor 2K 1/4W 1% 2 R133.R134
96 018-0500369115R Effect Transistor
97 016-3320800001R Cap
47P 10% 125V
POLYSTYRENE
5K 25% B OURNS 3329H-
1-502LF
2SK369GR TO-92
TOSHIBA ("matched
pairs")
3300P 5% 63V FKP2
WIMA PH5MM
R134.208.222.22
3.224
1 C301
1 RV101
2 Q101
2 C104.123
98 024-2030071054HR Relay
99 016-4740810001R Cap
100 016-1041300001R Cap
101 016-3331100001R Cap
102 016-1041100001R Cap
103 006-4704051133HR Electrolytic Cap
104 006-1014162552QR Electrolytic Cap
105 006-4714081133HR Electrolytic Cap
106 056-4102220000R Conector JS-1001-02 1 JN1
107 086-0500000001R Conector PC250 3
108 331-1031410001R Connector Socket B gilding 2
109 306-1003770013R Heat Sink anodized 2
110 306-1003770001QR Heat Sink 1 anodized 2
111 306-1003770002QR Heat Sink 2 anodized 2
112 306-1003770003QR HeatSink 3 anodized 4
113 306-1027410005R Heat Sink 5 anodized,black 2
114 306-1027410003R Heat Sink anodiz ed,blac k 1
JW1FSN-DC24V AJW4212
NAIS
0U47 10% 63V MKS2
WIMA PH5MM
0.10uf 250v 5% PH=10MM WIMA
0U033 5% 100V MKS2
WIMA PH5MM
0U1 5% 100V MKS2 wima
ph5mm
ELNA 47U 20% 16V RE3-
16V470ME3 5*11mm
ELNA RE3-35V-101M F3
100UF 35V
ELNA 470U 20% 16V RE3-
16V471MG3 8*11.5mm
1 BY201
1 C206
1 C205
2 C116.117
3 C121.122.207
1 C105
3 C208.209.210
2 C118.119
8200M
16
Page 20
ELECTRONIC PARTS LIST
8200M-Electronic Bom-P5/5
R/N P/N PART NAME DISCRIPTION QTY LOCATION
115 812-1376000001R Connector Socket 1 gilding 2 WL118,WL119
116 812-1376000002R Connector Socket 2 gilding 2
117 812-1376000003R Connector Socket 3 gilding 1
118 588-3000066037R Screw M3*6 10
119 588-3000186037R Screw M3*18 8
120 513-3007050080R W asher φ3*φ7*0.5 Zn 8
121 517-3008080130AR Washer M3 OB Φ3.1*Φ4.7*0.8 8
122 500-3050240300AR Nut M3 NI 8
123 018-1400556115-1R Transistor
124 018-1400546115-1R Transistor BC546BRL1G TO-92 ON 10
125 053-103141A000R 8200M AMP ISS5
126 034-1115003307-1R Rectifier
BC556B PNP TO-92
Fairchild
single layer FR4 KB 20Z
blue / OSP
277*245.5*1.6MM
DIODE B80C5000A
BRIDGE 80V/5A DIOTEC
Q130.111.102-
10
1
1BR1
107.202.208
Q108~110.131.11
2.203.205.207.12
9.201
8200M
17
Page 21
Loading...