Athena Technologies PLATINUM C10 User Manual

ATHENA CONTROLS, INC. 5145 Campus Drive Plymouth Meeting PA 19462 U.S.A. Tel: (610) 828-2490 Fax: (610) 828-7084 AthenaControls.com
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User manual • M.I.U.C10-1/02.06 • Cod. J30-478-1AC1 SEA
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NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
.
Please, read carefully these instructions before proceeding with the installation of the controller. Class II instrument, rear panel mounting.
This controller has been designed with compliance to: Regulations on electrical apparatus (appliance, systems and installa­tions) according to the European Community directive 73/23 CEE amend­ed by the European Comunity directive 93/68 CEE and the Regulations on the essential protection requirements in electrical apparatus EN 61010­1 (IEC 1010 - 1) : 90 +A1:92 + A2:95.
Regulations on Electromagnetic Compatibility according to the European Community directive n089/336/CEE, amended by the European Community directive n° 92/31/CEE and the following regulations: Regulations on RF emissions EN50081 - 1 residential environments EN50081 - 2 for industrial environments Regulation on RF immunity EN500082-2 for industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC.
The device has no user serviceable parts and requires special equipment and specialised engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose, the manufacturer provides techni­cal assistance and the repair service for its Customers. Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are marked with the
B sign, at the side of the note.
3
Table of contents
TABLE OF CONTENTS 1 INSTALLATION...........................................................................................................................Page 4
2 ELECTRICAL CONNECTIONS.....................................................................................Page 8
3 PRODUCT CODING..............................................................................................................Page 14
4 OPERATIONS..............................................................................................................................Page 18
5 AUTOMATIC T
UNE
...............................................................................................................Page 28
6 TECHNICAL SPECIFICATIONS...................................................................................Page 29
Main universal input
Control Alarms Retransmission
Resources
OP1
PV
OP2
OP4
(option)
Setpoint
Operating mode
PV
C10
1
Single
OP1 OP2 OP4
output
2
Single
OP2 OP1 OP4
output
0
Indication
OP1 OP2 OP4
only
Modbus RS485
Parameterisation Supervision
Fuzzy tuning
with automatic selection
One shot Auto tuning
One shot Natural frequency
4
1 - Installation
1 INSTALLATION
Installation must only be carried out by qualified personnel.
Before proceeding with the instal­lation of this controller, follow the instructions illustrated in this man­ual and, particularly the installation precautions marked with the B symbol, related to the European Community directive on electrical protection and electromagnetic compatibility.
B
To prevent hands or metal touch­ing parts that may be electrically live, the controllers must be installed in an enclosure and/or in a cubicle.
1.1 GENERAL DESCRIPTION
IP 20 Termination Unit
EN61010 - 1 (IEC1010 - 1)
Product code label
Sealin front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 60529 (IEC 529)
Panel surface
5
1 - Installation
1.2 DIMENSIONAL DETAILS
48 mm
1.89 in
25 mm
0.99 in
120 mm
4.72 in
20 mm max
0.79 in max
1.3 PANEL CUT-OUT
65 mm min
2.56 in min
42 mm min.
1.65 in min.
22.2
+0.3
mm
0.87
+0.01
in
45
+0.6
mm
1.78
+0.023
in
6
1 - Installation
Special conditions
M
Altitude > 2000 m
T
Temperature >50°C
%Rh
Humidity > 95 %
P
Conducting atmosphere
Use filter
Warm up
Use forced air ventilation
Use 24V
~ supply version
Suggestions
Forbidden Conditions
D
C
Corrosive atmosphere
E
Explosive atmosphere
Operating conditions
M
Altitude up to 2000 m
T
Temperature 0…50°C
%Rh
Relative humidity 5…95 % non-condensing
1.4 ENVIRONMENTAL RATINGS
B
7
1 - Installation
1.5.1 INSERT THE INSTRUMENT
1 Prepare panel cut-out 2 Check front panel gasket posi-
tion
3 Insert the instrument through
the cut-out
1.5 PANEL MOUNTING
1.5.2 INSTALLATION SECURING
1 Position the mounting clamps 2 Push the mounting clamps
towards the panel surface to secure the instrument
1
3
2
1.5.3 CLAMPS REMOVING
1 Insert the screwdriver in the clips
of the clamps
2 Rotate the screwdriver
1
2
1.5.4 INSTRUMENT UNPLUGGING
B
1 Push and 2 pull to remove the instrument
Electrostatic discharges can dam­age the instrument Before removing the instrument the operator must discharge himself to ground
1
1
2
1
2
1
1M
8
2 - Electrical connections
2 ELECTRICAL
CONNECTIONS
2.1 TERMINATION UNIT
B
12 screw terminals
Option terminals
Holding screw 0.5 Nm
Positive screw driver PH1
Negative screw driver 0,8 x 4 mm
Recommended wire terminal leads
Pin connector q 1.4 mm - 0.055 in max
Ø
Fork-shape AMP 165004 Ø 5.5 mm - 0.21 in
L
Stripped wire L 5.5 mm - 0.21 in
123456
789101112
0,5
Nm
Rear
terminal
cover
Cable size
0,5…1,5 mm
2
(22 a 16 AWG)
5.7 mm
0.22 in
mA mV
1
TC
OP1
2
3
4
5
6
7
8
9
10
11
12
b
B
A
RTD
L
N
NO
C
RS485
(OP4)
OP2 - L
+18V— OUT
F50- 474 1A1C1
9
2 - Electrical connections
PRECAUTIONS
B
Despite the fact that the instrument has been designed to work in an harsh and noisy environmental (level IV of the industrial standard IEC 801-4), it is strongly recom­mended to follow the following suggestions.
A
All the wiring must comply with the local regulations.
The supply wiring should be rout­ed away from the power cables. Avoid to use electromagnetic con­tactors, power relays and high power motors nearby. Avoid power units nearby, espe­cially if controlled in phase angle
Keep the low level sensor input wires away from the power lines and the output cables. If this is not achievable, use shield­ed cables on the sensor input, with the shield connected to earth.
2.2 RECOMMENDED ROUTING OF WIRES
B
123456
789101112
LN IN
Conduit for supply and output cables
Conduit for low level sensor cables
AB
DEC
123456
789101112
LN IN
AB
DEC
A = Supply B = Outputs C = Analog inputs D = Analogue output
Serial communications
E = SSR drive output
10
2 - Electrical connections
2.3 TYPICAL INSTRUMENT WIRING
B
6
V~
Supervisory
Supply V~
V~
Retransmission
4…20mA
L
N
DC voltage
Thermocouple
Current
2.5 external shunt resistor
Coil of the load
contactor
Fuse
Power
supply
switch
OP2
OP1
V
~
Fuse 0.2 A T
18V
Pt100
2 wire
transmitter
Load
Solid state
relays
PV
54321
121110987
A
B B
0P4
RX/TX
[6]
RS485
[5]
[4]
Notes:
1] Make sure that the power supply
voltage is the same indicated on the instrument.
2] Switch on the power supply only
after that all the electrical con­nections have been completed.
3] In accordance with the safety reg-
ulations, the power supply switch shall bring the identification of the relevant instrument. The power supply switch shall be easily accessible from the operator.
4] The instrument is protected with
a 0.2 A
~ T fuse. In case of fail-
ure it is suggested to return the instrument to the manufacturer for repair.
5] To protect the instrument internal
circuits use:
- 2 A
~ T fuses for Relay outputs
- 1 A
~ T fuses for Triac outputs
6] Relay contacts are already pro-
tected with varistors.
Only in case of 24 V ~ induc-
tive loads, use model A51-065­30D7 varistors (on request)
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