Atec UCS200M User Manual

Specifications
UCS 200M
Ultra-Compact Simulator for
Automotive Transients
Designed to meet the many test needs of today and the rigours of converging world standards, the EM Test UCS 200M generator offer a full range of conducted im­munity transient tests to ISO, JASO, SAE and manufac­turer standards.
The distinct operation features, convenient DUT connec­tion facilities, a clearly arranged menu structure and display philosophy as well as the preprogrammed stan­dard test routines make testing easy, reliable and safe. Extendable by a large variety of test accessories the UCS 200M is the universal equipment for a wide range of recommendations even for high power battery supply application up to 200A.
ISO 7637-2-2004
SAE J1113 parts 11, 12
SAE J1455
JASO D001
GM 3097
Ford ES-XW7T
Chrysler PF9326
DC 10614
BMW
VW
PSA
Renault
Fiat
Nissan
Honda
emc test equipment
Burst module, Pulse 3a/3b
Electrical Fast Transient Simulator based on ISO 7637-2:2004
S
Coupling Matrix type CNA
Test Level Output
acc. to ISO 7637-2:2004
Test voltage Rise time tr Pulse duration td 100ns (+100/-0)ns Verification As per Annex D of ISO 7637-2:2004 into a
Source impedance Polarity Pulse 3b positive and pulse 3a negative
25V – 1’000V ± 10% 5ns ± 1.5ns
50 and a 1,000 load Zq = 50
Trigger Circuit
Trigger of bursts Automatic, manual, external Burst duration T4 = 0.1ms - 999.9ms Burst repetition rate T5 = 10ms - 9,999ms Spike frequency f = 0.1kHz - 200kHz Test duration T = 0:01min - 999:59min or endless
Outputs
Direct Coupling mode To the + battery line
CRO trigger 5V trigger signal for oscilloscope
Via 50-coaxial connector
Test Routines
Quick Start On-line adjustable parameters, easy to use Standard Test Routines acc. to ISO 7637-2:2004, level 1 - 4
User Test Routines User Test Routines
Random burst release Change voltage after T by ∆T Change frequency after T by ∆f
CRO trigger 5V trigger signal for oscilloscope
Technical data for standard CNA 50
DUT supply voltage Max. 60V DUT supply current 50 A Inrush current capability 100A for 500ms
Dimension UCS & CN
19“ / 3HU
Technical data for optional CNA 100
DUT supply voltage Max. 60V DUT supply current 100 A Inrush current capability 150A for 500ms
Dimension UCS & CN
19“ / 6HU
Technical data for optional CNA 150
DUT supply voltage Max. 60V DUT supply current 150 A Inrush current capability 150 A
Dimension UCS & CN
19“ / 9HU
Technical data for optional CNA 200
DUT supply voltage Max. 60V DUT supply current 200 A Inrush current capability 200 A
Dimension UCS & CN
19“ / 9HU
Input
DUT supply +/- Simulator type VDS 200B & PFS 200B Pulse 5, 7 Standard for one type LD 200x
Output
+/- DUT supply Central DUT output Coaxial output port To connect the capacitive coupling clamp as
per ISO 7637 part 3
Options
ACC Capacitive coupling clamp acc. to ISO 7637 part 3 KW50 100:1 divider, 50 KW1000 400:1 divider, 1000 CA EFT kit EFT/Burst verification kit A6dB 6dB attenuator, 50 ITP Immunity test probes (electrical field generation) ITP/H Immunity test probes (magnetic field generation
EM TEST AG Tel: +41 (0)61 717 91 91 Sternenhofstr. 15 Fax: +41 (0)61 717 91 99 ucs200m_eV115.doc CH-4153 Reinach email: sales@emtest.ch 09.08.07 Switzerland URL http://www.emtest.com Page 2/4
Interface
CN interface To control the internal CN by external pulse
generators such as LD 200B
Option
CNA Ext Extention to connect 3 additional generators
Micropulse module,
Pulse 1, 2 based on ISO 7637-2:2004
Micropulse module,
Pulses based on Jaso and Nissan
Test Level Output
Open circuit voltage
Repetition rate 0.2s – 99.0s
U = 20V – 600V ± 10% ( Peak voltage and polarity acc. to the selected standard)
ISO Pulse 1 (12V)
Rise time tr (10 - 90%) 1µs + 0% // - 50% Pulse duration td (10 - 10%) Internal resistor
2ms ± 10% 10Ω ± 10%
ISO Pulse 1 (24V)
Rise time tr (10 - 90%) 3µs + 0% // - 50% Pulse duration td (10 - 10%) Internal resistor
1ms ± 10% 50Ω ± 10%
ISO Pulse 2 (12V/24V)
Rise time tr (10 - 90%) 1µs + 0% // - 50% Pulse duration td (10 - 10%) Internal resistor
50µs ± 10% 2 ± 10%
As per ISO 7637-2 the following standards can be covered
SAE J1113 GM 3097 BMW VW Chrysler PF 9326 PSA DC10614 Renault FIAT Mitsubishi Ford ES-XW7T Honda
Option Pulse Programming Mode
Rise time Pulse duration Internal resitor
1µs to 10µs with steps of 1µs 50µs to 10,000us 2-100 in steps of 5, 200, 400 & 450
Trigger
Automatic Automatic release of the pulses Manual Manual release of a single pulse External External release of a single pulse Battery supply switch Selectable Off time, to = 0 – 10,000ms
Output
+/- output Central DUT output Coupling To the battery +line Decoupling Via diode and battery supply switch
Test Routines
Quick Start Immediate start; easy to use and fast User Test Routines 1. Custom made test routines
2. Change voltage after n pulses by ∆V Pulse selctor Service Service, setup, self test
Interface
Serial interface RS 232, baud rate 1200 - 19200 Parallel interface IEEE 488, address 1 - 30 CN interface To control the internal CN and battery
switch
JASO D 001
Pulse A2 as per JASO D 001
Test voltage +110V Capacitor C = 4.7µF Pulse duration at ττ(36,8%) = 2.5µs ± 30% R1 R2 Polarity Positive
0.6Ω ± 10%
0.4Ω ± 10%
Pulse B2 as per JASO D 001
Test voltage -260V Capacitor C = 33µF Pulse duration at ττ(36,8%) = 2.0ms ± 20% R1 R2 Polarity Negative
60Ω ± 10% 80Ω ± 10%
Pulse D2 as per JASO D 001
Test voltage +170V Capacitor C = 2.2µF Pulse duration at ττ(36,8%) = 2.5µs ± 30% R1 R2 Polarity Positive
1.2Ω ± 10%
0.9Ω ± 10%
Nissan NDS
Pulse B2 as per Nissan
Open circuit voltage Capacitor C = 33µF R1 R2 Polarity Negative
– 300V ± 10%
100Ω ± 10% 75Ω ± 10%
Pulse C8 as per Nissan
Open circuit voltage Capacitor C = 1µF R1 R2 Polarity Positive and negative
±300V ± 10%
500Ω ± 10% 450Ω ± 10%
Pulse C50 as per Nissan
Open circuit voltage Capacitor C = 33µF R1 R2 Polarity Positive and negative
±300V ± 10%
30Ω ± 10% 200Ω ± 10%
Pulse C300 as per Nissan
Open circuit voltage Capacitor C = 33µF R1 R2 Polarity Negative
- 300V ± 10%
100Ω ± 10% 75Ω ± 10%
EM TEST AG Tel: +41 (0)61 717 91 91 Sternenhofstr. 15 Fax: +41 (0)61 717 91 99 ucs200m_eV115.doc CH-4153 Reinach email: sales@emtest.ch 09.08.07 Switzerland URL http://www.emtest.com Page 3/4
Micropulse module,
Pulses based on SAE J1455
General data
SAE J1455
Mutual Pulse as per SAE J1455
Rise time tr (10% - 90%) 1µs +20% Pulse duration td at τ 15µs ± 20% Internal resistor
50Ω ± 10%
Inductive Pulse as per SAE J 1455
Rise time tr (10 - 90%) Pulse duration td at τ 1,000µs ± 20%
Internal resistor
1µs ± 20%
20Ω ± 10%
Options
CA ISO Micropulse/Load Dump pulse verification kit
The SmartRack
Sophisticated Housing for Sophisticated Instruments
General data
Dimensions, weight For models 50A 19“ / 3HU, approx. 20kg For models 100A 19“ / 6HU, approx. 30kg For models 150A and 200A 19“ / 9HU, approx. 35kg Supply voltage 115/230V +10/-15% Fuses 2 x T 2AT (230V) or 2 x T 4AT (115V)
Options
Rack For system integration; includes GPIB
bus, pulse bus, ground reference plane, security switch and power contact.
ISMISO Software to control the test, including
standard library, test report facility and data conversion generator.
UCS 200M 200A model
The best place to put your generators is in the SmartRack. A wired, "intel­ligent" rack, the SmartRack not only holds, but also interconnects and controls equipment. Slide your generators into the SmartRack and you can run entire test routines from your PC with no plugging or unplugging, no stops or starts.
Select from a comprehensive directory of the most recent pre­programmed international and manufacturer standards – including custom pulse waveforms – and the SmartRack does the rest. You can modify test parameters and even create your own tests.
Just how easy is testing with the SmartRack? Consider this:
• The Device Under Test (DUT) voltage has one easy connection at the UCS 200M coupling unit
• No need to keep plugging and unplugging DUTs
• The test rack has a ground reference plane that matches with the test table specified in ISO 7637-2:2004
• ISM ISO (SmartRack) software controls the entire test process.
It generates test reports as well
• Tests can be initiated from front panels as well as from a PC
Technical data subject to change without notice.
EM TEST AG Tel: +41 (0)61 717 91 91 Sternenhofstr. 15 Fax: +41 (0)61 717 91 99 ucs200m_eV115.doc CH-4153 Reinach email: sales@emtest.ch 09.08.07 Switzerland URL http://www.emtest.com Page 4/4
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