Atec TSE-11-A User Manual

CAT.NO.E01133-T1202
Thermal Shock Chamber
TSE−11−A
ESPEC offers a compact, but highly performant
*The paperless recorder and additional overheat protector are optional.
Equipped with superior temperature recovery performance
capable of answering the requirements of severe test specifications,
this thermal shock model offers a wide test area in a compact, slim design.
1
*The paperless recorder and additional overheat protector are optional.
Characteristics
A high performance compact package to meet severe test requirements.
A temperature recovery time of less than 5 minutes is achieved in 2 zones (+150℃ and −65℃) without auxiliary cooling
By realizing a temperature recovery time of less than 5 minutes for the upstream air in the 2 zones (+150 and −65), we have achieved performance equivalent to that of a large thermal shock chamber without having to use auxiliary cooling by means of liquid carbon dioxide, which was required in previous compact thermal shock chamber.
Complies with MIL-STD-883H
and other test standards
This compact thermal shock chamber satisfies the temperature cycle test requirements of MIL-STD-883H and other test standard (see page 5).
Smooth specimen transfer
The "soft-move mode" is used to reduce vibration shock when specimens are moving between the hot and cold chambers.
Uniform temperature
distribution across specimens
High temperature uniformity performance ensures consistent stress on specimens.
Examples of temperature uniformity
Test conditions
High temperature exposure +150℃ 30 min.
Low temperature exposure −65℃ 30 min.
Specimen Plastic molded IC 2kg
High-temperature exposure Low-temperature exposure
Temperature uniformity measurement method
Thermocouples were embedded in 10 plastic molded ICs (16 pin DIPs), which were then placed on two levels in each of the corners and in the center of a specimen basket.
Within ±1.5
Sensor temperature (Test area: upstream)
Within ±1.0
2
320mm
230mm
148mm
Test area
Characteristics
Controller
Setting Interactive key input by touch panel
Display TFT Color LCD
Test patterns
Auxiliary functions
RAM (selected entry): a maximum of 40 patterns can be entered ROM (built-in): contains 10 test standard patterns
Timer preset
Test continuity selection
Overheat/ Overcool protection ・ Programmed time display
Upstream/ downstream sensor selection
Stable time control
Quick exposure control
Power recovery mode
Automatic defrost
Temperature recovery time setting
Control panel
Program memory
Automatic power shut-off
・ Test suspension
Test completion mode selection
Trend graph
Alarm history display
Sensor calibration
・ RS-485 communication
Color LCD interactive
touch-screen system
Operation and settings simplified by the use of a touch-screen LCD display (instr uctions displayed on-screen). At-aglance confirmation of test patterns, test area temperatures, temperature cycles, upstream / downstream control, and trend graphs display.
Large 10.9-liter-capacity test area
Features a 10.9-liter test area, twice that of our previous model. The volume that can be processed is greatly increased, and a 210
297mm printed circuit board
×
can be tested in the horizontal position.
Test area anti-drop mechanism
A braking system f itted to the d r ive mechanism prevents specimens from falling into the test area when the chamber stops operation. Other protection mechanisms are equipped to ensure that the specimen does not fall.
Easy wiring access
A cable port is provided on the right side to allow easy wiring of specimens for measurement during high and low­temperature cycle tests.
3
Cable port
(50mm, shown with cap installed)
Comprehensive safety system
A dual safety system automatically stops the test area drive mechanism if the door is left open, and automatically locks the door when the test area is in motion.
Equipped with casters for mobility
Characteristics
A whole range of environmentally-friendly features
Reduced power consumption
Reduced power consumption is an important issue for our customers. This compact ther mal shock chamber employs number of measures such as the use of electronic expansion valve to regulate the refrigeration capacity control. Specifically aimed at energy savings.
Minimum footprint
Its slim design requires only 2.88m2 installation space (31 ft narrow spaces in labs or factories.
Material labeling for easy recycling
Plastic molded components are labeled and easily detachable to make recycling easier for future disposal of the equipment.
Paperless recorder (option)
Built-in paperless recorders is available to record temperatures from various sources, such as test area temperature. Recording is possible on Compact Flash Card or via USB port.
2
). Ideal for
Required footprint (
Installation space: 2.88 m2)
Rear intake and
6001050600
2250
ceiling exhaust
300 300
680
1280
Top view
Unit: mm
Paperless recorder (optional)
4
TEST STANDARD (TSE-11-A compliant)
Test standard
A
B
MIL-STD-883H (Method No.
1010.8)
IEC 60068-2-14 (JIS C 60068-2-14)
JASO D 001
EIAJED-2531A
■The above specification tests include only those tests applicable to TSE-11-A. For further information, please contact us.
* Ambient temperature at exposure temperature and exposure time represents the temperature and time when moving from hot chamber to cold chamber.
C
D
F
1
3
Exposure temperature Exposure time
High temp.
85
0
125
0
150
0
200
0
175
0
70
85
100
125
155
175
200
85
75
120
60
65
70
75
80
85
90
95
100
℃± ℃± ℃± ℃± ℃± ℃± ℃±
℃± ℃± ℃± ℃± ℃± ℃± ℃± ℃± ℃±
Ambient temp.*
10
15
15
15
15
2 2 2
Ambient
2 2 2 2
Ambient
2 2 2 2
Ambient
2 2 2 2 2
temp.
temp.
temp.
Low temp.
0
55
0
65
− 5℃ ±
10
℃ ±
25
℃ ±
40
℃ ±
55
℃ ±
65
℃ ±
−40℃
0
℃±
− 5℃±
10
℃±
15
℃±
20
℃±
25
℃±
30
℃±
35
℃±
40
℃±
45
℃±
50
℃±
High/ low temp. Ambient temp.*
10
10
3
3 hours
3
2 hours
3
1 hour
3
0.5 hour
3
3 hours
3
if not specifi ed
Less than 0.2 kg 1 hour +15 min.
0
0.2〜0.8 kg 2 hours +15 min.
0
0.8〜1.5 kg 3 hours +15 min.
0 More than 1.5 kg 4 hours +15 min.
0
3 3 3
3 hours
3
2 hours
3
1 hour
3
0.5 hour
3
3 hours
3
if not specifi ed
3 3 3
more than
10 mi n.
less than 10 sec.
Short
exposure is
recommendable
less than 10 sec.
Tem p.
recovery time
Specimen
temp within
15 min.
at worst
condition
less than 10
of exposure
Upstream of
specimen
within 5 min.
less than 10
of exposure
%
time
%
time
Number of
cycles
Minimum 10 cycles
5 cycles if not
specifi ed
6 cycles High temp.2
5 or 10 cycles
Test starting
point
Low or high
temp.
Low temp.
Low temp.
5
SPECIFICATIONS
Model TSE-11-A
System 2-zone transition by vertical transfer of specimen
High temp. exposure range
Low temp. exposure range
Tem pe rature fl uctuation
Tes t a r e a
Pre-heat upper limit
Hot
*1
Temp. heat-up time
chamber
*2
*3
Ambient temp. to +200℃ (+392℉) within 30 min.
60 to +200℃ (+140 to +392℉)
65 to 0℃ (−85 to +32℉)
0.5℃ (±0.9℉)
±
200℃ (+392℉)
Pre-cool lower limit
Clod
Temp. pull-down time
chamber
Performance
−80℃ (−
*3
Ambient temp. to −80℃ (−112℉) within 90 min.
2 zones
112℉)
High temperature exposure: +150℃ (+302℉), 30 min.
Recovery conditions
Temp. recovery
Temp. recovery time within 5 min.
Low temperature exposure: −65℃ (−85℉), 30 min.
Sensor position: Upstream
Specimen: Plastic molded ICs 2 kg
Test area Shelf brackets on 2 levels of fi xed location
Heater Stripped wire heater
System Mechanical cascade refrigeration system
Compressor Rotary 1.5 kW ×2
unit
Refrigerant R508A R404A
Condenser Air-cooled condenser
Construction
Refrigeration
Cooler Plate fi n cooler, cold accumulator
Air circulator Sirocco fan
Fittings
Specimen power supply control terminal, integrating hour meter without reset, time signal (2), cable port 50 mm, (right side), casters with leveling feer (4), power cable
Test area load resistance 8 kg
Specimen basket load capacity 2kg per basket (equally distributed load)
Inside dimensions (W×H×D) 320×148×230mm (12.6×5.8×9 inch)
Test area capacity 10.9 L
Outside dimensions (W×H×D)
*4
680×1625×1050m m (26.8×64×41.3 inch)
Weight approximately 390kg
Allowable ambient conditions 0 to +40℃ (+32 to +104℉)
Power supply (Voltage fl uctuation: rating ±10%)
200V AC
3φ 3W 50/60Hz
220V AC
3φ 3W 60Hz
380V AC
3φ 4W 50Hz
400/415V AC
3φ 4W 50Hz
400V AC
3φ 4W 50Hz
*5
Maximum load current 26A 25A 17A 17A 17A
Exhaust heat quantity
*7
Noiselevel
*1 The performance values are under the conditions of a 23 ambient temperature, relative humidity of 65%rh, rated voltage, and no specimen. Heat up time
and pull down time are those of single-unit operation of each chamber. *2 The performance values are based on IEC60068-3-5:2001, JTM K07:2007. *3 Temperature heat-up/pull-down time account for performance of each temperature chamber. *4 Excluding protrusions. *5 Compliance with CE Marking. *6 At ambient temperature 23. *7 At 1m from front of chamber, 1.2m from floor. (ISO 1996-1:2003 A-weighted sound pressure level) depending on environment
*6
17,585k J/h
60dB or less
DANGER
CAUTION
Do not use specimens which are explosive or inflammable, or which contain such
substances. To do so could be hazardous, as this may lead to fire or explosion.
Do not place corrosive materials in the chamber. If corrosive substances or
humidifying water is used, the life of the unit may be significantly shortened.
Do not place life forms or substances that exceed allowable heat generation.
Be sure to read the user’s manual before operation.
6
SAFETY DEVICES
Leakage breaker (200, 220, 380, 400/ 415V AC)
Circuit breaker (400V AC)
Electrical compartment door switch
Hot chamber overheat protection switch
Cold chamber overheat protection switch
Hot chamber overheat protector (Controller)
Cold chamber overheat / overcool protectors (Controller)
Test area overheat and overcool protectors (Built-in controller)
Test area overheat / overcool protectors
Refrigerator high pressure switch
Thermal relay for compressor
Temperature switch for compressor
Temperature switch for air circulator
Thermal relay for air circulator
Motor inverter
Motor reverse prevention relay
Hot chamber door switch
Cold chamber door switch
Test area hol d
Door lock mechanisms
Fuse
Specimen power supply control terminal
OPTIONS
Paperless recorder
Records temperature of each section such as the temperature in side the chamber. Number of inputs: PL1S: 1 Data saving cycle: 1 sec PL3S: 3 Data saving cycle: 1 sec PL3L: 3 Data saving cycle: 5 sec Temperature range: −100℃ to +220 External memory: CF memory card port (Includes a 256MB CF card) Languag: ENG, JPN can be changed
(5 more channels can be turned ON)
(3 more channels can be turned ON)
(3 more channels can be turned ON)
ACCESSORIES
Specimen basket (18-8 Cr-Ni stainless steel, 5 mesh metal basket)
W320×H35×D230mm
Load capacity: 2kg (equally distributed)
Cartridge fuse (5 A) 1
Cable port rubber plug
Wirefisher
User's manual (CD-R, booklet) 1 set
2
Temperature recorder (digital display)
Temp e ra t u r e r a nge:

Effective recording chart width:
2
100m m
1
RK-61: 1pen
RK-63: 3 pens
RK-64: 6 dots
100 to +220
Recorder wiring
Preparation of a power cable, tempera­ture sensor, and conductor grounding wire for additional installation in the future.
7
OPTIONS
Terminal for recorder
To output temperature values from the test area, hot chamber, cold chamber.
Specimen power supply control terminal
Time signal
External alarm terminal (option)
Thermocouple
Attached to specimens to measure specimen temperature.
2m
4m
6m
T JIS C 1602 with ball attached
*
Total cycle counter
Indicates cycle counts. Display range: 1 to 99999999
(with reset function)
Additional overheat protector
Additional preventive measures can be taken for excessive temperature rise in the chamber, in addition to the standard equipped overheat protectors.
External alarm terminal
If the safety device of the chamber is activated, the external alarm terminal will notify it to a remote point.
Specimen basket
Equivalent to standard accessory.
Material: stainless steel (5 mesh)
Anchoring fixtures
Used to bolt the chamber to the f loor.
Power cable
Used to connect to the primary power source.
5m
10m
Color specification
Auxiliary cooling injector (LCO2)
Used to reduce the temperature recovery time of low tempe rat u re exposure by injecting liquefied carbon dioxide at the begin ning of exposure.
Auxiliary cooling injector (LN2)
Used to reduce the temperature recovery time of low tempe rat u re exposure by injecting liquefied nitrogen at the beginni ng of exposure.
Emergency stop pushbutton
Stops the chamber immediately.
Cable port rubber plug
Prevents air leakage from the cable port.
Chamber can be painted to any desired color. (a color sample is required)
Interface
Computer interface GPIB
Serial interface RS
*Select one, instead of standard RS−485.
232C
Communication cable
485 5m/ 10m/ 30m
・RS−
GPIB 2m/ 4m
RS
232C 1.5m/ 3m/ 6m
Some photographs listed in this catalog contain Japanese display.
8
TW2E24C03 (The cont ents of th is ca talog is as of February, 2012.)
Specifications are subject to change without notice due to design improvements.
Corporate names and trade names mentioned in this catalog are trademarks or registered trademarks.
ESPEC CORP.
Environmental Management System Assessed and Registered
ESPEC CORP. has been assessed by and registered in the Quality Management System based on the International Standard ISO 9001:2008 (JIS Q 9001:2008) through the Japanese Standards Association (JSA).
Registration : ESPEC CORP.
(Overseas subsidiaries not included)
Quality Management System Assessed and Registered
http://www.espec.co.jp/english
Head Office
3-5-6, Tenjinbashi, Kita-ku, Osaka 530-8550, Japan Tel : 81-6-6358-4741 Fax : 81-6-6358-5500
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Tel : 1-616-896-6100 Fax : 1-616-896-6150
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Tel : 49-89-1893-9630 Fax : 49-89-1893-96379
ESPEC (CHINA) LIMITED
Tel : 852-2620-0830 Fax : 852-2620-0788
ESPEC ENVIRONMENTAL EQUIPMENT (SHANGHAI) CO., LTD.
Head Office
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