Rich choice of options provide easier, smoother and more accurate
measurements
Portable surface roughness tester evolves!
The large touch-screen, color-graphic LCD ensures both intuitive control and advanced operability
Applicable standardsEnhanced power for making measurements on site
Color-graphic LCD
The color-graphic LCD with excellent visibility
displays calculated results and assessed
profiles even clearer. This is really useful for
checking results without printing them out.
Backlight provided
A backlight improves usability in dim testing
environments.
Touch screen for easier operations
The screen display can be switched between icon display and text display.
Successfully combining operability with utility and usability.
Icon display
Text display
Easy to use and highly functional
This portable surface roughness tester is equipped with analysis
functionality rivaling that of benchtop surface roughness testers.
Complies with many industry standards
The Surftest SJ-410 complies with the
following standards: JIS (JIS-B0601-2001,
JIS-B0601-1994, JIS B0601-1982), VDA, ISO1997, and ANSI.
Data compensation
Simple contour analysis function
Multilingual support
The display interface supports 16 languages.
High accuracy measuring
A wide range, high-resolution detector
Measuring range/ resolution
800µm
/0.01µm
80µm /0.001µm
8µm /0.0001µm
High straightness
drive unit
Straightness/ traverse length
0.3µm/25mm (SJ-411)
0.5µm/50mm (SJ-412)
2
SJ-412
SJ-411
InterfacesData storage
S
ur
f
testSJ-
4
1
0
A variety of interfaces supplied as standard
The external device interfaces that come as standard include USB, RS232C, SPC output and footswitch I/F.
Memory card (optional) is supported
The measurement conditions and data can be stored in a memory card
(optional) and recalled as required. This enables batch analysis and
printout of data after on-site measurement.
•
Measurement condition
Internal memory: 10 sets
Memory card: 500 sets
•Measurement result
Memory card: 1000 sets
Password protection
Access to functions can be restricted by a password
A pre-registered password can limit use of measurement conditions
and other settings to the tester’s administrator.
→
Key-sheet buttons
A sturdy key-sheet-button panel with superior durability in any environment is provided. For repeat measurement of the same work,
simply pressing the start switch can complete measurement,
analysis and printout.
Printer
High-speed printer prints out measurement results on site
A high-quality, high-speed thermal printer prints out measurement results.
It can also print a BAC curve or an ADC curve as well as calculated
results and assessed profiles. These results and profiles are printed out
in landscape format, just as they appear on the color-graphic LCD.
Carrying case
The unit is easily transported in a dedicated carrying case
which includes holders for the accessories as well as the
tester itself. (Standard accessory.)
3
Enhanced measuring functions
Traverse direction
Your choice of skidless or skidded measurement
Skidless measurement
•
Skidless measurement is where surface features are measured relative
to the drive unit reference surface. This measures waviness and finely
stepped features accurately, in addition to surface roughnness, but
range is limited to the stylus travel available. The SJ-410 series supports
a variety of surface feature measurements simply by replacing the
stylus.
Detector
Stylus
Traverse direction
Fulcrum point of Stylus
Measuring example of stepped
features: Skidless
Powerful support for leveling
Skidded measurement
•
In skidded measurements, surface features are measured with reference
to a skid following close behind the stylus. This cannot measure
waviness and stepped features exactly but the range of movement
within which measurement can be made is greater because the skid
tracks the workpiece surface contour.
Measuring example of stepped
features: Skidded
Patent registered in Japan, U.S.A.. Patent pending in Germany
Fulcrum point of Skid
Fulcrum point of Stylus
Skid
Detector
Traverse direction
Stylus
Measured profileMeasured profile
Patent registered in Japan, U.S.A.. Patent pending in Germany
The height/tilt adjustment unit comes as standard for leveling the drive unit prior to making skidless measurements and, supported by guidance from
the unique D.A.T. function, makes it easy to achieve highly accurate alignment.
Height/tilt adjustment unit (Standard accessory)
•
Height adjustment knob
Preliminary measurementAmount of tilt adjustment
With
With
DAT
Tilt adjustment knobHeight/tilt adjustment unit
DAT
Preliminary
measurement
DAT screen
(adjustmentamount)
Final measurement
Without
Without
DAT
DAT
When the SJ-410 Series detector is mounted on the manual column stand*1 for measurement, it can be combined with any of the optional products for easier
leveling: leveling table*
*1: For details about optional products, see P6-7.
1
, 3-axis alignment table*1 or tilt adjustment unit*1.
Preliminary
measurement
Intuitive adjustment
using the tilt adjustment knob
Repeat
OK
NG
4
More measuring functions than expected from a compact tester
Example: surface roughness measuring
Example: surface roughness measuring
The run-up distance can
Usually, a spherical or cylindrical surface (R-surface) cannot be evaluated, but, by removing
the radius with a filter, R-surface data is processed as if taken from a flat surface.
R-Surface
R-Surface
compensation
compensation
Recalculating
Previously measured data can be recalculated for use in other
evaluations by changing the current standard, assessed profile and
roughness parameters.
GO/NG judgement function
An “OK/NG” judgment symbol is displayed when limits are set for
the roughness parameter. In case of “NG,” the calculated result
is highlighted. The calculated result can also be printed out.
The “OK” symbol means the measurement
is within the limits set; “NG” means it is not,
in which case an arrow points to either the
upper or lower limit in the printout.
Narrow space measuring function
Surface roughness measurement requires a run-up distance before
starting the measurement (or retrieving data). When the SJ-410
Series measures, its run-up distance is normally set to 0.5mm. This
distance, however, can be shortened to 0.15mm using the narrow
part measurement function (starting from the origin point of the drive
unit). The function extends the possibility of measurement of narrow
locations such as grooves in piston ring / O-ring mounts.
Narrow space measuring Typical applications
•
be shortened to 0.15mm
by measuring from the
origin point.
Run up for narrow parts
: 0.15mm
Normal run up: 0.5mm
of piston-ring groove
0.5
1.8
0.1
0.5
2.5
3.5
Evaluation length
λ
1 sampling length
Overruns surface
using 0.5mm run-up
c=2.5mm
Patent pending in Japan
of mounting groove for O-ring
ø1.2
Workpiece
Stylus
1.3
2.5
Run-up of 0.5mm is not
enough for performing
the measurement
Evaluation length
λ
c=0.8mm
1 sampling length
Assessing a single measurement result under
two different evaluation conditions
A single measurement enables simultaneous analysis under two
different evaluation conditions. A single measurement allows calculation
of parameters and analysis of assessed profiles without the need for
recalculation after saving data, contributing to higher work efficiency.
Arbitrary sampling length setting
This function allows a sampling length to be arbitrarily set in 0.01mm
increments (SJ-411: 0.1mm to 25mm, SJ-412: 0.1mm to 50mm).
It also allows the SJ-410 series to make both narrow and wide range
measurements.
Simple contour analysis function
Point group data collected for surface roughness evaluation is used
to perform simplified contour analysis (step, step height, area and
coordinate variation). It assesses minute forms that cannot be assessed
by a contour measurer.
Step
Step volume
Real sampling
This function samples stylus displacement for a specified time
without engaging detector traverse, which enables use as a
simplified vibration meter or displacement gage incorporated in
another system.
Dimensions
Coordinate difference
5
Optional Accessories
Simple column stand
Can be adjusted to match the height of the item to be measured.
Three new optional products are available to be attached to the manual column stand (No.178-039). You can choose the unit that suits your application.
Or, you can also use the three products in any combination. Using the optional units makes SJ-411/412 more convenient and easier to use to ensure
accurate measurements.
Auto-set unit (178-010)*
•
This unit enables the vertical (Z axis) direction to be positioned
automatically (auto-set function).
A single button operation completes a series of operations from
measurement, saving and auto-return (saving and auto-return can be
switched on and off by operating the drive unit).
10mm
X-axis adjustment unit (178-020)*
•
This unit helps fine-tune the horizontal (X axis) direction.
Complete set of optional
units for the manual
column stand
Tilting adjustment unit (178-030)*
•
This unit is used for aligning the workpiece surface with the detector
reference plane. It supports the DAT function to make the leveling of
workpiece surfaces easier.
Preliminary measurement
1.5°
±
Tilt adjustment
Auto-set unit
Tilting adjustment unit
12.5mm12.5mm
X-axis adjustment unit
* Cannot be used when the tester’s main
unit is an older model (SJ-401/402).
6
3-axis Adjustment Table: 178-047
7
43
13
Patent registered in Japan, U.S.A.. Patent pending in Germany
This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle
are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled
with this table.
Aligned
Traverse direction
End point
Axial line
Start point
Recorded profiles
Not aligned
Traverse direction
End point
Axial line
Start point
DAT Function for the optional leveling table
Patent registered in Japan, U.S.A.. Patent pending in Germany
The levelling table can be used to align the surface to be tested with the detector reference plane. The operator is guided through the procedure by
screen prompts.
No.178-048
Inclination adjustment angle: ±1.5°
Table dimensions: 130×100mm
Maximum load: 15kg
Digimatic micrometer
head
Leveling table (DAT)
(Option)
DAT screen guides the
user when leveling
Amount of micrometer
head adjustment required
XY leveling tablesPrecision vise
The tester includes X- and Y-axes micrometer
•Movement is in X- and Y-axes only.
heads. Thi s makes axis alignment much
easier because the tilt adjustment center is
the same as the rotation center of the table.
(Code No.178-042-1/178-043-1)
More advanced analysis can be performed by loading SJ-410 series
measurement dat a to soft ware program FORMTRACEPA K via a
memory card (option) for processing back at base.
SJ-410
FORMTRACEPAK
Digimatic mini processor DP-1VR
By connecting this printer to the Surftest SJ-410's digimatic output,
you can print calculation results, per form a variety of statistical
analyses, draw a histogram or D chart, and also perform complicated
operations for X-R control charts.
No.264-504 -5A
Simplified communication program for
SURFTEST SJ series
The Surftest SJ-410 series has a USB interface, enabling data to be
transferred to a spreadsheet or other software.
We also provide a program that lets you create inspection record
tables using a Microsoft Excel* macro.
This program can be downloaded free of charge from the Mitutoyo website.
http://w ww.mitutoyo.co.jp
Required environment*
• OS: Windows XP-SP3
ndows Vista
Wi
Windows 7
*Windows OS and Microsoft Excel are products of Microsoft Corporation.
This unit allows you to load Surftest SJ-410 calculation results (SPC
output) into commercial spreadsheet software on a PC via a USB
connector. You can essentially use a one-touch operation to enter
the calculation result s (values) into the cells in the spreadsheet
software.
This unit allows you to remotely load Surftest SJ-410 calculation
results (SPC output) into commercial spreadsheet software on a PC.
You can essentially use a one-touch operation to enter the
calculation results (values) into the cells in the spreadsheet
software.
U-WAVE-R
(Connects to the PC)
No.02AZD810D
U-WAVE-T
(Connects to the SJ-410)
No.02AZD880D
* Requires the optional Surftest SJ- 410
connection cable.
No.02AZD790D
*
USB-ITN-D
No.06ADV380D
USB keyboard signal conversion type*
IT-012U
No.264-012-10
* Requires the optional Surftest SJ- 410
connection cable.
1m: No.936937
2m: No.965014
Optional accessories, consumables, and
others for SJ-410
•
Printer paper (5 rolls)
•
Durable printer paper (5 rolls)
•
Touch-screen protector sheet (10 sheets)
•
Memory card (2GB) *
•
Connecting cable (for RS-232C)
* micro SD card (with a conversion adapter to SD card)
*1: Only for VDA/ANSI/JIS'82 standards.
*2: Only for JIS'97 standard.
*3: Only for JIS'01 standard.
*4: Only for ANSI standard.
*5: λs may not be switchable depending on standard selected.
*6: Standard deviation only can be selected in ANSI.16% rule cannot be selected in VDA.
*7: Either No.178-396-2 or No.178-397-2 is supplied as a standard accessory depending on the Order No. of the main unit for SJ-410 Series.
*8: The standard stylus (No.12AAC731 or No.12AAB403), which is compatible with the detector supplied, is a standard accessory.
CustomizationDesired parameters can be selected for calculation and display
Simple contour analysis function
DAT functionHelps to adjust leveling during skidless measurement
Real sampling functionSamples stylus displacement for a specified time without engaging detector traverse.
Statistical processing
GO/ NG judgement*
Storage functions10 measuring conditions can be stored in internal memory
Printing function
Display languages
Storage
External I/OUSB I/F, Digimatic output, RS-232C I/ F, Ex ternal SW I/ F
Traditional Chinese, Simplified Chinese, Czech, Polish, Hungarian Turkish, Swedish, Dutch
1 backup of machine setting, the last ten traces (Trace 10)
Two-way power supply: battery (rechargeable Ni-MH battery) and AC adapter
*Charging time: about 4 hours (may vary due to ambient temperature)
een protection sheet
12BAG834
12AAN041
Touch pen
Carrying case
AC adapter, Philips scr
Strap for stylus pen, Operation manual,
Quick reference manual, Warranty
ewdriver,
11
Connecting cable (1.5m)
Unit: mm
ø14
35.8
Vertical travel
length
10
°
45.8
1.5
±
25.4
Tiltin g range
(
)
50.8
(0.9)
(60)
33.5
54
*The dimensions in parentheses indicate those for
219.3
(
Example of mounting on simple column stand. (Code No. 178-039)*
245.8
130.9
)
63
90
SJ-412
109275
99
198
15
°
Unit: mm
*For details see page 6.
)
25(50
578
250
40
175(201.5
400
Note : All information regarding our products, and in part icular the illustrations, drawings, dimensional and performance data
containe d in this printed matter as well as other technic al data are to be regarded as ap proximate average values. We therefore
reserve the right to make chang es to the corresponding designs. The s tated standards , similar te chnical regulatio ns, desc riptions
and illustrations of the produc ts were valid at the time of printing. In addition, the latest applicable version of our General Trading
Conditions will apply. Only quotat ions submi tted by ourselves may be regarded as definitive.
Mitutoyo produ cts are subject to US E xport Administrati on Regulations (EAR). Re-ex port or relocation of our products may require
prior app roval by an appropriate governing authorit y.
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Designations used by companies to distinguish their product s are often claimed as trademark s. In all instances whe re Mitutoyo
America Corporation is aware of a claim, the product names appear in initial capital or all capital letters. The appropriate companies
should be contacted for more complete trademark and registration information.