Atec SJ-201P User Manual

Surface, Form and Contour Measurement
Bulletin No. 1795
Surftest SJ-201P
Portable Surface Roughness Tester
Smart tool
in the workshop
Large characters are displayed on the large
easy-to-view LCD.
The detector/drive unit can be detached from the
display unit for effortless measurement of awkwardly oriented workpieces.
Wide 350µm (-200µm to +150µm) measurement range.
Roughness parameters compatible with ISO, DIN,
ANSI, and JIS.
19 analysis parameters are provided, including the
basic Ra, Rq, Rz, and Ry parameters.
Customize function allows hiding of unnecessary
parameters.
GO/NG judgment on a desired parameter.
Auto-calibration for simple gain-adjustment.
Auto-sleep function saves energy.
10 Measurement data is retained in memory
even after the power is turned off.
Data output is available for SPC operation.
RS-232C interface enables data transfer
to computer or other devices using an external device.
2-way power system (AC adapter/rechargeable
built-in battery).
Setting Modification Keys:
The top cover of the display unit slides to allow access to the setting modification keys underneath.
REMOTE Key for Data Output:
To use the RS232C cable, it is possible to connect the printer to print the measured profile. It is also possible to connect PC by changing the cable.
SPC Data Output and Communication:
The SJ-201P is provided with functions to output SPC data and communicate with external devices via the RS-232C interface.
SURFTEST
SJ-201P
Portable Surface
Roughness Tester
A dedicated carrying case is included for safe transport.
A precision roughness specimen is supplied.
A hard copy of the measurement data is available
with the optional printer (64AAA779).
SURFTEST
SJ-201P
Specifications
Code No. 64AAA779
Printing Method Line Thermal Dot Printing Interface Serial (RS-232C) Input Buffer 2KB Printing Width 1.89" Dot Density 8 dots/mm Printing Speed Approx.11 lines/sec at maximum Power Supply 120 VAC Weight Approx. 1.61 lbs. Dimension 4.17" (W) x 7.24" (D) x 4.33" (H)
SJ Printer (Optional)
The compact SJ printer (64AAA779) prints out measurement data at high speed and high quality. Printer Cable (64AAA299).
Applications
• If the detector/ drive unit is attached to the display unit:
• If the detector/drive unit is detached from the display unit:
Dimensions
Various optional accessories widen the application range of measurements.
Measurement with the detector facing upward.
Measurement in the vertical direction.
The bottom of the detector has V-grooves for stable measurement of cylindrical workpieces.
Measurement in the horizontal direction.
Support foot set (pair) 12AAA216
Detector Retracting Function:
If moving the SJ-201P or if it will not be used for a long period of time, the detector retracting function prevents damage to the detector caused by the tip being accidentally hit.
Height Gage Adapter – 12AAA222
Detectors
• Adjustable height:
1.1" (28mm)
Select a detector appropriate for the material and shape of the workpiece to be measured.
Ra, Rq, Ry, Rz,
S, Sm, Pc, R3z, mr, Rt, Rp, Rk,
Rpk, Rvk, Mr1, Mr2, A1, A2, Vo
Calibration Mode:
Pressing the [CAL/STD/RANGE] key in the measurement mode, the calibration mode is entered allowing the detector to be calibrated to the precision roughness specimen with simple key operation.
Parameter Ra value
being displayed
Measurement:
Pressing the [START/STOP] key in the measurement mode starts the detector measurement traversing.
Measurement traversing indicator “- - - -” on the LCD turns out into the parameter value display if measurement is complete. Measurement traversing length can be set according to a national/international standard or to an arbitrary length.
Measuring
Parameter Reduction:
Parameter calculations and resultant display can be limited only to those actually required. Reducing the parameters simplifies the key operation and parameter calculations.
Ra, Rq, Ry, and Rz Plus ElevenMore Parameters:
Seven more analysis/display parameters can be set up in addition to the factory default parameters Ra, Rq, Ry, and Rz. After measurement, press the [PARAMETER] key repeatedly until the desired one is displayed on the LCD.
GO/NG judgment
19 Surface Roughness
Parameters...
Compatible with
ISO / DIN / ANSI / JIS
SJ-201P Specifications
Order No. 178-923A Type inch (mm) Drive Unit
Drive speed
Measuring: .01"/s (0.25mm/s), .02"/s ( 0.5mm/s), Returning: .03"/s (0.8mm/s)
Evaluation length*
1
.49" (12.5mm)
Mass
.42 lbs. (190g)
Detector provided 178-390
Detecting method
Differential inductance
Measuring range
13780µin (350µm) (-7880µin/-200µm to +5900µin/+150µm)
Material of stylus
Diamond
Radius of skid curvature
1.57" (40mm)
Mass
.04 lbs. (18g)
Stylus tip radius
200µin (5µm)
Measuring force
4mN
Display Unit
Assessed profile
Primary profile (P), Roughness profile (R), DIN4776 profile
Roughness parameter
Ra, Ry, Rz, Rq, S, Sm, Pc, R3z, mr, Rt, Rp, Rk, Rpk, Rvk,
Mr1, Mr2, A1, A2, Vo (can be customized)
Roughness standard
JIS, DIN, ISO, ANSI
Sampling length (L)
.01", .03", .1" (0.25mm, 0.8mm, 2.5mm)
Number of sampling spans
x1, x3, x5, xL*
1
Digital filter
2CR-75% (without phase compensation), PC-75%, PC50% (Gaussian)
Cut-off lc
.01", .03", .1" (0.25mm, 0.8mm, 2.5mm)
Length ls
100µin, 320µin (2.5µm, 8µm)
Resolution/range
Auto/depending on the measurement range
16.4µin/14000µin (0.4µm/350µm)
4.1µin/4000µin (0.1µm/100µm)
2.0µin/2000µin (0.05µm/50µm) .5µin/400µin (0.01µm/10µm)
Displaying range
Ra, Rq
.4µin - 4000µin (0.01µm - 100µm)
Rz, Ry, Rp, Rt,
.8µin - 13780µin
R3z,Rk, Rpk, Rvk
(0.02µm - 350µm)
Pc
6.35 - 12700/inch (2.5 - 5000/cm)
mr
1 - 100%
Sm, S
80µin - .16" (2 - 4000µm)
Mr1, Mr2
0 - 100%
A1, A2
0 - 15000
Vo
0.000 - 10.00(mm3/cm2)
GO/NO-GO judgment
Upper and lower limit values can be specified.
Power supply
Via AC adapter/built-in rechargeable battery
Rechargeable battery
Charging time: 12 hours (for 500 measurements)
Auto-sleep (turning off)
After 30 seconds without operation
Data output
Via RS-232C interface unit, SPC output, PC output, Printer output
Mass
.64 lbs. (290g)
*1 Evaluation length can be specified arbitrarily in the range from .01" (0.3mm) to .49" (12.5mm).
Standard Accessories
12BAA303 Connecting cable (1m) 178-602
Roughness specimen (inch/mm)* *Either of them supplied.
353134 Calibration stand 538612 Phillips screwdriver 12BAA304 Carrying case 99MBB079A
User's manual (for SJ-201P)
99MBB081A
One-sheet manual
526688 AC adapter
Optional Accessories
178-391 Detector for soft materials
(Stylus tip radius: 10µm)
178-392 Small hole detector (ø4.5mm) 178-393 Small hole detector (ø2.8mm) 178-394 Deep groove detector 178-395 Detector for low pressure type
(Stylus tip radius: 2µm, Measuring force:
0.75mN)
936937 SPC cable (1m) 965014 SPC cable (2m) 12AAA208 RS-232C connecting cable 12AAA216 Support foot set (pair) 12AAA217 Nosepiece for flat surface 12AAA218 Nosepiece for cylindrical sur-
face
12AAA219 Vertical positioning adapter 12AAA220 Magnetic stand adapter
(3/8" DIA. stem)
12AAA221 Magnetic stand adapter
(Ø8mm stem)
12AAA222 Height gage adapter (mm) 12AAA233 Height gage adapter (inch) 12AAA210 Extension rod (50mm) 178-033 Setting attachment:V type 178-034 Setting attachment: Slider type 178-035 Setting attachment: Inside
diameter type
178-241-2A Display unit for SJ-301
Roughness specimen
© 2004 Mitutoyo America Corporation, Aurora IL We reserve the right to change specifications and prices without notice. 1004-08 • Printed in USA • October 2004
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