Atec 3200, SeriesIII User Manual

ElectroForce® 3200 Series III
ElectroForce® 3200 Series III
Test Instrument
Test Instrument
Bose® test instruments incorporate proprietary linear motion technologies and WinTest® controls to provide a revolutionary approach to dynamic mechanical testing. The Bose 3200 Series III family of tests instruments offers new and improved features, providing unparalleled performance and versatility for challenging applications requiring low amplitude testing accuracy.
Innovation in the Material Testing Industry
The Bose High Accuracy Displacement Sensor is the
first use in the material testing industry of a new technology that provides displacement resolution of a nanometer and accuracies in the range of microns.
Applications
Low amplitude testing accuracy is a growing need for research and product development applications such as:
Biomaterials
Medical devices and components
Compliant biological tissues
Small components
Microelectronics
Polymers and elastomers
Films, foils and fibers
Foods and fluids (rheology)
Accuracy – Exceeds ASTM E-2309’s toughest standard, Class A
Resolution – Unparalleled 1 nm resolution Noise – Over 10x improvements in noise Responsiveness – Reduced signal latency
results in significantly improved controls responsiveness Absolute displacement measurement – High resolution and absolute measurement with a single sensor
ElectroForce® 3200 Series III Axial Configuration
Test Types
e design of new materials and products requires a thorough assessment of material properties and complete performance evaluation within the intended end-use service environment. A variety of basic and advanced testing techniques are available in the 3200 to meet this need.
Tension/Compression
Bending
Stress Relaxation
Torsion
Creep
Shear
Pulsatile
Important Features and Benefits
WHAT’S NEW
Proprietary linear motor operates without friction, an important
feature for high resolution, low-force testing
Efficient, direct electromagnetic conversion to force, resulting in
greater acceleration, high frequencies and high velocities
Intuitive software design to simplify test setup and a flexible
hardware platform for changing test needs
Powered from a standard electrical outlet, requiring no additional
infrastructure, air conditioning or water cooling
Air-cooled, clean-room compatible and whisper-quiet operation in
compact, space-saving packages
Energy efficient and environmentally friendly by using pollution-free
and non-toxic technologies
Lifetime Customer Support with free Technical Support and
satisfaction guaranteed.
Series III Features
Ease of Use – Electronic lift mechanism,
lever-action crosshead locks and new amplifier with status/diagnostic read-out
Accuracy – Compensation of acceleration induced force errors
Performance – Increased testing frequency for fatigue (300Hz) and DMA (200Hz)
Laboratory awareness – Highly visible test status indicator lights
Engineered Materials
Bose® ElectroForce® test instruments perform a broad range of materials testing tasks. These requirements range from simple static tests used to acquire tensile, compressive or bending data, to more complex fatigue and fracture mechanics testing applications often found in the following industries and application areas;
Electronics and Microelectronics
Smart Materials
Automotive
Aerospace
Universities and National Labs
Polymers, Plastics, and Composites
Tire and Rubber
ElectroForce testing systems provide a multi-purpose, high performance, clean and reliable product platform that’s well-suited for use in research activities where mechanical testing is required.
Optional Bose DMA software provides the capability for a Bose ElectroForce materials testing system to do double duty as a DMA/DMTA instrument with much higher force and displacement capability than what traditional DMA instruments offer, allowing larger specimens to be tested for DMA properties.
3200 Series III DMA System with Hot/Cold Chamber
DMA of Elastomers
Electronics Fatigue
Flex Fatigue
Testing of Tire Cord
Thin Film or Filament
Biologics
The majority of the biomaterials testing applications of our customers have some unique feature. It may be the type of loading that needs to be applied, the measurements taken, the test setup in the software, the fixtures required for sample attachment, or the environmental conditions provided during the test. These challenges coupled with the Bose team’s application expertise have led to the design and development of a wide breadth of biomedical materials testing solutions.
Examples include:
Bone and Cartilage
Tendon and Ligament
Spine
Dental
Blood Vessels and Heart Valves
Pericardium and Heart Muscle
Hydrogels and Scaffolds
Skin and other Native Tissues and Organs
Tissue-engineered Construct Stimulation and Characterization
Ophthalmic Characterization
Whether your test specifications require replication of physiological or pathological conditions or other regulatory inputs, Bose strives to offer complete materials testing solutions either through our large selection of existing capabilities or through the development of customized products and services.
3200 with BioDynamic® Option
3 Point Bend of Bone Heated Saline
Orally Disintegrating
Tablet
Environment
Medical Devices
Bose® ElectroForce® multi-specimen fatigue testing systems can be used for high cycle fatigue life characterization of coronary and vascular device structures, and evaluation of device materials for s/n curve development. In addition, the test systems can provide controlled loading for small soft structures and devices such as:
Septal Occluders
Stents and Grafts
Nitinol Structures
Aneurysm Clips
Percutaneous Heart Valves
Annuloplasty devices
Vena cava filters and structures
Bose has configured a multi-specimen test system utilizing the versatility of the ElectroForce 3200 test instrument. These uniaxial dynamic systems, configured with multi-specimen fixtures, employ dynamic linear motors that achieve high frequency load or displacement control to simulate stress levels of specific materials or specific geometries or design areas of the medical devices.
Electronically Cooled
Tissue Grips
Dental Implants
Small Joint Implants
Sutures
Contact Lenses
Biosensors
BioDynamic
Environment
3200 with MSF Option
ElectroForce® 3200 Series III Test Instrument Configurations
This table-top test instrument is readily adaptable for a variety of testing applications.
3220 Base System
Force Capacity
Peak/max sine : ± 225 N
Static or RMS: ± 160 N
(continuous)
Facility Information
Height=105 cm, Width=57.9 cm, Depth=51.8 cm. MSF option adds 7.6 cm to the frame height. Weight=98 kg. 3230 adds 7 kg to the base system. Torsion and ES option adds 6 kg to the base. MSF option adds 31 kg to base (including water filled bath)
*Specifications are subject to change
Frequency
0.00001 - 300 Hz
DMA max: 200 Hz
Displacement
+/- 6.5 mm
Motor Velocity
Static to 3.2 m/s
Min Ramp Rate
0.0065 micron/s
Test Space Size Vertical = 0 - 43.1 cm Horizontal = 35.5 cm
3230 Base System
Force Capacity
Peak/max sine : ± 450 N
Static or RMS: ± 320 N
(continuous)
Frequency
0.00001 - 300 Hz
DMA max: 200 Hz
Displacement
+/- 6.5 mm
Motor Velocity
Static to 3.2 m/s
Min Ramp Rate
0.0065 micron/s
Test Space Size Vertical = 0 - 43.1 cm Horizontal = 35.5 cm
Torsion Option
Torque Capacity
Peak/max sine : ± 5.6 N-m
Frequency
0.00001 - 100 Hz DMA: NA Rotation
+/- 10 revolutions
Motor Velocity
Static to 6000 deg/s
Min Ramp Rate
0.0036 deg/s
Test Space Size Vertical = 0 - 34.7 cm Horizontal = 35.5 cm
Extended Stroke (ES) Option
Force Capacity
Equals base system
Frequency
0.00001 - 5 Hz
DMA max: 80 Hz
Displacement
150 mm
Motor Velocity
Static to 60 mm/s
Min Ramp Rate
0.0065 micron/s Test Space Size
Vertical = 0 - 31 cm
Horizontal = 35.5 cm
BioDynamic® Option
Force Capacity
Peak/max sine : ± 200 N
Frequency
0.00001 - 20 Hz
DMA max: 10 Hz
PULSATILE LOADING
Pulse Volume
8.8 mL/pulse
Pressure
0-500 mmHg
Mean Flow
17 - 1760 mL/min
Software and Accessory Options
Bose carries an extensive line of test equipment accessories. ElectroForce® test instruments can be integrated with a variety of specimen fixtures, measurement transducers, environmental chambers, saline baths and optional software. Contact the ElectroForce Systems Group for test frame options and accessory packages to meet your specific testing needs.
Grips/platens
Tension/Torsion Grips Wedge Grips DMA Grips Tissue Grips - Thermal-Electrically Cooled BioDynamic® Tensile Grips Compression Platens
Sensors
Force/Torque Displacement/Rotation Strain Pressure Chemical Acceleration Compensation
BioDynamic Compression Platens
Software Options
Advanced Security Suite Dynamic Mechanical Analysis Dynamic Link Libraries Advanced Function Generation
Digital Video Extensometer
Fixtures and Chambers
3 and 4 Point Bend Multispecimen Fixture Saline Baths BioDynamic Chamber Hot/Cold Chambers
Lifetime Customer Support
We’re committed to your testing success, and Bose has taken this commitment to a new level by offering free technical phone and E-mail support so you can keep your testing program moving forward. Timely and effective technical support can be critical to reach your testing goals. When you need help, we want to to to make it easy to get answers.
Commitment to on-time instrument delivery
Timely installation provided by our qualified field engineer team
orough training during installation to assure your testing productivity
Ongoing live web training classes for new users without charge
3200 Series III System
with Torsion Option and
Saline Bath
Bose Corporation – ElectroForce Systems Group 10250 Valley View Road, Suite 113, Eden Prairie, Minnesota 55344 USA Email: electroforce@bose.com – Website: www.bose-electroforce.com Phone: 952-278-3070 – Fax: 952-278-3071
©2013 Bose Corporation. Patent rights issued and/or pending in the United States and other countries. Bose, the Bose logo, ElectroForce and WinTest are registered trademarks of Bose Corporation. 091013
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