Atec H1KS User Manual

Bulletin 140-D
Benchtop Materials
Testing Machines
Single Column Models
2
Fig 2. S Series control panel
The single column materials testing machines have frame capacities of 1 kN or 5 kN (200 lbf or 1,000 lbf) and include two model types — the S series and the T series. These machines are designed to test a wide range of materials, including, but not limited to: plastics, films, paper, packaging materials, filter material, adhesives, foils, food, toys, medical devices and components, in tension, compression, flexure, shear, and peel.
S Series
Using a combination of quality engi­neering and advanced technology, Tinius Olsen has produced a series of machines that are accurate and simple to use. All S series machines feature an easy-to-read backlit liquid crystal display that can be switched between a numerical and graphical
Fig 5. Model H5kT ready to perform a flexural test
display. All data shown on this display is obtained in real time, with the autoranging graphical display showing the test curve of the specimen under test. The control unit features dedicated keys for moving the crosshead up, down, stop, performing the test, as well as keys for load and extension tare and crosshead return. The control panel also features an alphanumeric keypad to allow the input of test conditions, test data and the formatting of the test report. The control unit can retain up to five separate test routines for easy and rapid recall. While powerful as stand-alone units, these machines can be enhanced by direct connection of a printer through which comprehensive test reports and high resolution graphs can be quickly obtained.
The S Series of testers are also designed for users all over the world — an optional language module can be plugged into the control panel and all data on the backlit LCD will be shown in the selected language: (for example English, etc.).
T Series
Building on the quality and technology of the popular and successful S series, Tinius Olsen has developed the T series of machines. The T series models have similar specifications, without the S series control panel. Instead, the T series machines communicate directly with a standard PC or network running one of our Windows based data analysis software packages, via high speed RS232 in both ASCII and super high speed binary modes.
Common Features
The S and T series use rapid change Z beam load cells that allow for simple and quick “sizing” of the machine to an appropriate capacity for the test. These load cells have an accuracy of +/- 0.5% of the applied load value, from 2% to 100% of the load cell capacity. The S and T series have a huge assortment of specimen grips and fixtures allowing the selection of an ideal configuration for your application.
Fig 1. Model H5kS shown with HW10 grips
Fig 3. Model H1kS testing paper printing QA/QC test report direct from the machine using a regular printer
Fig 4.
Model H1kT testing a stuffed toy
3
Key Features
• PC control via high speed
• RS232 using ASCII mode and super high speed binary mode
• Machines are proof loaded to 200% of capacity
• Force accuracy of 0.5% of applied load across the load cell display range
• Built-in intelligent active force and displacement alarm system
• 32 bit precision motor controller
• Displacement resolution of 0.0001 mm (T series in binary mode)
• Speed resolution of 0.001 mm/min
• 150% mechanical overload capacity on each load cell
• 20% digital load tare while maintaining full load cell capacity
• Automatic motor drive alarms that monitor over/under voltage, current and temperature
Specifications:
Load measurement accuracy: +/- 0.5% of applied load from 2% to 100%
capacity; extended range down to 1% capacity with accuracy of 1% of applied load Position measurement accuracy: +/- 0.01% of reading or 0.001 mm, whichever is greater
Speed accuracy: +/- 0.005% of set speed Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C) Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C) Humidity range: 10% to 90% non-condensing, wet bulb method Power: standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power
must be free of spikes and surges exceeding 10% of the nominal voltage
Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN
10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen recommends that systems are verified at installation
in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the require-
ments of the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. These models conform
to all relevant European CE
Health and Safety Directives EN
50081-1, 580081-1, 73/23/EEC,
EN 61010-1 4. Specifications
are subject to change without
notice
Fig 9. A model H5kT and a model H5kS being used to determine the bonding strength of adhesive tape
Fig 6. Testing of rigid plastics and use of Model 100R multi gauge length extensometer
Fig 7. Model
H5kT being
used to
determine
the flexural
strength of
a printed
circuit board
Fig 8. Model H1kS
being used to find the tensile strength of a baby’s pacifier
Technical Specifications
lbf 200 1000 kN 1 5 kg 100 500
in 6 8 mm 150 200
in 17.5 30 mm 445 750
in/min
mm/min
in/min 0.00004 to 40 0.00004 to 40 mm/min 0.001 to 1000 0.001 to 1000
in/min 0.00004 to 40 0.00004 to 60 mm/min 0.001 to 1000 0.001 to 1500
in 32 x 14 x 14 45 x 19 x 18 mm
820 x 360 x 360 1140 x 490 x 450
lb 55 110 kg 25 50
MAXIMUM SAMPLE DIAMETER
LOAD CELLS
MAXIMUM CROSSHEAD TRAVEL (EXCLUDING GRIPS)
TESTING SPEED RANGE
JOG SPEED
RETURN SPEED
DIMENSIONS H x W x D
CAPACITY
MODEL H1k H5k
WEIGHT
Rapid change, Z beam load cells
with digital encoding for
automatic recognition and
scaling available — 1kN, 500N,
250N, 100N, 50N, 10N, 5N
Rapid change, Z beam load cells
with digital encoding for automatic
recognition and scaling available
— 5kN, 2.5kN, 1kN, 500N, 250N,
100N, 50N, 10N, 5N
Measurement direct from ballscrew
— fully auto scaling of single
measurement range
Measurement direct from ballscrew
— fully auto scaling of single
measurement range
0.001 to 1000 up to 500N
0.001 to 500 up to 1kN
0.00004 to 60 up to 200 lbf,
0.00004 to 20 up to 1000 lbf
0.001 to 1500 up to 1kN
0.001 to 500 up to 5kN
0.00004 to 40 up to 100 lbf,
0.00004 to 20 up to 200 lbf
4
COMMON APPLICATIONS
Fig 10. Testing the ripeness of apples using a set of Magnus Taylor probes
Fig 17. Checking the peeling strength of the outer layer of rubber hose, using a combination of standard and custom grips
Fig 12. Testing the strength of fishing line using single bollard grips, HT33
Fig 14. Testing the extraction force of a bullet from its cartridge using custom pneumatic grips
Fig 16. Testing the compressive resistance of a polymer cement mixer
Fig 20. Testing the puncture and bursting strength of packaging material
Fig 15. Testing the crushing strength of pills
Fig 11. Testing the strength of coffee packaging using the quick release vise grips, HT55
Fig 18. Testing the strength of plastic building blocks with a custom attachment
Fig 19. Testing the adhesive peeling forces of foil packaging
Fig 21. Determining the force to remove the lid from a plastic package
Fig 13. Testing the tensile and peeling forces of breakfast bar packaging
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Fig 24. A 3 point bend test being performed with model HF72 flexural jig on plastic sample
Fig 22. Testing strength of crimped connections using HT20 grips
Fig 30. Testing the puncture resistance of work gloves
Fig 31. Testing the extraction forces of new material for wine bottle corks
Fig 29. Tinius Olsen high travel extensometer, model 100RC
Fig 32. Tear test on rubber specimens
Fig 28. Testing webbing material
using S453 grips
Fig 26. Model H10kS shown with an environmental chamber for testing at elevated or reduced temperatures; note the use of a laser extensometer that can be used with the chamber to determine the elongation of the sample
Fig 27. Compression test on crash helmet
Fig 23. Dumbbell sample of sheet metal being tested with HW21 grips
Fig 25. Reinforced plastic dumbbell samples
Dual Column Models
6
The dual column materials testing machines have frame capacities of 10kN, 25kN and 50kN (2000 lbf, 5000 lbf and 10,000 lbf) and include two model types — the S series and the T series. These machines are designed to test a wide range of materials, including, but not limited to: rigid plastics, films, paper, packaging materials, filter material, thin sheet metal, adhesives, foils, food, toys, medical devices and components, in compression, flexure, shear, and peel.
S Series
Using a combination of quality engi­neering and advanced technology, Tinius Olsen has produced a series of machines that are accurate and simple to use. All S Series machines feature an easy-to-read backlit liquid crystal display that can be switched
between a numerical and graphical display. All data shown on this display is obtained in real time, with the autoranging graphical display showing the
test curve of the specimen under test. The control unit features dedicated keys for moving the crosshead up, down, stop, performing the test, as well as keys for load and extension tare and crosshead return. The control panel also features an alphanumeric keypad to allow input of test condi­tions, test data and the formatting of the test report. The control unit can retain up to five separate test routines for easy and rapid recall. While powerful as stand-alone units, these machines can be enhanced by direct connection of a printer through which comprehensive test reports and high resolution graphs can be quickly obtained.
The S Series of testers are also designed for users all over the world — an optional language module can be plugged into the control panel and all data on the backlit LCD will be shown in the selected language (for example English, etc.).
T Series
Building on the quality and technology of the popular and successful S series, Tinius Olsen has developed the new T series of machines. The T series models have similar specifications without the S series control panel. Instead, the T series machines communicate directly with a standard PC or network running one of our
Windows based data analysis software packages, via a high speed RS232 in both ASCII and super high speed binary modes.
Common Features
The S and T series use rapid change Z beam load cells that allow for simple and quick “sizing” of the machine to an appropriate capacity for the test. These load cells have an accuracy of +/- 0.5% of the applied load value, from 2% to 100% of the load cell capacity.
The S and T series have a huge assortment of different grips and fixtures available allowing the selection of an ideal configuration for your application.
Fig 33. Model H10kS using split bollard grips to test PP and PE packing tapes
Fig 34. Model H50kS with model HT43 bollard grips testing seatbelt webbing
Fig 35. Model H10kT being used with HT29 grips to test thin rope
Fig 37. Model H50kT with HT21 grips
Fig 36. Model H25kT using model HT40 grips to test high strength flexible sheet materials
7
Key Features
• PC control via high speed RS232 using ASCII and super high speed binary modes
• Force accuracy of 0.5% of applied load across the load cell display range
• 32 bit precision motor controller
• Displacement resolution of 0.0001 mm (T series in binary mode)
• Speed resolution of 0.001 mm/min
• 150% mechanical overload on load cells
• 20% digital load tare while maintaining full load cell capacity
• Automatic motor alarms monitor over/ under voltage, current and temperature
• Built-in intelligent active force and displacement alarm system
Fig 39. Testing the tensile strength of the seam on a shaving foam canister
Fig 38. Machine being used to determine the strength of a flexible geo material
Specifications:
Load measurement accuracy: +/- 0.5% of indicated load from 2% to 100% capacity; extended range down to 1%
capacity with accuracy of 1% of indicated load
Position measurement accuracy: +/- 0.01% of reading or 0.001 mm, whichever is greater Speed accuracy: +/- 0.005% of set speed Operating temperature range: 32 to 100 degrees F (0 to 38 degrees C) Storage temperature range: 14 to 115 degrees F (-10 to 45 degrees C) Humidity range: 10% to 90% non-condensing, wet bulb method Power: standard optional voltages 220/240VAC, 50-60 Hz, 2000W; power must be free of spikes and surges exceeding
10% of the nominal voltage
Technical Specifications
Notes: 1. Load weighing system meets or exceeds the requirements of the following standards: ASTM E4, EN 10002-2, BS 1610, DIN 51221, ISO 7500-1. Tinius Olsen
recommends that systems are verified at installation in accordance with ASTM E4 and ISO 75001. 2. Strain measurement system meets or exceeds the requirements of
the following standards: ASTM E83, EN 10002-4, BS 3846 and ISO 9513. 3. These models conform to all relevant European CE Health and Safety Directives EN 50081-1,
580081-1, 73/23/EEC, EN 61010-1 4. Specifications are subject to change without notice.
lbf 2000 5000 10,000 kN 10 25 50 kg 1000 2500 5000
in 16 16 16 mm 405 405 405
in 43 43 43 mm 1100 1100 1100
in/min 0.00004 to 40 0.00004 to 40 0.00004 to 20 mm/min 0.001 to 1000 0.001 to 1000 0.001 to 500
lbf 1000 2000 5000 kN 5 10 25
in/min 20 20 10 mm/min 500 500 250
in/min 0.00004 to 40 0.00004 to 40 0.00004 to 20 mm/min 0.001 to 1000 0.001 to 1000 0.001 to 500
in/min 0.00004 to 40 0.00004 to 40 0.00004 to 20 mm/min 0.001 to 750 0.001 to 1000 0.001 to 500
in 63 x 26 x 18 63 x 26 x 18 64 x 29 x 20 mm 1600 x 650 x 450 1600 x 650 x 450 1613 x 720 x 500
lb 255 265 310 kg 115 120 140
CLEARANCE BETWEEN COLUMNS
LOAD CELLS
MAXIMUM CROSSHEAD TRAVEL
TESTING SPEED RANGE
CAPACITY AT MAXIMUM SPEED
MAXIMUM SPEED AT CAPACITY
JOG SPEED
RETURN SPEED
DIMENSIONS H xW xD
CAPACITY
MODEL H10K H25K H50K
WEIGHT
Measurement direct from ballscrew – fully auto scaling of single measurement range
Rapid change, low profile Z type load cells
with digital encoding for automatic recognition
and scaling available – 10kN, 5kN, 2.5kN,
1kN, 500N, 250N, 100N, 50N, 10N, 5N
Rapid change, low profile Z type load cells
with digital encoding for automatic recognition
and scaling available – 25kN, 10kN, 5kN,
2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N
Rapid change, low profile Z type load cells
with digital encoding for automatic recognition
and scaling available – 50kN, 25kN, 10kN, 5kN,
2.5kN, 1kN, 500N, 250N, 100N, 50N, 10N, 5N
Measurement direct from ballscrew – fully auto scaling of single measurement range
Measurement direct from ballscrew – fully
auto scaling of single measurement range
© 2010, Tinius Olsen 1/10 Printed in U.S.A.
Tinius Olsen has built upon its long history of providing solutions to an enormous variety of testing problems to develop Horizon, a comprehensive software program that makes testing
simple, precise, and efficient.
Whether the test sample is
metal, paper, composite,
polymer, rubber, textile,
or a micro component,
Tinius Olsen’s Horizon
software goes far beyond
data collection and presentation. It will help you automate your operations, from R&D to the charting and analysis of QC testing. Horizon provides a libraryof standard, specific, and appli­cation-focused test routines that have been developed in close cooperation with our customers around the world and to the standards they are using.
Among the many valuable features offered by Horizon are: a test routine library; simultaneous multiple machine control; test, output, method, and result editors; and multilayered security. This software is designed for data acquisition, data analysis, and closed loop control of nearly all Tinius Olsen testing machines.
Horizon also includes the following:
• Generation of user
customized reports
• Standard SPC programs
for X-bar, R, and frequency distributions/histograms
• Ability to recall, replot
and rescale test curves
• Recall of data that spans
different test modules
• User-configurable
machine parameter and control settings
• Multilingual capabilities
Horizon is rich with capabilities that improve productivity and enable you to build, access, and use a modern, powerful materials testing database. It employs the latest Windows environments to create an intuitive user experience. Built-in tutorials, on-line help, and help desk access provide additional user support.
Contact Your Local Representative:
1065 Easton Road Horsham, PA 19044 USA (215) 675-7100 Fax (215) 441-0899 www.TiniusOlsen.com info@TiniusOlsen.com
6 Perrywood Business Park Honeycrock Lane, Salfords Redhill, Surrey RH1 5DZ England +44 1737 765001 Fax +44 1737 764768
Software
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