Astra HD 9 Service Manual

4 (1)
Astra HD 9 Service Manual

EURO

chassis 6x6

66.38 / 66.42 / 66.44 / 66.48 / 66.54

 

 

 

 

 

 

 

236

 

 

 

300

 

3391

 

3474

29.8°

 

 

 

18,3°

H

 

 

 

 

417

 

 

353

305

1525

X

1450

S

 

 

 

 

 

2061

 

 

K1

 

 

 

 

 

ON REQUEST

RHD VERSION (opt. code 962)

LONG CAB VERSION (opt. code 200; opt. code 272)

wheelbase > 3800 mm

DIMENSIONS (mm) short cab (Tyres 13R22,5 156/150G)

 

 

 

 

H

 

TURNING

 

 

 

 

 

X

K1

M max (*)

S

 

 

 

DIAMETER

 

 

 

 

unloaded

 

loaded

(wall to wall)

3500

7675

5350

1200

 

 

 

17400

3800

7975

5650

1200

1252

 

1189

18300

4100

8275

5950

1200/1500/1900

 

19300

 

 

 

4500

8675

6350

1200/1900/2500

 

 

 

20600

(*) M max.: indicative value to be confirmed by bodybuilder.

WEIGHT (kg)

X

Distribution net weight (*)

 

 

Max. technical weight

 

 

 

 

 

 

 

 

 

1st axle

2nd+3rd axle

Net

 

1st axle

2nd+3rd axle

Gross Vehicle weight

Gross

 

 

 

weight

 

 

3500

5365

4938

10303

 

8000

 

 

 

 

 

 

 

 

 

 

 

3800

5409

4929

10338

 

 

40000

 

 

8500(1)

32000

104000

4100

5447

4919

10366

9000(2)

(2)

 

 

 

 

 

 

 

10000(3)

 

 

 

4500

5503

4921

10424

 

 

 

 

 

 

 

 

 

(*)Weight including oil, fuel, spare wheel, driver Kg.75

(1)With tyres 1st axle 385/65R22,5160J or 365/85R20166G. Other tyres available, subject to the Astra technical office appro

(2)HD9 66.48 and HD9 66.54 only at max speed 50 km/h. Michelin/Pirelli tyres. Higher speeds are allowed with load reductions subject to the Astra Technical office approval.

(3)10,000 kg optional: see description on the following pages 10 t.

Technical data and general specifications - validity to be checked according to each individual country.

Chassis 6x6

ENGLISH

ENGINES

CURSOR 13 turbo intercooler euro 3 diesel injection/cycle with electronic unit injection pumps. Single block head, four valves per cylinder, light alloy pistons. Total displacement: 12.882 cm3. Bore for stroke: 135 x 150 mm. 6 in-line cylinders. Water cooling. Viscostatic cooling fan. Dry air filter with safety cartridge. Vertical muffler

 

66.38

66.42

 

66.44

66.48

66.54*

Model

IVECO F3B

IVECO F3B

 

IVECO F3B

IVECO F3B

IVECO F3B

Max. power (EEC)

280 kW ( 380 HP)

309 kW (420 HP)

 

324 kW (440 HP)

353 kW (480 HP)

397 kW (540 HP)

Corresponding rpm

 

1.900

1.900

 

 

Max. torque (EEC)

1.800 Nm (183 kgm)

1.900 Nm (194 kgm)

 

2.100 Nm (214 kgm)

2.200 Nm (224 kgm)

2.350 Nm (240 kgm)

 

 

 

 

 

 

 

Corresponding rpm

 

1.000-1.440

 

1.000-1.690

Turbine

WG Waste Gate

 

VGT variable geometry

 

 

 

 

 

 

 

 

 

 

*Requires additional engine radiator, for extremely hot climate (>42°C).

GEARBOX

Manual ZF Ecosplit 4 technology gearbox with servoshift, 16 synchronised forward speeds + 2 reverse:

ZF16S2220TO: HD9 66.38/HD9 66.42 / HD9 66.44

ZF16S2520TO: HD9 66.48/HD9 66.54

On request:

ZF16S2320TD: HD9 66.38/HD9 66.42/ HD9 66.44/ HD9 66.48

ZF ASTRONIC 16AS2601OD: HD9 66.44/ HD9 66.48/ HD9 66.54

ALLISON HD4700: HD9 66.44/ HD9 66.48/ HD9 66.54 (wheelbase>4100mm)

Speed [kph] calculated at maximum power rpm

Gears

 

 

 

 

 

 

 

1

 

2

3

4

5

 

6

7

8

9

10

11

12

13

14

15

16

RM

RM

 

 

 

 

Gear ratios

 

16.41

13.80

11.28

9.49

7.76

 

6.53

5.43

4.57

3.59

3.02

2.47

2.08

1.70

1.43

1.19

1.00 15.36

12.92

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

axleRearratio transferwith 1:1.0

 

3.793

 

7.5

 

8.9

10.9

13.0

15.8

 

18.9

22.5

27.0

34.1

40.7

49.5

59.2

72.0*

85.9*

103*

122.7*

8.0

9.5

 

 

16S2520TOZF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.588

 

4.3

 

5.1

6.3

7.5

9.1

 

10.9

13.0

15.5

19.6

23.4 28.5 34.1

41.5

49.4

59.3 70.6*

4.6

5.5

 

 

 

 

 

 

4.229

 

6.7

 

8.0

9.7

11.7

14.2

 

16.9

20.2

24.2

30.6

36.5

44.4

53.1

64.6

77.0*

92.4* 110.0*

7.2

8.6

 

 

 

 

 

 

5.009

 

5.7

 

6.8

8.2

9.8

11.9

 

14.3

17.1

20.4

25.8

30.8

37.5

44.8

54.6

65.0

78.0* 92.9*

6.0

7.2

 

 

 

 

 

 

5.558

 

5.1

 

6.1

7.4

8.9

10.8

 

12.9

15.4

18.4

23.3

27.8

33.8

40.4

49.2

58.6

70.3* 83.7*

5.4

6.5

 

 

 

 

 

 

6.095

 

4.6

 

5.6

6.8

8.1

9.8

 

11.7

14.0

16.8

21.2

25.3

30.8

36.8

44.8

53.4

64.1 76.3*

5.0

5.9

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16.41

13.80

11.28

9.49

7.76

 

6.53

5.43

4.57

3.59

3.02

2.47

2.08

1.70

1.43

1.19

1.00 15.36

12.92

 

 

 

Gear ratios

 

 

 

 

16S2220TOZF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ratioaxleRear 1:1.6transferwith

 

3.793

 

4.7

 

5.6

6.8

8.1

9.9

 

11.8

14.1

16.9

21.3

25.5

31.0

37.0

45.0

53.7

64.4

76.7

5.0

6.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.229

 

4.2

 

5.0

6.1

7.3

8.8

 

10.6

12.6

15.1

19.1

22.8

27.8

33.2

40.4

48.1

57.8

6

8.8 4

5 5.3

 

 

 

 

 

 

5.009

 

3.5

 

4.2

5.1

6.1

7.5

 

8.9

10.7

12.8

16.1

19.3

23.4

28.0

34.1

40.6

48.8

58.0

3.8

4.5

 

 

 

 

 

 

5.558

 

3.2

 

3.8

4.6

5.5

6.7

 

8.0

9.6

11.5

14.6

17.4

21.1

25.3

30.7

36.6

43.9

52.3

3.4

4.1

 

 

 

 

 

 

6.095

 

2.9

 

3.5

4.2

5.1

6.1

 

7.3

8.8

10.5

13.3

15.8

19.3

23.0

28.0

33.4

40.1

47.7

3.1

3.7

 

 

 

 

 

 

6.588

 

2.7

 

3.2

3.9

4.7

5.7

 

6.8

8.1

9.7

12.3

14.7

17.8

21.3

25.9

30.9

37.1

44.1

2.9

3.4

 

(*) Max speed 90 km/h. Other speeds available, subject to the Astra technical office approval.

 

 

 

 

 

 

 

 

 

 

 

P.T.O.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On request:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gearbox

 

ZF16S2220TO ZF16S2520TO

Max. torque

 

 

 

 

 

Application

 

 

 

 

 

 

 

 

 

P.T.O.

 

 

 

 

Ratio

 

 

 

Nm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZF NH/1b

 

 

0,91/1,09:1

 

 

1000

 

 

For tipping unit pumps, pumps for cranes, ecc..

 

 

 

 

 

 

 

 

 

 

ZF NH/1c

 

 

0,91/1,09:1

 

 

1000

 

 

For tipping unit pumps, unit pumps for concrete, pumps for cranes, ecc..

 

 

 

 

 

 

 

ZF NH/4c

 

 

1,17/1,40:1

 

 

430

 

 

For tipping unit pumps, ecc..

 

 

 

 

 

 

 

 

 

 

ZFN221/10bpl+N353/1c

1,75/2,09:1+0,91/1,09:1

 

560+600

 

double PTO for concrete pumps

 

 

 

 

 

 

 

 

 

ZF NMV 221 Power take-off (ratio 1,55:1) max available torque 1300 Nm for concrete pumps (only for 380, 420 and 440 HP and wheelbase >3800mm).

ZF NMV 221 Power take-off (ratio 0,98:1) max available torque 2000 Nm for concrete pumps (only for 380, 420 and 440 HP and wheelbase >3800mm). Power take off at flywheel (ratio 1,29:1) max available torque 900 Nm for concrete mixers (only for 380, 420 and 440 HP and wheelbase >3800mm). PTO Chelsea for Allison gearbox HD4700.

Technical data and general specifications - validity to be checked according to each individual country.

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