Ariens 912 User Manual

Page 1
A SAFETY MESSAGE A
The product for which you have requested information or replacement parts is not a current product. The replacement models incorporate product designs, safety features,
safety instructions or warnings which repre sent the latest "State Of The Art” develop ments. For your safety and those around you please contact your nearest Ariens/Gravely Dealer for a demonstration of the current product safety provisions and features.
Riding Mower

Owner’s

Manual

Page 2

A Message to Ariens Customers ...

Welcome to the world of Ariens equipment. We are pleased that you have purchased the best equipment availabie. The care you give your Ariens equipment wilt determine the satisfac tion and service life you wili obtain from it. Use this m^nuai, and the engine manuai supplied, as yodr guide. By observing the instructions and suggestions in these manuais, your Ariens equipment wili serve you weii for many years.
Your Ariens dealer will be happy to supply any service or advice which may be required to keep your Ariens equipment operating at peak efficiency. He stocks genuine Ariens parts and lubricants manufactured with the same preci sion and skill as the original equipment. His factory trained staff is kept well Informed on the best methods of servicing Ariens equip ment and is ready and abie to serve you. If engine repair or service is required, they can
be obtained from an Ariens dealer or from an^^ authorized engine manufacturer’s service^ ;
center. If service is required, be prepared to supply the service person with the Modei and Serial Number of the equipment and the engine, as well as a fuli description of the pro­biem encountered.
NOTE: The descriptions and specifications contained in this manuai were in effect at the time the manuai was approved for printing. Ariens company reserves the right to discon tinue models without notice and without incur ring obligation. The equipment described within this manuai may not be identified as either standard or optionai and the various ii­lustrations may not ail be applicable to your particular unit. If you have questions, always check with your Ariens dealer.

Safety Alert Symbol And Notations

The following safety notations are used throughout this manual to call attention to special information or operating procedures. Understand the message in each notation and be alert to unsafe conditions and the possibili ty of personal injury.
NOTE: A NOTE points out general reference in formation regarding proper operation and
maintenance practices. IMPORTANT: An IMPORTANT statement in
dicates specific procedures or information that is required to prevent damage to the machine or its attachments.
This safety alert symbol Is used to at
A
tract your attention! PERSONAL SAFETY IS INVOLVED! When you see this symbol
- BECOME ALERT - HEED ITS MESSAGE.
A
A
A
o
CAUTION: A CAUTION identifies safe operating practices or indicates un safe conditions that could result in personal injury.
WARNING: A WARNING describes a con dition where failure to follow the Instruc tions could result In severe personal In jury.
DANGER: A DANGER designates a con
dition where failure to follow instruc tions or heed warning will most likely
result in serious personal injury or
death.
o
Page 3

Contents

Models
Adjustments. Controls and Features
Dealer Preparation for Operation
Decals ............................................................. 3
Safety Alert Symbol and Notations .... i
Safety Precautions......................................
Storage........................................................... 20
User Service Components
This manual covers the above models. Specific
Modei and Seriai Number of your riding mower are on a labei on frame located near engine.
Record numbers below and use them whenever parts or service are required.
..............
.............................. 18-19
........... ........................
...........
...........................
6
4-5
1-2
20

Safety Precautions

Training

Model 912010 (FM26) - 6 H.P. Tecumseh Recoii w/26” Mower Seriai No. 000101 and up
Model 912011 (FM26e) • 6 H.P.
Tecumseh Electric w/26” Mower Serial No. 000101 and up.
Model Number - Riding Mower Serial Number - Riding Mower.
Serial Number - Engine
______

Preparation

Read and understand this Owner’s Manual and engine instructions before operating this unit. Be thoroughly familiar with controls and pro per use of equipment. Know how to stop unit and disengage controls quickly in an emergen cy.
Understand and follow each Danger, Warning,
Caution and instruction decal installed on
equipment.
Use only attachments or accessories designed
for your unit. See your Ariens Dealer for a com
plete list of recommended attachments or ac
cessories.
Keep the area of operation clear of all persons,
particularly children and pets.
NEVER allow children to operate equipment. DO NOT allow adults to operate unit without proper instructions.
DO NOT carry passengers.
©Ariens Company 1987
Thoroughly inspect and clear work area of ob jects which might be picked up and thrown.
Remove all stones, sticks, wires, bones and
other foreign objects. Wear sturdy footwear. DO NOT operate riding
mower barefoot or when wearing open sandals or canvas shoes. DO NOT wear loose clothing that may get caught In rotating parts of unit.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended).
Gasoline is highly flammable and Its vapors are explosive. Handle with care. Use an approv ed (RED) gasoline container.
NEVER allow smoking materials, sparks or
flame (match, pilot light, etc.) near riding mower or gasoline container.
Check fuel supply before starting engine. DO
NOT fill gasoline tank indoors, when engine is
running, or while engine is still hot. Allow engine to cool several minutes before remov
ing fuel cap. Wipe off any spilled gasoline and
allow all vapors to dissipate before starting engine.
Part Number 012318A Printed in U.S.A. 3-87
Page 4

Safety Precautions (Continued)

Operation

Keep equipment in good condition. Keep aii
shieids in piece and safety devices operating
properiy.
Operate unit oniy when there is good visibiiity and light.
Disengage mower clutch (OUT) and make sure
Speed Selector is in neutral (N) position before attempting to start engine.
Open doors if unit is run in garage, exhaust fumes are dangerous. DO NOT run engine in an enclosed area.
Disengage mower clutch when riding mower is being operated in reverse, transported or is not in use.
Look behind and use care when backing.
Someone may have come up behind you.
NEVER direct discharge of material toward bystanders nor allow anyone near equipment while unit is in operation.
Tipping and/or loss of control of unit can be
caused by; operating on slopes, rough terrain, turns, speed changes, slippery surfaces, and bagger load as well as any combination of them.
points. Limit loads to those you can safely control.
Disengage mower clutch, stop engine, remove
key, wait for moving parts to stop before leav
ing operator’s position for any reason such as unclogging discharge chute, when making any
repairs, adjustment, inspections or cleaning
unit.
DO NOT touch equipment parts which might be hot from operation. Before attempting to maintain, adjust or service allow such p^rts to cool.
If equipment vibrates abnormally, disengage mower clutch, stop engine at once and remove key. Abnormal vibration is a warning of trouble. Repair any damage before restarting unit.
After striking a foreign object, disengage
mower clutch, stop engine and wait for moving
parts to stop before leaving operator’s posi tion. Thoroughly inspect unit for any damage and repair damage before restarting and operating unit.
Take all possible precautions when leaving unit unattended. Disengage mower clutch, " lower attachment, engage parking brake, stop engine and remove key to prevent unauthoriz ed use.

Maintenance and Storage

Be familiar with area of operation. Stay alert for holes, rocks, roots and hidden hazards in area of operation. Keep away from drop-offs.
Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hazards and traffic.
Reduce speed and exercise extreme caution on slopes and in turns to prevent tipping or
loss of control. Be especially cautious when changing direction on slopes and operating on wet or slippery surfaces.
DO NOT Stop or start suddenly when going uphill or downhill. Mow up and down face of steep slopes, NEVER across face. If slope is too steep to back riding mower up; slope is too steep for safe operation.
Use care when pulling loads or using grass
bagger. Use only approved drawbar hitch
DO NOT change engine governor setting or over speed engine.
Keep all nuts, bolts and screws tight and be
sure equipment is in safe working condition. Check all hardware at regular intervals.
To reduce fire hazard and overheating, keep
equipment free of grass, leaves, debris or ex cessive grease.
Worn out mufflers are more than just a noise
nuisance and should be replaced immediately.
Continued use could result in fire or explosion.
NEVER store equipment with gasoline in tank inside a building where fumes may reach an open flame or spark. Allow engine to cool before storing in any enclosure.
Refer to Storage Section of this Owner’s Manual for important instructions if unit is to be stored for extended periods.
Page 5

Decals

CAUTION
Before starting engine be sure machine is in neutral and mower clutch is disengaged.
e
CAUTION
• Road operators manual
• Keep shields In place e Keep people and pets away
1S?r
Release parking brake e Depress clutch pedal e Shift to 1st or 2nd speed e Slowly release clutch e Shift to desired speed
STOP
Depress clutch pedal
Depress Brake pedal
Before leaving operator’s
position:
Shift to neutral
Engage parking brake
Diserraage mower clutch
)p Engine
RemoveT£nrtjO|^^
SERVICING
e Walt for an movement to stop
DIseonnoot tpark plug wire
0
s Before tipping unit, drain
gas tank and remove
battery»lf eleetric
ADANGER
ROTATING BLADE
•Keep hands & feet away.
•Stop engine & remove ignition| key before clearing.
Figure 1: Decal Location
Page 6

Dealer Preparation for Operation

Customer Note: Your Ariens Dealer is expected to complete these preparation steps and review important information, including this manual, with you before or upon delivery of this unit.
The preparation information is included here so that you and your dealer may review it together.
NOTE: All references to “Left”, “Right”, “Front” and “Rear” are given from operator’s position.

Steering Wheel

Lubricate column shaft and place steering wheel onto it; with holes lined up, drive the V4 X 1-3/4” roll pin through holes to secure. (Pin should have equal spacing on both sides of steering wheei base.)
Place washer, wave washer and flanged bushing on column shaft and column shaft in­to steering column. Position bottom end of shaft on steering pinion, line up holes and secure with two 3/16 X 1” roll pins.
Trap washer, wave wa:sherand flanged bushing on top of column by%iving the 3/16 XI” roll pin through hole in column shaft above washer,
Install plug on right hand side of steering column.

Seat

Place seat on seat bracket and install cap screw, lock washer and seat support washer. Connect seat switch wires to connectors. Slide seat to a safe comfortable operating position and tighten cap screw to secure seat
in position.

Engine

1. Steering Wheel
1/4 X 1-3/4” Roll Pin
2.
3.
3/16 X I” Roll Pin Wesher
4.
5.
Wave Washer Flanged Bushing
6.
7.
Column Shaft
8. Steering Pinion Figure 2: Steering Wheel and Shaft
IMPORTANT; Engine is shipped without oil in
crankcase. Refer to instructions in Lubrication and Maintenance Section to fill.
Battery (electric start models)
Battery is shipped without electrolyte. After
removing battery from tractor, fill each ceil with electrolyte to level indicator. Instructions for battery removal and charging are in
Lubrication and Maintenance section of this manual.

Tire Pressure

Riding movver was shipped with tires over in-
fiated to ensure seating of bead. Reduce tire
pressure to 12 PSI before operating unit.

Wheel Brakes

Wheel brakes are properly adjusted at factory. Test brakes after riding mower Is assembled to
be sure adjustment has not been disturbed in
shipment. Refer to Adjustments Section of
this manual.
Page 7

Dealer Preparation for Operaition (Continued)

m Mower Belt
Mower belt tends to “seat-in” during first few hours of operation. Ariens recommends ad
justment of belt tension after first five hours of operation. Refer to Adjustments Section of this manual.
Safety Interlock System
DANGER: Failure of interlock, together with improper operation of unit, could
A
Check the safety interlock system to make sure that it is functioning properiy. Tractor must not start uniess Speed Selector is in neutral (N) and Mower Clutch is disengaged (OUT). Engine MUST stop if operator leaves seat when Speed Selector is in any drive posi tion or with Mower Clutch engaged (IN). Refer to Repair Manual for adjustment or correction of improper interlock function.
result in severe personal injury.
Delivery
Using the Owner’s Manual instruct the customer on controls and operation of unit.
Emphasize safety and discuss the Safety Precautions.
IMPORTANT: Remind customer to change oil in
engine crankcase after first two (2) hours and adjust mower belt after five hours of operation.
Explain recommended maintenance of unit.
Advise customer on adjustments, demonstrate how to mount and dismount mower.
Expiain Ariens Company, Limited Warranty Policy, fill out Original Purchaser Registration Card, Parts and Repair Manuals order form and return to Ariens Company. Place Model and Serial Number on page (1) of this manual.
Give customer his Owner’s Manuai and engine manufacturer instructions. Advise him to thoroughiy read and understand them.
lubrication and
Registration
Complete Riding Mower Warranty Registration Form and mail original copy to Ariens Com pany.
Warranty is registered under model and serial
number found on plate attached to frame near engine.
IP'
Page 8
Control and FeaMos
1. Dipstick and Engine Oii Flii
2. Rewind Starter
3. Fuei Tank Fiii
4. Speed Seiector
5. Mower Clutch Lever
6. Mowar Height Lever
7. Throttle/Choke Control
8. Ignition/Key Switch
9. Clutch Pedal
10. Brake Pedal
11. Parking Brake Latch
Figure 3. Control and Feature Locations
6
Page 9
Operation
PRE-STARTING
Check that engine crankcase oil is at proper level using dipstick. Fill or change per instruc tions in Lubrication and Maintenance Section.
CAUTION: Make sure all hardware is
A,
Check air filter for dirt. Clean as required. Refer to Lubrication and Maintenance Section.
tight, all safety devices in place and all adjustments made correctly.
Fuel
WARNING: Gasoline is highly flam-
A
%
rnable and must be handled with care.
Never fill tank when the engine is run
ning or hot from operation, aiiow engine to cooi severai minutes before removing fuei cap. DO NOT aiiow open fiame, matches or smoking in area. DO
NOT over fiii. Wipe up any spiils and aiiow aii vapors to dissipate before starting engine. Use approved (RED) gasoiine container.
NOTE: Check interlock system before each day’s usage.
DANGER: Failure of interlock, together with improper operation of unit, couid
A
resuit in severe personai injury.
STARTING
WARNiNG: DO NOT attempt to start your engine at this time. Famiiiarize yourseif
A
Engine will not start unless Speed Selector is in neutral (N) and Mower Clutch Lever is disengaged (OUT). (On electric start models,
engine will crank but will not start with con
trols in other positions.) On electric start models, depress both Brake
and Clutch Pedals when starting engine.
with controis to see what they do and
how they work and thoroughiy read and understand entire Operator’s Manuai
first.
NOTE: To prevent foreign particles from enter ing tank while filling; wipe dust, dirt and debris from around cap before removing it.
Check fuel supply. Fill gasoline tank with
clean, fresh low lead or lead free gasoline
(leaded if unleaded is unavailable). DO NOT
use premium, gasahol or mix gasoline with oil. Use of lead free gasoline produces fewer com bustion deposits.
Seat
Be sure all controls can be reached safely from
operator’s position. To adjust seat, loosen cap
screw under seat, move seat to desired posi tion and tighten cap screw.
The seat interlock switch is actuated by the
operator’s weight. If operator leaves seat when Speed Selector is not in neutral (N) or Mower Clutch is engaged (IN) engine must shut off or interlock circuit is defective.
Throttle/Choke
Move Throttle Lever to Choke position to start a cold engine. When engine has warmed up, move lever to Fast position. (It should not be necessary to use choke when starting a warm engine.)
CAUTION: Idle speed of engine and top
A
Throttle Lever controls engine speed (to in crease push up and to decrease pull down).
When mowing, engine should be operated at füll throttle unless otherwise specified in this
manual. Select desired travel speeds with
Speed Selector.
governed engine speed are factory ad justed. DO NOT change engine governor
setting or over speed engine.
Page 10
Operation (Continued)

Rewind Starter

Grasp starter handle and pull rope out slowly
until it pulis harder, this is the compression
stroke, let rope rewind slowly. Then pull rope
with rapid continuous full arm stroke. Let rope
rewind siowly. IMPORTANT: DO NOT let starter rope snap
back against starter. Repeat above instructions until engine starts.
(Refer to engine manufacturer’s instructions.)

Ignition Switch

WARNING: Turn ignition Key (OFF) and remove it before attempting any
A
On rewind start models, to start engine place ignition key in ignition switch and turn it clockwise to (RUN).
On electric start modeis, turn key to (START)
position, and when engine starts, release igni tion key. If engine fails to start on first attempt, turn ignition key (OFF), wait a few minutes and
try again. Best starter life js obtained by using short starting cycles.
maintenance, adjustment or leaving unit unattended.
When Brake Pedal Is depressed (with clutch
pedal partially depressed), brake band on brake drum hub stops riding mower.
Depress Brake Pedal, to keep riding mower from rolling backward down a slope, when releasing clutch.
CAUTION: Brake will not stop riding
A
mower under power without depressing Clutch Pedal. To stop riding mower in emergency situations, fully depress both clutch and brake pedals.

Clutch Pedal

When Clutch Pedal is depressed, transmission
is disengaged from engine, permitting shifting from neutral (N) to desired direction of travel.
With Speed Selector in 1st or 2nd speed,
release Clutch Pedal slowly for smooth ac celeration and remove foot from pedal.
IMPORTykNT: Do not leave foot on pedal during opération as disc slippage may occur. ^|||
Wheh unit is in motion, use of Clutch Pedal is
not required when shifting between forward
travel speeds.
IMPORTANT: DO NOT operate starter motor more than 15 seconds per minute, as
overheating and damage can occur. After engine has started, allow it to warm up
before apfslying load. Turn ignition key counterclockwise to (OFF) to
stop engine.
!

Brake Pedal

CAUTION: Test your brakes prior to each
A
days usage of unit. To test, fully depress Clutch Pedal and engage Parking Brake latch. Release Parking Brake latch by one latch tooth. Roll unit on level surface by hand, if brake does not drag, adjust brake according to instructions in Ad justments Section of this manual.
1. Mower Clutch Lever
2. Mower Height Lever
3. Parking Brake Latch
4. Clutch Pedal
5. Brake Pedal
6. Speed Selector
Figure 4: Operating Controls
8
Page 11
Operation (Continued)
DeDressing Clutch Pedal beyond clutching
WI
point will activate brake.
CAUTION: If unit rolls backward down a hill or slope, with Speed Selector in for
A
ward speed, use brake to stop. DO NOT reiease ciutch pedal until unit has stop ped rolling and Speed Selector has been moved to 1 st or 2nd speed.

Speed Selector

Speed Selector lever is used to select neutral (N) or travel speeds that provide four forward and one reverse speed. These speeds are
shown on Speed Selector quadrant. First (1) speed is slowest, (4) indicates fastest speed,
(R) indicates reverse and (N) indicates neutral
position.
To start engine. Speed Selector lever must be
in neutral (N).
Ariens recommends starting forward travel in first (1) or second (2) speed, then shifting “on­the-go” to desired travel speed.

Parking Brake

If resistance is not felt when moving Mower
Clutch lever over center by hand, adjust per in structions in Adjustments section of this
manual.

Mower Height Control

Depress plunger and move Mower Height Con trol to rear to position mower at its maximum cutting height (3-1/2”) and release plunger to
lock in position. Depress plunger and move lever forward to position mower at its lowest cutting height (1-1/2”) and release plunger to lock in position. Intermediate positions allow selection of cutting heights between these values.

STOPPING

To stop, depress Clutch and Brake Pedal, disengage Mower Clutch lever (OUT) lower mower pan, and engage Parking Brake.
Turn Ignition Key counterciockwise to stop engine.
CAUTION: Remove Ignition Key to pre
A
vent accidental starting or unauthorized use of riding mower.
CAUTION: Before leaving operators posi
A
Parking Brake iS provided to prevent riding mower from rolling when parked or left unat
tended. To engage Parking Brake, fully depress Ciutch
Pedal and engage Parking Brake Latch, by pushing latch forward, then remove pressure
from Clutch Pedal. To disengage Parking
Brake, depress Clutch Pedal and pull latch to rear.
tion, engage parking Brake and Latch.

Mower Clutch

Move Mower Clutch Lever forward to (IN) posi
tion to start mower blade rotation. Pull lever to
rear (OUT) position to automatically apply
blade brake and stop blade rotation.
NOTE: This product is equipped with an internal
combustion engine. DO NOT use on or near any
unimproved, forest covered or brush covered
land unless the exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if used, must be maintained in effective working order
by the operator. See your Ariens Dealer or engine manufacturer’s service center.

Operating Tips

The following tips will help you to mow safely, achieve maximum performance from your riding mower and maintain the appearance of
your lawn.
Be sure your mower blade is sharp, A dull blade will tear grass blades. (This usually results in a white cast over a freshly cut lawn.
Later, tips of grass blades will turn brown.)
Page 12
Operation (Continued)
A new lawn has much softer blades of grass and has a higher moisture content. It is impor tant for this type of iawn to be cut with sharp biades.
Cutting height will vary with different types of grass, climate, and individual preference.
When first using your riding mower, cut grass a little longer than you did with narrower cut ting units until you are sure that a greater cut ting width will not cause scalping due to ir regularities in lawn.
Generally, grass should be cut about 1-1/2”
long in spring, and not less than 2!’ long in hot
summer weather.
If grass is high, or if it contains a high degree
of moisture, cut it first with mower pan set
high and then cut it with mower pan set lower.
This gives better distribution of clippings and
provides a clean second cut. Height of cut should not be set too low on
thick, lush lawns. Such grass, if cut too short,
may die. This also applies to springy, heavy
growth lawns. If blade is set too low, mower
pan will drag on grass and restrict air flow thus reducing discharge of grass clippings.
WARNING: NEVER attempt to clear riding mower pan or discharge while
A
Grass should be cut when it is dry; not when it
is wet from dew, rain or from watering. When wet, grass tends to pack inside mower pan and will not discharge properly, especially if height of cut is set too low.
A
engine is running. Disengage Mower Clutch lever (OUT), stop engine, remove key, wait for moving parts to stop before attempting to clear away any obstruc tion.
CAUTION: Stay alert for holes, rocks, roots and hidden hazards in area of operation. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for traf fic.
To insure most complete and even cut, overlap
each swath. Plan your cutting so that you always trim with
the left side of mower pan.
Following the same pattern each time you
mow your lawn can develop ridges at right angles to direction of mowing. By changing direction of mowing (when possible) you can
prevent this.
Turn clockwise (right turn) when beginning to
mow large, open areas. This discharges clipp ings away from borderline objects (sidewalks, driveways, fences, etc.). After making a clockwise pass, mow in a counterclockwise (left turn) direction. This discharges clippings evenly over cut grass. Continuous clockwise mowing will cause a build up of clippings, preventing a uniform cut.
Slow down when making turns. Short, fast turns can cause; scuffing (outside front tire slides and pulls out grass), step type cutting or some grass may not be cut.
When mowing, regulate forward travel speed
with Speed Selector and always operate engine at full throttle. This maintains proper blade speed and air flow to facilitate discharg ing of clippings. Mowing with a lower throttle setting causes blade to tear grass, resulting in poor lawn appearance.
A good fertilization program and frequent
watering will help keep your lawn weed free
and green all year long. Due to variations in
climate, soil and grass varieties, contact your local garden supply dealer, park or golf course superintendent, or county agent to obtain specific information pertaining to your area.
NOTE: Be sure to clean mower pan after each use. Do not allow grass clumps or a coating of grass and debris to collect inside of mower pan. Avoid operation over bare ground intermit
tent with grass cutting as this causes dirt and
grass to collect and cake under pan surface.
10
Page 13
Lubrication and Maintenance
Ariens dealers will provide any service which
^ may be required to keep your riding mower
operating at peak efficiency. Should engine repair or service be required, it can be obtained from an Ariens dealer or an authorized engine manufacturer’s service center.
WARNING: Stop engine, remove key and wait for moving parts to stop before at
A
A
tempting any lubrication or maintenance procedures.
CAUTION: DO NOT touch engine or riding mower parts which are hot from operation. Allow such parts to cool before servicing unit.
General
For ease of access to bottom of unit during lubrication and maintenance procedures, your
riding mower may be driven up on ramps or tip
ped up onto bagger attachment service bar and
braced securely. (For units without a bagger at tachment, a service bar package is available
%
through your Ariens Dealer.)
Refer to chart for recommended viscosity
grades to use with temperature range an ticipated before next oil change.
RECOMMENDED SAE VISCOSITY GRADES
BEBae*
j
F -20
C-30 -20
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
* If not available, a synthetic oil may be used having 5W-20 or 5W-30 viscosity.
______
-10
zo
i_
40
0 10
60 80
20 30 40
100
CAUTION: DO NOT tip unit up onto ser vice bar without draining enough
A
IMPORTANT: When unit is tipped up onto its
rear end, undrained gasoline, drawn into cylinder may wash cylinder wall and shorten engine life. If cylinder wall becomes washed with gasoline, remove spark plug, put one teas
poon of oil in cylinder, turn engine over a few times and replace spark plug.
A
gasoline from tank to avoid spilling gasoline. On electric start models, remove battery to prevent spillage of electrolyte.
WARNING: Gasoline is highly flammable
and must be handled with care.
ENGINE OIL
Use a high quality oil classified for Service SF, SE, SD or SC. These oils keep engine cleaner and retard formation of gum and varnish deposits. DO NOT add anything to recom
mended oil.
1. Fuel Fill Cap
2. Dipstick and Oil Fill
3. Rewind Starter
4. Air Cleaner
5. Spark Plug and Wire
6. Oil Drain
Figure 5: Engine
11
Page 14
Lubrication and Maintenance (Continued)

Lubrication and Maintenance Schedule

Hours of Operation/ Time intervai Service Required
Every 5 Hours Or Daily
Every 10 Hours
Every 25 Hours
Check Engine
Crankcase Oil
Oil bell crank and pivot
points.
‘Service Engine Air
Cleaner
‘Change Engine Crankcase Oil Service Battery Check Tire Pressure Grease Steering System and
Front Axle Spindles Left Rear Axle Carrier Shaft Friction Wheel Hub Clutch Brake Arm
IMPORTANT: DO NOT over fill. Level must not ex ceed full (F) mark. Oil level MUST be maintained in safe operating range on dipstick at ail times or engine damage will result.

Changing

IMPORTANT: Change oil after first 2 hours of operation, thereafter change oil every 25 hours of operation (more often in dusty, dirty condi tions). See chart for proper type and viscosity.
NOTE: Run engine just prior to changing oil. Oil
will flow more freely and carry away more con tamination when warm.
Drain engine crankcase by removing oil drain plug. After oil has drained replace plug.
Remove oil fill cap with dipstick and pouring slowly, add oil to crankcase to full mark on dipstick (approximately 27 ounces -1-3/4 pints) of oil. Check oil level with dipstick being sure that you replace dipstick and tighten cap firmly.

Air Cleaner

Every 100 Hours
Or Annually
‘Under extremely dusty dirty conditions it may
be necessary to Service more often.
Check Spark Plugs
‘Clean or Replace Air
Filter Cartridge
‘Clean Engine Cooling
Fins

Checking

The engine crankcase oii shouid be checked dai
ly or every 5 hours of operation.
To check oil, park riding mower on a flat level
surface, stop engine, and wipe all debris from
around dipstick cap. Turn cap, remove dipstick from engine and wipe
oil off dipstick, Insert dipstick into fill hole and turn slowly until cap bottoms firmly. Remove dipstick and observe oil level. If low, add clean fresh oil (of same type and viscosity as is in
engine) to bring oil level to full (F) mark. Replace dipstick being sure to tighten cap firmiy.
IMPORTANT: DC NCT run engine with air
cleaner removed. Cperatihg engine with an ex­trernely dirty air cleaner for only a brief period of time can cause engine darnage.
Inspect air cleaner every twenty-five (25) operating hours. (More often if unit is used under extremely dirty or dusty conditions.)
1. Cover
2. Filter
3. Base
4. Cover Retaining Screws
Figure 6: Air Cieaner
12
Page 15
Lubrication and Maintenance (Continued)
Remove the air cleaner cover by loosening
“ screws and turning cover counterclockwise and
remove it from base. DO NOT attempt to clean or oil filter; replace
filter if it is dirty.
Clean inside of cover and base thoroughly. In stall filter, cover and secure.

Engine Cooling

The engine is air cooled. Air must circulate freely around engine from air intake screen, over cool
ing fins on cylinder head and block to prevent overheating.
Every 100 operating hours or yearly (more often if conditions require) remove blower housing
and clean cooling fins. Also clean external sur faces of your engine of dust, dirt and oil deposits which can contribute to improper cooling.
IMPORTANT: DO NOT operate engine with blower housing removed - this will cause overheating and engine damage.

Battery (electric start models)

WARNING: Batteries produce explosive
A
A
Every 25 hours or each week check electrolyte level of each cell by removing caps one at a time.
The electrolyte level should be at level indicator.
Use distilled water to fill each cell if needed. In stall and tighten each cap after checking.
gases which can cause personal injury. DO NOT allow flames, sparks or any ig nited object to come near battery. When
charging or working near a battery, always shield your eyes and provide ventilation.
WARNING: Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. In case of acid contact with skin, eyes or clothing, flush immediately with water for a minimum of 15 minutes. If acid is swallowed, drink large quantities of milk or egg or vegetable oil. Call a physician
immediately.
CAUTION: Periodically clean muffler and manifold areas to remove all grass, dirt
A
and combustible debris. If engine muffler
is equipped with spark arrester screen
assembly, remove every 50 hours for
cleaning and inspection. Replace if
damaged.

Spark Plugs

Spark plugs should be cleaned or replaced (if
necessary) and gap reset to .030” every 100 hours of operation or yearly whichever comes
first. To clean, remove spark plug from engine, scrape
electrodes (DO NOT wire brush or sand blast). NOTE: Sparking can occur if wire terminals do
not fit firmly on spark plugs. Reform terminals if necessary.

Muffler

Worn out mufflers are more than just a noise
nuisance and should be replaced immediately.
Continued use could result in fire or explosion.
13
Page 16
Lubrication and Maintenance (Continued)
IMPORTANT: When distilled water is added to battery during freezing weather, it must be charged to mix water with electrolyte or water will remain at top and freeze.
Keep battery and its terminals clean and inspect monthly to be sure of obtaining be^t perfor mance.
WARNING: DO NOT allow tools or other objects to come Into contact with both ter
A
To clean terminals remove battery from riding mower by removing cables. Remove battery strap and hooks and lift battery out. Clean or ser vice away from unit. Remove corrosion from bat tery terminals and cable connections with a wire brush, then wash with a weak baking soda solu tion.
After cleaning, apply a thin coat 6f grease or
petroleum jelly to terminals and cable ends, to retard corrosion. Reinstall battery.
minals at same time. When removing bat tery from tractor, remove negative (-) cable first to reduce risk of sparks.

General Lubrication

IMPORTANT: Wipe each grease zerk fitting clean before and after lubrication. Keep grease and oil off belts, friction wheel and drive plate to avoid slippage and deterioration.
NOTE: Use Ariens Multi-Purpose Grease (Part
Number 000150) or good grade of general pur pose grease at zerk fittings and oil at lubrication
points. The steering system, front wheels, left rear
wheel, carrier shaft, sliding fork, friction wheel
hub clutch brake arm and linkage pivot points
(shown below) should be lubricated every 25
hours of operation or twice each season whichever occurs first.
CAUTION: Connect positive (-I-) cable
A
To charge battery remove battery from riding
mower, remove vents and charge at a rate of 1.2 amps for 10 hours on a fully discharged battery. (Specific Gravity reading of 1260 plus or minus 5
points on all cells.)
IMPORTANT: DO NOT fast charge. Charging at a
higher rate will damage or destroy battery.
A
first, negative (-) cable last.
WARNING: When charging battery,
remove it from tractor and make certain that you connect positive (-t-) lead of charger to positive (-I-) terminal and
negative (-) lead to negative (-) terminal.
Reverse connections can cause sparks
and potential unsafe conditions.

Seat

Clean seat regularly, using a vinyl cleaner (not solvent). Extreme temperatures can damage seat when left unprotected against weather. If seat should tear, apply vinyl repair tape to pro tect damaged area.
Figure 8: Lubrication Points
14
Page 17
Lubrication and Maintenance (Continued)

^ Mower Belt Replacement

WARNING: Stop engine, remove key, wait
A
With Mower Clutch disengaged (OUT), place
mower pan in its lowest cutting position.
Loosen two whiziock cap screws and slide ad
justment bracket forward (this positions mower
pan so that belt has least possible tension for removal or installation).
Remove belt from mower pulley (belt finger spr ings away).
Remove belt finger from engine pulley. (Moving
Speed Selector provides access to cap screws and nuts.)
for moving parts to stop and remove wire from spark plug before attempting to replace mower belt.
Remove old belt and place new belt in position on engine pulley first then on mower pulley.
Replace belt finger at engine pulley with 1/8” clearance between belt and finger.
Adjust belt according to instructions in Ad justments Section of this manual.

Drive Belt Replacement

With Speed Selector in neutral “N”, move idler
toward drive disk and remove belt from idler. Remove belt from drive disk and then engine
pulley.
While turning hex shaft with wrench, pull belt
toward front of machine between drive disk and friction wheel.
Install new belt in reverse order around engine pulley, drive disk and idler with belt properly seated in grooves.
1. Mower Belt Finger
2. Engine Pulley
3. Mower Belt
4. Drive Plate
5. Idler
6. Drive Belt
7. Hex Shaft

Friction Wheel Replacement

10 9
1. Cotter Pin
2. Brake Rod
Brake Bellcrank 9.
3.
Carrier 10.
4.
Roller Chain 11.
5.
Bearing Flange 12.
6.
8
7.
Friction Wheei
8.
Cap Screws Hex Shaft Brake Drum Hex Shaft Lock Nut Bali Joint
Figure 9: Belt Replacement
Figure 10: Friction Wheel Replacement
15
Page 18
Lubrication and Maintenance (Continued)
With Speed Selector in neutral “N”, remove five
cap screws holding friction wheel to hub. (If necessary, use a 5/8" wrench on brake drum end of hex shaft to keep friction wheel from rotating.)
Remove cap screw and lock washer that secures ball joint to sliding fork and remove ball joint from fork.
Remove cotter pin from brake rod and rod from clutch brake bellcrank.
Remove master link from roller chain. Remove two cap screws that secure carrier
bracket to frame, rotate lower end of carrier out
of frame and tie or brace it up.
Remove lock nut securing brake drum to hex
shaft. (Use a 5/8” wrench on brake drum end of
hex shaft to keep it from rotating.) Remove brake
drum and key from shaft. On sprocket end of hex shaft, remove four lock
nuts that secure bearing flanges to frame.
A
A
WARNING: Stop engine, remove key, wait for moving parts to stop and remove wire from spark plug before attempting any maintenance procedures.
CAUTION: Wear of mower blade will cause structural weakness. DO NOT install new or replacement vanes on worn blades.
Pull hex shaft from sprocket end far enough to remove friction wheel and hub.
Install new friction wheel in reverse order being sure that all hardware is tightened securely.
CAUTION: After installation of new friction
wheel, check neutral setting, clutch and
A
brake adjustment per instructions in Ad
justments section of this manual.

Mower Blade

CAUTION: Use sturdy gloves or padding to
A
Regularly check mower blades (vanes if used) for wear and that lock washer is fully compressed by nut (requires 50-60 ft. lbs of torque on nuts).
protect hands when working with mower blades.
Figure 11: Mower Blade
When blade needs sharpening, block blade to
prevent rotation, remove nut, lock washer and blade from shaft.
Sharpen both ends of blade at original angle (25 degrees), removing equal amounts of material from each end to maintain proper blade balance.
New blades are balanced to within 1.3 inch ounces at factory, DO NOT grind around corner at tip of blade. If cutting edge of blade cannot be sharpened in a straight line to within 1/8 of an
inch of its end, replace blade with Ariens
replacement blade only. Blades are available
through your Ariens Dealer.
Install blade, lock washer and tighten nut until
lock washer is fully compressed (requires 50-60 ft. lbs. of torque on nuts).
IMPORTANT: If mower is used under sandy soil
conditions, replace blades when air lifts become
eroded through at end.
16
Page 19
Lubrication and Maintenance (Continued)
Mower Pan Removal
CAUTION: When adjusting, replacing or
A
moving mower blade or mower belt, remove key from key switch and discon
nect spark plug wire from spark plug to
prevent accidental starting.
Position mower on flat level surface. Lower mower pan with Height Control lever. (Lowering mower pan down on blocks ^ill relieve weight on linkage and make removal of rods and pins
easier.)
Remove cotter pin and rear hanger rod from
swivel bracket to disconnect rear of mower pan.
Remove cotter pin from brake rod and rod from mower clutch lever.
Remove cotter pin and hanger pin from height bracket.
Remove mower pan from rider. Install mower pan on rider in reverse order.

Tire Pressure

NOTE: Keep tires properly inflated to 12 psi at all times. Use a low pressure tire gauge for accurate pressure readings. ,
1. Hanger Pin
2. Mower Clutch Lever
3. Brake Rod
4. Rear Hanger Rod
Figure 12: Mower Pan Removal
Remove rear belt finger and mower belt from engine pulley (refer to Mower Belt).
Check tire pressure at least once a month. Over inflation may cause operator discomfort and ex cessive tire tracks on lawns or soft surfaces, while under inflation causes short tire life.
NOTE: After checking and or inflating, replace and tighten valve caps to prevent air loss.
17
Page 20

Adjustments

Arieris Company recommends that you have ad justments made by your Ariens dealer. He has tools and the know how to properly perform ad justments which may be required to keep your
riding mower operating at peak efficiency.
Should you decide to make the foilowing ad justments on your riding mower yourseif, Ariens Company recommends that you call your dealer for answers to any questions that might arise.
For ease of access to bottom of unit during lubrication and maintenance procedures, your riding mower may be driven up on ramps or tip ped up onto bagger attachment service bar and braced securely. (For units without a bagjger at
tachment, a service bar package is available through your Ariens Dealer.)
CAUTION: Refer to instructions in begin ning of Lubrication and Maintenance
A A
Section when tipping riding mower. WARNING: Stop engine, remove key,
wait for moving parts to stop and remove wire from spark piug before attempting any adjustment procedures.
To adjust, turn adjustment screw (accessable
through hole in rear frame) to obtain proper . ^ clearance. After adjusting neutral setting, ad
just Rider Brake according to following in
structions.
1. Drive Disk
2. Adjustment Screw
3. Friction Wheel
Figure 13: Neutral Setting

Rider Brake

CAUTiON: DO NOT touch engine or riding mower parts which are hot from
A
operation. Aiiow such parts to cooi before servicing unit.

Seat

Adjust seat to suit operator by loosening cap screw under seat, sliding seat to a safe com fortable operating position with operators feet on footrest, and tighten cap screw.
NOTE: Operating unit with feet on mower pan, besides being dangerous, will keep pan from floating and will result in uneven cut.

Neutral Setting

With Speed Selector in neutral (N) and clutch
pedal released, there must be 1/16” clearance between friction wheel and drive plate.
NOTE: Rotate friction wheel when checking for 1/16” clearance between drive disk and friction
wheel.
Clutch and brake adjustments are dependent
upon each other. With Speed Selector in any
forward speed, depress clutch pedal until fric tion wheel just clears drive disk. (Clutch Pedal can be held in this position with Parking Brake
latch.)
1. Brake Rod
2. Brake Set Collar Figure 14: Rider Brake
3. Brake Band
4. Brake Drum
18
Page 21
Adjustments (Continued)
Check brake by turning both wheels at the same time, brake should just begin to drag on brake drum. If not, adjust brake band by loosening set screw on brake set collar and moving collar on brake rod.
Release Parking Brake latch and turn both rear wheels by hand, they should rotate freely in neutral (N) but not rotate with Speed Selector in any other position.
Test by fully depressing Clutch Pedal and try ing to turn both wheels by hand, they should not turn.
i

Mower Belt

IMPORTANT: Ariens Company recommends that mower belt be adjusted after first five hours of operation.
With Mower Clutch engaged (IN) and Height Control lever set in the most used cutting
height position, belt is properly adjusted when it can be squeezed together by hand in front of rear wheels between 3/4” to 1-1/4” without moving mower pan.
IMPORTANT: Over tightening belt will result in permature belt and bearing wear.
To adjust, with Mower Clutch disengaged (OUT) and Height Control lever in normal mow
ing height position, loosen cap screws on ad
justment bracket and slide bracket forward to
loosen belt (if belt is too tight) or to rear to
tighten belt (if belt is loose). Tighten cap screws and recheck belt adjustment.
Check mower brake adjustment after changing
mower belt and/or clutch adjustment.

Mower Brake

WARNING: With improper use, injury may result if Mower Clutch in disengag
A
Mower brake is applied when mower clutch is
disengaged (OUT) and must release when
mower clutch is engaged (IN).
To check, position mower pan in mid-height position and while observing brake, engage and disengage mower clutch. Brake rod must
push brake away from pulley when Mower Clutch is engaged (IN) and allow brake to be applied when Mower Clutch in disengaged (OUT).
ed (OUT) and brake does not stop mower blade within 5 seconds.
1. Mower Height Lever
2. Adjustment Bracket
3. Mower Clutch Lever
4. Whiziock Cap Screws Figure 15: Mower Belt
To check, squeeze belt together in front of rear wheels and measure distance across flats (out side surfaces) of belt. Measurement should be
between 1-7/8” and 2-3/8”.
If brake is applied when Mower Clutch is engaged, lower pan, loosen locking nut and turn adjustment nut toward brake arm until
brake is released, recheck per above instruc tions until adjustment is correct and tighten
locking nut.
1. Brake Rod 2. Locking Nuts 3. Brake Band
Figure 16: Mower Brake
19
Page 22

Storage

Your authorized Ariens Dealer is trained and equipped to service your equipment. A
periodic check up by your dealer will help reduce your maintenance costs.
Inspect unit for visible signs of wear, breakage or damage. Order any parts required and make necessary repairs to avoid delays when begin ning use again.

User Service Components

Publications are available for riding mower owners who wish to perform some of their own maintenance and service operations. Should a complete parts and/or repair manual be desired, use the convenient order form sup plied with your warranty registration or order by machine model and serial number.
Lubricate unit according to instructions in Lubrication and Maintenance Section of this ■ manual.
Clean unit thoroughly. Touch up all painted
areas to avoid rust and store in a cool, dry pro
tected place.
Mail Requests to:
Components illustrated and described in this
manual are most commonly used for consumer
service and can be ordered through your Ariens Dealer. When ordering parts always in clude the Model and Serial Number of your unit to assure prompt service.
Ariens Service 655 West Ryan Street Brillion, Wl 54110-1098
1. Drive Beit
2. Battery
3. Mower Beit
4. Mower Biade
Figure 17: User Service Components
20

Attachments

812004 Rear Grass Catcher

Accessories

712006 512021
Front Weight Service Bar Package
Page 23
Ask your dealer for information about these other fine Ariens products:
c^riens
Ariens Company 655 W. Ryan Street Brillion.WI 54110-1098
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