Ariens 911407 WAW 1034 Carb, 911403 WAW 1034 User Manual
Wide Area Walk Mower
Owner/Operator Manual
Models
911403 - WAW 1034
911407 - WAW 1034 CARB
__ _ ENGL,SH
01254000C 9/08
Printed in USA
/ Y:_:] i _[o]_ _o]_//_/[_
Safety ........................... 4
Assembly ........................ 9
Controls and Features ............ 11
Operation ....................... 12
Maintenance ..................... 15
Service and Adjustments .......... 17
II_/llt_e_o]_l
Storage ......................... 22
Troubleshooting ................. 22
Service Parts .................... 23
Accessories ..................... 23
Specifications ................... 24
Warranty ........................ 25
NON-ENGLISH MANUALS
Manuals in languages other than
English may be obtained from
your Dealer. Visit your dealer or
www.ariens.com for a list of
languages available for your
equipment.
Manuals printed in languages
other than English are also
available as a free download on
our website:
http://www.ariens.com
MANUALES EN IDIOMAS
DIFERENTES DEL INGLES
Puede obtener manuales en
,_ idiomas diferentes del ingles en sudistribuidor. Visite a su distribuidor
o vaya a www.ariens.com para
obtener una lista de idiomas
disponibles para su equipo.
Tambien puede imprimir manuales
en idiomas diferentes del ingles
descargandolos gratuitamente de
nuestra pagina Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans differentes
THE MANUAL
Before using the unit, carefully and
completely read your manuals. The contents
will give you an understanding of safety
instructions and controls during normal
operation and maintenance.
All reference to left, right, front, or rear are
given from the operator's position, facing the
direction of forward travel.
SERVICE AND REPLACEMENT
PARTS
When ordering replacement parts or making
service inquiries, know the Model and Serial
numbers of your unit and engine.
Numbers are located on the product
registration form in the unit literature
package. They are also printed on a serial
number label, located on the frame of your
unit (Figure 1).
Unit Serial Engine Serial
Number Label Number Label
,_ langues sont disponibles chezvotre revendeur. Rendez-vous
chez votre revendeur ou allez sur
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre equipement.
Les manuels imprimes dans des
langues differentes de I'anglais
sont egalement disponibles en
telechargement gratuit sur notre
site Web :
http://www.ariens.com
Figure 1
GB -2
•RecordUnitModelandSerialnumbers
here:
l J
• Record Engine Model & Serial numbers
here:
[ J
PRODUCT REGISTRATION
The Ariens dealer must register the product
at the time of purchase. Registering the
product will help the company process
warranty claims or contact you with the latest
service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the Dealer does not
register your product, please fill out, sign and
return the product registration card to Ariens
or go to www.ariens.com on the internet.
UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts.
Replacing any part on this vehicle with
anything other than an Ariens authorized
replacement part may adversely affect the
performance, durability, or safety of this unit
and may void the warranty. Ariens disclaims
liability for any claims or damages, whether
warranty, property damage, personal injury or
death arising out of the use of unauthorized
replacement parts. To locate your nearest
Ariens Dealer, go to www.ariens.com on the
internet.
DEALER DELIVERY
Dealer should:
1. Check that all assembly and
adjustments have been properly
completed.
2. Fill out Original Purchaser Registration
Card and return the card to Ariens.
3. Explain Ariens Limited Warranty Policy.
4. Explain recommended lubrication and
maintenance. Advise customer on
adjustments. Remind customer to
change oil in 4 cycle engine crankcase
after first five (5) hours of operation.
5. Instruct customer on controls and
operation of unit. Discuss and
emphasize the Safety Rules. Give
customer Owner/Operator, Parts, and
Engine manuals. Advise customer to
thoroughly read and understand them.
DISCLAIMER
Ariens reserves the right to discontinue,
make changes to, and add improvements
upon its products at any time without public
notice or obligation.The descriptions and
specifications contained in this manual were
in effect at printing. Equipment described
within this manual may be optional. Some
illustrations may not apply to your unit.
GB-3
[,."Y-'1=1=l1"4
WARNING: This cutting machine
is capable of amputating hands
and feet and throwing objects.
Failure to observe the safety
instructions in the manuals and
on decals could result in serious
injury or death.
Slopes are a major factor related
to slip and fall accidents.
Operation on all slopes requires
extra caution.
Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain
where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care.
Stop unit and engine, remove key
(if equipped) and allow moving
parts to stop before leaving
operator's position.
SAFETY ALERTS
Lookfor these symbols to point
,_ out important safety precautions.
The safety alert symbols above and signal
words below are used on decals and in this
manual.
Read and understand all safety messages.
They mean:
Personal Safety Is Involved!
Attention!
Become Alert!
Obey The Message!
CAUTION: POTENTIALLY
,&
HAZARDOUS SITUATION! If not
avoided, MAY RESULT in minor or
moderate injury. It may also be
used to alert against unsafe
practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices.
IMPORTANT: Specific procedures or
information required to prevent damage to
unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working
precautions, for the benefit of yourself and
others. Understand and follow all safety
messages. Be alert to unsafe conditions and
the possibility of minor, moderate, or serious
injury or death. Learn applicable rules and
laws in your area.
REQUIRED OPERATOR
TRAINING
Original purchaser of this unit was instructed
by the seller on safe and proper operation. If
anyone other than the original purchaser will
use the unit, ALWAYS provide this manual
and any needed safety training before
operation.
DANGER: IMMINENTLY
,_ HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death or
serious injury.
WARNING: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, COULD RESULT in
death or serious injury.
GB -4
SAFETY DECALS AND
LOCATIONS
ALWAYS replace missing or damaged safety
decals. Refer to Figure 2 for safety decal
locations.
1
5
1. DANGER!
TO AVOIDSERIOUS INJURYOR DEATH
Read the operator's manual.
OL180I
Keep children and others away
from unit while operating.
©L4370
Never direct discharge toward
other people. Thrown objects can
cause injury.
OL0910
Figure 2
GB-5
guards are in operating position
=] o not operate mower unless
or entire bagger is attached.
©L1812
shields, switches, etc.) in place
Keep safety devices (guards,
and working.
Go across slopes, not up and down.
Look down and behind before and
while moving backward.
Do not park on a slope unless
chocked or blocked.
Do not allow operation of machine by
untrained personnel.
2. WARNING!
OL1801
Read the operator's manual.
4. DANGER!
KEEP HANDS AND FEET AWAY
Do not operate mower unless guards are in
operating position or bagger is attached.
5. WARNING!
Keep children and others away
from unit while operating.
OL4370
Never direct discharge toward
other people. Thrown objects can
cause injury.
OL0910
Shut off engine, remove key, and
read manual before you adjust or
repair unit.
OL1812
Wear appropriate hearing
protection.
3. DANGER! ROTATING PARTS
Always keep feet and hands
away from rotating parts.
OL1809
Always stand clear of discharge
area. Do not direct discharge
toward other people.
Keep people away from unit
while operating.
Shut off engine, remove key,
and read manual before you
adjust or repair unit.
OL1812
@
NO STEP! Always keep feet
away from rotating parts.
OL1813
_ AIwaySarea.stand clearofdischarge
OLt814
÷ Do not operate mower unless
bagger is attached or guards
are in operating position.
OL1815
SAFETY RULES
If unit is to be used by someone other than
original purchaser; loaned, rented or sold,
ALWAYS provide this manual and any
needed safety training before operation.
Learn applicable rules and laws in your area,
including those that may restrict the age of
the operator.
Read, understand and follow all safety
practices in Owner/Operator Manual before
beginning assembly. Failure to follow
instructions could result in personal injury
and/or damage to unit.
If the operator or the mechanic cannot read
the manual, it is the owner's responsibility to
explain it to them. Only the user can prevent
and is responsible for accidents or injuries
occurring to themselves, other people or
property.
ALWAYS remove key (if equipped) and
disconnect wire from spark plug before
assembly. Unintentional engine start up can
cause death or serious injury.
Complete a walk around inspection of unit
and work area to understand:
work area
your unit
all safety decals.
Clear work area of stones, sticks, wire and
foreign objects which might be picked up and
thrown. Tall grass can hide obstacles.
Know the work area. Stay alert for holes,
rocks, rough terrain and hidden hazards.
Keep away from drop-offs, ditches, or
embankments that could cause operator to
lose footing or control of unit.
ALWAYS be aware of traffic when operating
along streets or curbs.
Keep work area clear of all persons, children
and pets.
GB -6
Keepchildrenoutoftheworkareaandunder
thewatchfulcareofaresponsibleadult.
ALWAYSoperateunitwhenthereisgood
visibilityandlight.
DONOTmowwetgrass.
ALWAYSbesureofyourfooting.Keepafirm
holdonhandlebar.Walk,NEVERrun.
Engine/bladecontrolfeatureonmowerstops
engineandbladewithin5secondswhenever
operatorreleasesPTOlever.Checkthis
featurefrequently.Iffeaturefailstooperate,
disconnectsparkplugwireandadjustorhave
itrepairedbeforeusingunit.
Onlytrainedadultsmayoperateorservice
unit.Trainingincludesactualoperation.The
ownerisresponsiblefortrainingusers.
NEVERoperateafterorduringtheuseof
medication,drugsoralcohol.Unitrequires
completeandunimpairedattention.
NEVERallowchildrentouseorservice
mower.
ALWAYSkeephandsandfeetawayfrom
rotatingparts.Rotatingpartscancutoffbody
parts.
ALWAYSkeephandsawayfrompinchpoints.
Fumesfromengineexhaustcancausedeath
orseriousinjury.DONOTrunengineinan
enclosedarea.
ALWAYSprotecteyes,face,andbodywith
adequatesafetygearandprotectiveclothes.
Wearsturdyfootwear,gloves,ahardhatand
safetygogglesorsafetyglasseswithside
shieldswhileoperatingmower.
Wearappropriatehearingprotection.
NEVERoperatemowerbarefootorwhen
wearingopensandalsorcanvasshoes.
NEVERwearlooseclothes,longhairor
jewelrythatmaygetcaughtinrotatingparts.
ALWAYSstandclearofdischargewhen
operatingunit.
NEVERdirectdischargetowardbystanders.
Operatorisresponsibleforbystandersafety.
DONOTtouchhotparts.Allowpartstocool.
Keepsafetydevicesorguardsinplaceand
functioningproperly.NEVERmodifyor
removesafetydevices.
Read,understand,andfollowallinstructions
inthemanualandonthemachinebefore
starting.Understand:
Howtooperateallcontrols
Thefunctionsofallcontrols
HowtoSTOPinanemergency.
DONOTattempttostartyourengineuntil
youknowwhatthecontrolsdoandhowthey
work.
GB-7
DONOTtiltmowerwhenstartingit.
Keepfeetawaywhenstartingengine.
DONOTstarttheengineoroperatemower
withoutsidedischargecoverorside
dischargedeflectorinstalled.
Neverleavearunningunitunattended.
Takeallpossibleprecautionswhenleaving
unitunattended.
ALWAYSshutoffengine,removekey
(electricstartmodels)anddisconnectspark
plugwiretopreventaccidentalstartingor
unauthorizeduse.
Stopengineifanyoneenterstheworkarea.
NEVERattempttomakeanyadjustmentsto
unitwhileengineisrunning(exceptwhere
specificallyrecommended).Stopengine,
removekey(electricstartmodels)andwait
forallmovingpartstostopbeforeservicing.
DONOTmakecuttingheightwheel
adjustmentswhiletheengineisrunning.
Ifyoustrikeanobject,orifequipment
vibratesabnormally,stopengineatonce,wait
formovingpartstostopanddisconnectwire
fromsparkplug.Repairanydamagebefore
restartingunit.
Stopenginebeforeremovingandemptying
grassbag.
Whenmulchingorbagging,ALWAYSinstall
dischargecover.
Whensidedischarging,ALWAYSinstallside
dischargedeflector.
ALWAYSshutoffengine,allowbladetostop
anddisconnectsparkplugwirebefore
clearingclogsorcleaningunit.
Checkgrassbagforwear,damage,and/or
deterioration.ReplaceonlywithAriens
originalequipmentreplacementpartsfor
safety.
Toreducefirehazardandoverheating,keep
equipmentfreeofgrass,leaves,debrisor
excessivelubricants.
Useextracarewhenapproachingblind
corners,shrubs,trees,orotherobjectswhich
mayobscurevision.
DONOTmowattoofastarate.DONOT
changeenginegovernorsettingorover-
speedtheengine.
Donotoperatemowerongravelorloose
materialsuchassand.Stopmowerwhen
crossingdrives,walks,orroadstoprevent
damageorinjuryfromthrownobjects.
DONOTpullmowerbackwardsunless
absolutelynecessary.Lookdownandback,
especiallyforsmallchildren,beforeandwhile
movingbackwards.
Onself-propelledmodels,releasingwheel
drivecontrolmuststopmower'sforward
movement.Ifthisfeaturefailstooperate,
disconnectsparkplugwireandrepairbefore
usingunit.
Onself-propelledmodels,wheeldrivemust
bedisengagedwhenstartingengine.
DONOToperateonsteepslopes.
NEVERleaveunitunattendedonaslope.
Chockwheelsifparkingonaslope.
Mowacrossthefaceofslopes,neverupand
down.Beespeciallycautiouswhenchanging
directiononslopes.
Thisproductisequippedwithaninternal
combustionengine.DONOTuseonornear
anyunimproved,forestorbrushcoveredland
unlesstheexhaustsystemisequippedwitha
sparkarrestormeetingapplicablelocal,state
orfederallaws.Asparkarrestor,ifused,
mustbemaintainedineffectiveworkingorder
bytheoperator.SeeyourAriensDealeror
enginemanufacturer'sservicecenter.
Emission Control System
Certification Label
NOTE: Tampering with emission controls and
components by unauthorized personnel may
result in severe fines or penalties. Emission
controls and components can only be
adjusted by EPA and/or CARB authorized
service centers.Contact your Ariens
Equipment Retailer concerning emission
controls and component questions.
Fuel is highly flammable and its vapors can
explode. ONLY use approved fuel containers.
NO Smoking!
NO Sparks!
NO Flames!
Allow engine to cool before filling fuel
tank.
Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-
open device.
Check fuel supply before starting engine.
DO NOT fill gasoline tank indoors, when
engine is running, or while engine is hot.
Allow engine to cool several minutes before
removing fuel cap.
DO NOT overfill. Allow about 1/4" (6 mm) of
tank space for fuel expansion.
Replace gasoline tank cap securely and
clean any spilled fuel before starting engine.
If fuel is spilled on clothing, change clothing
immediately.
NEVER store fuel inside where there is an
open flame, such as a water heater.
ALWAYS drain fuel outdoors away from
ignition sources.
ALWAYS shut off and remove key, engine
when transporting unit on a truck or trailer.
Avoid Electric Shock. DO NOT disconnect
wire from spark plug while engine is running.
Do NOT put battery in fire or mutilate.
Explosive Gases!
NO flames, NO sparks, NO smoking, near
battery.
Poisonous battery fluid contains sulfuric acid.
Contact with skin, eyes or clothing can cause
severe chemical burns.
ALWAYS wear safety glasses and protective
gear near battery.
ALWAYS keep batteries out of reach of
children.
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.
Charge batteries in an open, well-ventilated
area, away from spark and flames. Unplug
charger before connecting or disconnecting
battery. Wear protective clothing and use
insulated tools.
Accidental engine start up can cause death or
serious injury. Except where specifically
recommended, ALWAYS stop engine,
remove key (electric start models), wait for
moving parts to stop, allow parts to cool and
disconnect spark plug wire before inspecting,
servicing, adjusting or repairing unit.
Keep mower free of grass, leaves, or other
debris build-up.
Keep equipment in good condition.
Maintain or replace safety and instruction
labels, as necessary.
Follow engine manufacturer's safety
instruction when servicing engine.
Check all hardware at regular intervals,
especially blade attachment bolts. Keep all
hardware properly tightened.
GB -8
Anextensionspring,whenextended,stores
energyandcanbedangerous.Alwaysuse
toolsspecificallydesignedforinstallingor
removinganextensionspring.Always
compressorextendspringsslowly.
Beforetippingunit,removefuelandbattery(if
equipped).
Useextracarewhenloadingorunloading
unitontotrailerortruck.
Ensureallwheelblocks,jackstandsandtie
downswillsupportunitduringmaintenance.
Replaceworn-outmufflersimmediately.
Continuedusecouldresultinfireor
explosion.
Sharpedgescancutoramputatefingersora
hand.Wrapbladeorwearsturdyglovesto
service.
Onlyreplaceblades.NEVERstraightenor
weld blades.
7_,_,.."_"]=1_N-']_'d
CAUTION: AVOID INJURY. Read
_k and understand the entire Safety
section before proceeding.
CARTON CONTENTS
1
2
Use only replacement parts designed for your
unit. See your Ariens Dealer.
Allow engine to cool before storing in any
enclosure.
ALWAYS clean unit before extended storage.
See engine manual for proper storage.
DO NOT store unit inside a building with fuel
in the fuel tank where any ignition sources
are present.
Use only accessories which have been
approved by Ariens and are properly
installed.
Use only accessories or attachments that are
designed for your unit and that can be used
safely on your terrain.
Check attachments frequently and replace
worn or damaged components with
manufacturer's recommended parts.
ASSEMBLY
1. Remove all packing materials and straps
from unit.
2. Remove one pair of nuts from the
handlebars.
3. Rotate the handlebar into the operating
position and connect the two braces to
the handlebars.
4. Replace the nuts removed in step 1 and
then tighten all four nuts.
1. Mower Unit
2. Literature Pack with
Installation Hardware
Figure 3
GB-9
5.Checkenginecrankcaseoillevel.See
enginemanual.
6.Connectthebatterygroundcable(-)to
thenegativebatteryterminal.
7.Fillfueltank.SeeFILLING THE FUEL
TANKon page 14
NOTE: After the first twenty-five hours of
operation, belt wear may require the pto
clutch cable and the drive control cables to be
adjusted. See Forward/Reverse Drive
Controls on page 18 and Wheel Drive Belts
on page 18.
IMPORTANT: Do not operate the unit without
understanding how the controls work and
how to safely start, stop and operate the unit.
1.HandlebarFoldedDown
2.Nut
3.Brace
Figure4
1. Battery Cover
2. Negative (-) Battery Cable
Figure 5
GB- 10
1
2
4 /
1. PTO Clutch Lever
2. Parking Brake Release Lever
3. Forward Drive Control
4. Reverse Drive Control
5. Handlebars
6. Fuel Tank and Cap
7. Height Adjustment Spacers
8. Muffler
9. Oil Fill/Dipstick
10. Air Filter
11. Fuel Filter
12. Belt Cover
13. Ignition Key
14. Safety Start Switch
15. Throttle/Choke Control
5
10
11
Figure 6
/
6
14
12
13
GB- 11
[e]'-]:I_,_:_Ii[e]_I
CONTROLS AND FEATURES
See Figure 6 for locations.
WARNING: Improper operation
A can lead to injury. Learn what the
controls do and how they work.
Thoroughly read and understand
entire Operator Manual.
CAUTION: AVOID INJURY. Read
A and understand the entire Safety
section before proceeding.
Parking Brake Lever (Right Hand
Lever)
Hold the parking brake lever against the
handlebar to release the wheel lock pin and
operate the unit.
Release the parking brake lever to engage
wheel lock pin and prevent the unit from
rolling forward or backward.
IMPORTANT: The wheel lock pin prevents
the unit from rolling forward or backward. The
unit can still pivot from side to side.
Parking Brake Engaged: Unit will
not roll forward or backward.
'_Brake Disengaged: Hold
lever against handlebar to operate
the unit.
PTO Clutch Lever (Left Hand Lever)
Hold down the lock lever and then squeeze
the pto clutch lever against the handlebar to
engage the clutch and start the mower
blades.
Release the clutch lever to stop the blades.
NOTE: The lock lever prevents the pto clutch
lever from being squeezed accidentally. It will
engage each time you release the clutch
lever.
PTO Disengaged: Mower blades
stop rotating.
PTO Engaged: Hold
lever and then hold clutch lever
against handlebar to engage the
clutch and start the mower blades.
CUTTING HEIGHT ADJUSTMENT
DANGER: Avoid injury from
A rotating blade.
ALWAYS shut off engine before
adjusting cutting height.
[.._4j ,_ [o,,]_"1_"1'_|
Spacers Cut Grass Length
Below Caster
Arms
0 1-3/4" (44.4 mm)
1 2" (50.8 mm)
2 2-1/2" (63.5 mm)
3 2-3/4" (69.8 mm)
4 3" (76.2 mm)
5 3-1/4" (82.6 mm)
6 3-1/2" (88.9 mm)
NOTE: Placing the spacers above the caster
arm lowers the deck and decreases cutting
height. Placing the spacers below the caster
arm raises the deck and increases the cutting
height.
To change cutting height, remove the lock pin
from the top of the caster fork. Support and
raise the deck slightly, turn the cutting height
spacers so the open end aligns with the flats
cut into the caster fork, and then remove the
spacers.
GB- 12
Installspacersonthewheelspindleaboveor
belowthewheelsupportasshown.Turnthe
spacerssotheslotinthespacerdoesnot
alignwiththeflatonthewheelspindle.
Securethespacerswiththelockpin.
(Figure7).
NOTE:Setbothwheelsatthesameheight
foralevelcut.
ignopenenc lespacers
withtheflatcutintothecaster
fork.Removethespacersfrom
thebottomofthestack.
Securespacersabovethe
casterarmwiththelockpin.
Forward Drive Control (Lower Right
Hand Control)
CAUTION: Unit will move at
A
engine start if the wheel drive
controls are engaged. ALWAYS
release the wheel drive controls
before starting unit.
NOTE: Engine must be running for wheel
drive to propel unit.
To drive forward:
Hold the parking brake lever against the
handlebar and slowly squeeze and hold the
forward drive control. Hold the forward drive
control against the handlebar for fastest
speed.
To stop:
Release forward drive control.
Parking Brake
Lever
GO
Forward Drive
Control
STOP
OM1240
Figure7
GB - 13
Reverse Drive Control (Side Right
Hand Control)
CAUTION: Unit will move at
engine start if the wheel drive
controls are engaged. ALWAYS
release the wheel drive controls
before starting unit.
To stop the mower in an emergency:
1. Release the PTO clutch lever and the
parking brake lever.
2. Turn the ignition key to the "OFF"
position.
3. Allow all moving parts to stop before
leaving operator's position.
STARTING AND SHUT OFF
To drive in reverse:
Hold the parking brake lever against the
handlebar and slowly squeeze and hold the
reverse drive control. Hold the reverse drive
control against the handlebar for fastest
speed.
To stop:
Release reverse drive control.
Reverse Drive
,!, rol
_"_ STOP
"_O'_ OM1240
FILLING THE FUEL TANK
To add fuel to fuel tank:
1. Put unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Clean fuel cap and surrounding area.
4. Remove cap.
IMPORTANT: See engine manual for correct
type and grade of fuel.
5. Fill fuel tank. (see SPECIFICATIONS on
page 24 for tank capacity.)
6. Replace fuel cap and tighten.
7. ALWAYS clean any spilled fuel.
EMERGENCY STOPPING
NOTE: The engine will run after the clutch
and parking brake levers are released.
ALWAYS shut off the engine with the ignition
key and remove the key before leaving the
operator's position.
WARNING: Improper operation
can lead to injury. Learn what the
controls do and how they work.
Thoroughly read and understand
entire Operator Manual.
See Figure 6 for all Controls and Features.
NOTE: Start engine on a level surface that is
free of debris.
Electric Start
1. Check each item under Before Each
Use in the MAINTENANCE SCHEDULE
on page 15.
2. Place throttle control in the choke
position. Once the engine has started,
place throttle in the high speed detent.
3. Hold down the safety switch on the dash
panel and turn the ignition key to the
Start position.
4. Release the key and the safety switch
once engine starts.
Shut Off
1. Release the pto clutch lever, the parking
brake lever, and the wheel drive controls
and allow unit to stop completely.
2. Turn the ignition key to the "OFF"
position.
Mowing Tips
Cut grass when it is dry.
Keep mower blades sharp.
Do not set cutting height too low. For tall
grass, mow twice.
Do not mow too fast.
Mow with engine at full throttle. Discharge
clippings into areas already cut.
Vary cutting pattern with each mowing.
NOTE: To prevent dirt and grass from
collecting on mower pan, avoid operating
over bare ground with only patches of grass.
Mulching Tips
For best mulching performance, cut no more
than 1 inch (2.54 cm) of grass per cutting.
GB- 14
,_ CAUTION: AVOID INJURY. Read
and understand the entire Safety
section before proceeding.
Ariens Dealers will provide any service, parts
or adjustments which may be required to
keep your unit operating at peak efficiency.
Should engine require service, contact an
Ariens Dealer or an authorized engine
manufacturer's service center.
MAINTENANCE SCHEDULE
NOTE: Some working conditions (heavy
loads, high ambient temperatures, dusty
conditions, or airborne debris) may require
more frequent service.
See engine manual for further maintenance
and troubleshooting information.
Service
Performed
Check PTO
Clutch
Check Wheel
Drive Control
Clean Unit
Check Engine
Oil
Check Mower
Blade
Check Drive
Belts
Check
Fasteners
Check Air
Cleaner
Change
Engine Oil
General
Lubrication
Check Spark
Plug
Check Engine
Cooling
Check Muffler
After first 5 Hours of operation.
CHECK PTO CLUTCH LEVER
CONTROL
The engine and blade must stop within 5
seconds after releasing the control. If the
blade continues to run, adjust or repair
control immediately.
CHECK WHEEL DRIVE CONTROL
The unit must stop quickly and completely
when the drive controls are released. Adjust
or repair if necessary. See Forward/Reverse
Drive Controls on page 18
CLEAN UNIT
Before each use clean unit, muffler and
engine surfaces of debris, oil or fuel spills to
ensure proper cooling and prevent fires.
CHECK ENGINE OIL
IMPORTANT: Maintain proper oil level at all
times or engine damage will result.
Check the level of the engine crankcase oil
before each use.
Make sure engine is level when checking oil.
See engine manual for instructions.
CHECK MOWER BLADE
See Figure 8.
Check blade mounting: blade must be secure
and bolt torqued to 80 - 100 Ibf-ft (108.4 -
135.6 N°m) (bolt should fully compress lock
washer).
Check blade for nicks and dull cutting edges.
Sharpen if necessary.
Check blade for rounded or broken ends,
thinned metal or other damage. Replace if
necessary.
NOTE: Blades should be sharpened and
balanced professionally. Contact your Ariens
Dealer.
To remove blade:
1. Stop engine, wait for all moving parts to
stop, and disconnect spark plug wire.
2. Block blade to prevent rotation.
3. Remove bolt, lock washer, flat washer
and blade from shaft.
To install blade:
1. Replace blade, flat washer, lock washer
and bolt on shaft.
2. Torque bolt to 80- 100 Ibf-ft (108.4-
135.6 N°m) (bolt should fully compress
lock washer).
3. Connect spark plug wire.
GB- 15
Sharpen the Mower Blades
CAUTION: DO NOT sharpen
mower blades while on unit. An
imbalanced mower blade will
cause excessive vibration and
eventual damage to unit. Check
mower blade balance before
reinstalling blades.
NEVER weld or straighten bent
blades.
1. Remove mower blade from unit.
Discard mower blade if:
More than 1/2 in. (1.27 cm) of metal is
removed.
Air lifts become eroded.
Blade is bent or broken.
2. Sharpen mower blade by removing an
equal amount of material from each end
of mower blade. DO NOT change angle
of cutting edge or round the corner of the
mower blade.
3. Check mower blade balance.
Slide mower blade on an unthreaded
bolt. A balanced blade should remain in
a horizontal position. If either end of
mower blade moves downward, sharpen
the heavy end until blade is balanced
(Figure 9).
Blade
Bolt
Figure 9
DO NOT Sharpen to This Pattern
1 2
DISCARD If More Than
1/2 in. (1.27 cm) 2
4
Sharpen to This Pattern
1. Square Corner
2. Cutting Edge
3. Air Lift
4. Air Lift Erosion
3 OT0792
Figure 8
4. Install mower blade on unit.
5. Tighten the bolts to a torque of 80 -
100 Ibf-ft (108.4 - 135.6 N°m).
CHECK DRIVE BELTS
Check drive belts and replace if worn or
damaged. See Wheel Drive Belts on page 18
CHECK FASTENERS
Check all fasteners for proper tightness. Pay
special attention to blade hardware and all
guards, shields and safety devices.
CHECK AIR CLEANER
See engine manual for specific information.
CHANGE ENGINE OIL
IMPORTANT: Change engine crankcase oil
after first five (5) hours of operation. Then
change oil after every 25 hours of operation.
Refer to engine manual for instructions and
proper oil type.
IMPORTANT: Proper oil level must be
maintained at all times or engine damage will
result. DO NOT overfill. Be sure engine is
level when adding oil.
GENERAL LUBRICATION
The unit has sealed maintenance-free
spindles and transmission. The unit should
not require lubrication except for light oil or
grease at pivot points.
GB- 16
CHECK SPARK PLUG
Spark plug should be replaced every 100
hours of operation or each year.
NOTE: Loose spark plug wire terminals can
cause sparking. Replace terminal if
damaged.
CHECK ENGINE COOLING
WARNING: HOT SURFACES can
,&
cause death or serious injury. DO
NOT TOUCH parts which are hot
from operation. ALWAYS allow
parts to cool.
To prevent overheating, air must circulate
freely around the cooling fins, cylinder head
and block.
Every 100 hours of operation or yearly (more
often if conditions require) remove blower
housing and clean cooling fins. See engine
manual for instructions.
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CAUTION: AVOID INJURY. Read
and understand the entire Safety
section before proceeding.
PTO CLUTCH
CHECK MUFFLER
Check muffler for debris, cracks, wear, or
other damage.
CAUTION: Replace worn-out
mufflers immediately. Continued
use could result in fire or
explosion.
WARNING: If you cannot adjust
the controls so the unit drives
properly, immediately take the unit
to your local authorized dealer for
repairs.
1. Test the pto clutch adjustment.
With the clutch disengaged, the blade
brake should touch the brake drum.
With the clutch engaged, the blade
brake should not touch the brake drum
and the deck belt should be under
tension.
2. Loosen the lock nut on the cable
adjuster under the dash panel.
3. Turn the adjuster body to tighten or
loosen the clutch cable.
NOTE: There must be some slack in the
clutch cable with the clutch disengaged.
4. Tighten the lock nut to hold the
adjustment.
IMPORTANT: If you cannot adjust the pto
clutch or if it fails to operate properly,
immediately take the unit to your Ariens
dealer for repair.
1. Cable 3. Check
Adjuster Slack
2. Lock Nut
Figure 10
GB - 17
Forward/Reverse Drive Controls BELT REPLACEMENT
WARNING: If you cannot adjust
the controls so the unit drives
properly, immediately take the unit
to your local authorized dealer for
repairs.
After new belts have been worn in or if the
drive seems to be losing power, the drive
control cable may need adjustment.
Adjust both drive controls the same way.
1. Loosen the lock nut on the drive lever.
2. Turn the cable adjuster to tighten or
loosen the cable.
3. Tighten the lock nut to hold the
adjustment.
4. Test the drive.
Unit should move forward when the
drive control is squeezed and it should
coast to a stop when the drive control is
released.
NOTE: The reverse drive control has been
removed from the unit for clarity of the
illustration.
WARNING: AVOID INJURY.
ALWAYS block wheels, engage
parking brake and know all jack
stands are strong, secure and will
hold weight of unit during
maintenance.
Wheel Drive Belts
1. Stop engine, remove key, wait for all
moving parts to stop and hot parts to
cool.
2. Raise and support the rear of the unit.
3. Remove the rear cover and disconnect
the neutral return springs from the spring
anchors.
Disconnect neutral return
springs from the spring anchors.
1. Cable 2. Lock Nut
Adjuster
Figure 11
Figure 12
4. Remove the idler arm from the
transmission plate. See Figure 13.
5. Remove the forward drive belt from the
engine pulley and remove it from the
unit.
6. Remove the reverse drive belt from the
engine pulley and remove it from the
unit.
7. Route the new reverse belt through the
transmission idler arm and then install
belt on the engine pulley. See Figure 13.
8. Route the new forward belt through the
transmission idler arm and then install
belt on the engine pulley. See Figure 13.
9. Install the idler arms on the transmission
plate and install the belts on the
transmission pulleys. See Figure 13.
10. Replace the rear cover.
11. Start the unit and test operation of the
drive system. Adjust the wheel drive
controls, if needed.
GB- 18
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