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89-100
User Manual
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Apollo Conbraco 89-100-A, 89-100 User Manual

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89-100-A SERIES
CARBON STEEL BALL VALVE 1/4” - 1”
Female NPT Thread, 2000 CWP (psig). Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam. Vacuum Service to 29 inches Hg. MSS SP-110 Compliant.
FEATU R ES
VAR I ATIONS AVAI L ABLE
• 89-140 Series (316 SS Ball & Stem)
• Reinforced seats
• Mounting pad for easy actuator mounting
• Blowout-proof stem design
• Adjustable packing gland
• Zinc phosphate corrosion protection
• Fire safe to API 607 (requires -24 sux)
• CSA CGA 3.16-M88 (Requires “GS” sux)
• Meets NACE MR0175 (2000) & MR0103 (2003)
0
STANDARD MATERIAL LIST
PART MATERIAL
Lever and grip Steel, zinc plated w/vinyl
1
Stem packing MPTFE
2
Stem bearing RPTFE
3
Ball A108-CS chrome plated or A276-31 6 SS
4
Seat (2) RPTFE
5
Retainer A2 16-WCB Carbon Steel
6
Gland nut A108 Carbon Steel
7
Stem A108 -CS or A276-316 SS
8
Lever nut Steel, zinc plated
9
Body seal PTFE
10
Body A216-WCB Carbon Steel
11
OPTIONS AVAILABLE
(MORE INFORMATION IN SECTION J)
• Minimum quantities apply
• To specify an option, replace the “0 1” sta ndard sux with the sux of the option.
• To specify multiple options, replace the “ 01” sux with the d esire d suxes i n the numer ical order shown below. NOT E: Not all suxes c an be combined to gether.
(SUFFIX) OPTION SIZES
-01 Standard Configuration All
-P -01- BSPP (Parallel) Thread Connection 1/4” to 2”
-T -01 - BSPT (Tapered) Thread Connection 1/4” to 2”
-02- Stem Grounded 1/4” to 3”
-04- 2.25” Stem Extension (Carbon Steel, Zinc Plated) 1/4” to 3”
-07- Steel Tee Handle 1/4” to 2”
-08- 90º Reversed Stem 1/4” to 3”
-10- SS Lever & Nut 1/4” to 3”
-14- Side Vented Ball (Uni-Directional) 1/4” to 3”
-15- Wheel Handle, Steel 1/4” to 2”
-16- Chain Lever - Vertical 3/4” to 2”
-18- Plain Yellow Grip 1/4” to 3”
-19- Lock Plate 1/4” to 2”
-24-
-27- SS Latch-Lock Lever & Nut 1/4” to 3”
-30- Cam-Lock and Grounded 1/4” to 2”
-32- SS Tee Handle & Nut 1/4” to 2”
-35- PTF E Trim 1/4” to 3”
-39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/4” to 2”
-40- Cyl-Loc and Grounded 1/4” to 2”
-45- Less Lever & Nut 1/4” to 3”
-46- Latch Lock Lever - Lock in Closed Position Only 1/4” to 3”
-47- SS Oval Latch- Lock Handle & Nut 1/4” to 1”
-48- SS Oval Handle (No Latch) & Nut 1/4” to 2”
-49- No Lubrication. Assembled Dry. 1/4” to 3”
-50- 2.25” CS Locking Stem Extension 1/4” to 3”
-56- Multifill Seats & Packing 1/4” to 3”
-58- Chain Lever - Horizontal 3/4” to 2”
-60- Static Grounded Ball & Stem 1/4” to 3”
-64-
-67- Cleaned for Industrial Gases 1/4” to 3”
-GS CSA CGA 3.16 All
Pressure/Temperature Ratings - Page M-14, Graph No. 13
Graph ite packin g, PTFE body seal, R PTFE be aring (Fire Safe API 607, 5th edition, ISO 10497-5:2004)
250# Steam Trim (MPTFE Seats & Packing)
Use with 316 SS Ball & Stem Variation
DIMENSIONS
PRODUCT NO. SIZE A B C D E F G H J K L M N WT.
89-101-01A 1/4 ” 0.37 1.02 2.05 1.71 3.85 0.50 1.12 0.88 0.34 0.53 0.375 0.234 1.16 0.58
89-102-01A 3/8” 0.37 1.02 2.05 1.71 3.85 0.50 1.12 0.88 0.34 0.53 0.375 0.234 1.16 0.55
89-103-01A 1/2” 0.50 1.12 2.23 1.79 3.85 0.50 1.12 0.90 0.34 0.59 0.375 0.234 1.38 0.63
89-104-01A 3/4 ” 0.68 1.47 2.96 2.03 4.75 0.87 1.37 1.02 0.42 0.78 0.437 0.256 1.75 1.30
89-105-01A 1” 0.87 1.67 3.34 2.16 4.75 0.87 1.37 1.02 0.42 0.91 0.437 0.256 1.94 1.60
REV. 11APR16
1/4” to 3”
1/4” to 3”
A-34
Customer Service (704) 841-6000
industrial.apollovalves.com
89-100 SERIES
CARBON STEEL BALL VALVE 1-1/4” - 2”
Female NPT Thread, 1500 CWP (psig). Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam. Vacuum Service to 29 inches Hg. MSS SP-110 Compliant.
FEATU R ES
• Reinforced seats
• Mounting pad for easy actuator mounting
• Blowout-proof stem design
• Adjustable packing gland
• Zinc phosphate corrosion protection
• Fire safe to API 607 (requires -24 sux)
• CSA CGA 3.16-M88 (Requires “GS” sux)
• Meets NACE MR0175 (2000) & MR0103 (2003)
STANDARD MATERIAL LIST
PART MATERIAL
Lever and grip Steel, zinc plated w/vinyl
1
Stem packing MPTFE
2
Stem bearing RPTFE
3
Ball A108-CS chrome plated or A276-31 6 SS
4
Seat (2) RPTFE
5
Retainer A2 16-WCB Carbon Steel
6
Gland nut A108 Carbon Steel
7
Stem A108 -CS or A276-316 SS
8
Lever nut Steel, zinc plated
9
Body seal PTFE
10
Body A216-WCB Carbon Steel
11
VAR I ATIONS AVAI L ABLE
• 89-140 Series (316 SS Ball & Stem)
OPTIONS AVAILABLE
(MORE INFORMATION IN SECTION J)
• Minimum quantities apply
• To specify an option, replace the “0 1” sta ndard sux with the sux of the option.
• To specify multiple options, replace the “ 01” sux with the d esire d suxes i n the numer ical order shown below. NOT E: Not all suxes c an be combined to gether.
(SUFFIX) OPTION SIZES
-01 Standard Configuration All
-P -01- BSPP (Parallel) Thread Connection 1/4” to 2”
-T -01 - BSPT (Tapered) Thread Connection 1/4” to 2”
-02- Stem Grounded 1/4” to 3”
-04- 2.25” Stem Extension (Carbon Steel, Zinc Plated) 1/4” to 3”
-07- Steel Tee Handle 1/4” to 2”
-08- 90º Reversed Stem 1/4” to 3”
-10- SS Lever & Nut 1/4” to 3”
-14- Side Vented Ball (Uni-Directional) 1/4” to 3”
-15- Wheel Handle, Steel 1/4” to 2”
-16- Chain Lever - Vertical 3/4” to 2”
-18- Plain Yellow Grip 1/4” to 3”
-19- Lock Plate 1/4” to 2”
-24-
-27- SS Latch-Lock Lever & Nut 1/4” to 3”
-30- Cam-Lock and Grounded 1/4” to 2”
-32- SS Tee Handle & Nut 1/4” to 2”
-35- PTF E Trim 1/4” to 3”
-39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/4” to 2”
-40- Cyl-Loc and Grounded 1/4” to 2”
-45- Less Lever & Nut 1/4” to 3”
-46- Latch Lock Lever - Lock in Closed Position Only 1/4” to 3”
-47- SS Oval Latch- Lock Handle & Nut 1/4” to 1”
-48- SS Oval Handle (No Latch) & Nut 1/4” to 2”
-49- No Lubrication. Assembled Dry. 1/4” to 3”
-50- 2.25” CS Locking Stem Extension 1/4” to 3”
-56- Multifill Seats & Packing 1/4” to 3”
-58- Chain Lever - Horizontal 3/4” to 2”
-60- Static Grounded Ball & Stem 1/4” to 3”
-64-
-67- Cleaned for Industrial Gases 1/4” to 3”
-GS CSA CGA 3.16 All
Pressure/Temperature Ratings - Page M-13, Graph No. 11
Graph ite packin g, PTFE body seal, R PTFE be aring (Fire Safe API 607, 5th edition, ISO 10497-5:2004)
250# Steam Trim (MPTFE Seats & Packing)
Use with 316 SS Ball & Stem Variation
1/4” to 3”
1/4” to 3”
DIMENSIONS
PRODUCT NO. SIZE A B C D E F G H J K L M WT.
89-106-01 1.25” 1.00 2.00 4.00 2.68 5.40 0.94 1.50 1.50 0.60 1.12 0.625 0.377 3.10
89-107-01 1. 5” 1.25 2.17 4.34 3.06 7.75 0.94 1.50 1.50 0.60 1.28 0.625 0.377 4.20
89-108-01 2” 1.50 2.69 5.43 3.26 7.7 5 0.94 1.50 1.46 0.60 1.50 0.625 0.377 6.10
Customer Service (704) 841-6000
industrial.apollovalves.com
REV. 11APR16
A-35
89-100 SERIES
CARBON STEEL BALL VALVE 2-1/2” - 3”
Female NPT Thread, 1000 CWP (psig). Cold Non-Shock. (See referenced P/T chart) 150 psig Saturated Steam. Vacuum Service to 29 inches Hg. MSS SP-110 Compliant.
FEATU R ES
• Reinforced seats
• Mounting pad for easy actuator mounting
• Blowout-proof stem design
• Adjustable packing gland
• Zinc phosphate corrosion protection
• Fire safe to API 607 (requires -24 sux)
• CSA CGA 3.16-M88 (Requires “GS” sux)
• Meets NACE MR0175 (2000) & MR0103 (2003)
STANDARD MATERIAL LIST
PART MATERIAL
Lever and grip Steel, zinc plated w/vinyl
1
Stem packing MPTFE
2
Stem bearing RPTFE
3
Ball A108-CS chrome plated or A276-31 6 SS
4
Seat (2) RPTFE
5
Retainer A2 16-WCB Carbon Steel
6
Gland nut A108-Carbon Steel
7
Stem A108 -Carbon Steel or A276-316 SS
8
Lever nut Steel, zinc plated
9
Body seal PTFE
10
Body A216-WCB Carbon Steel
11
VAR I ATIONS AVAI L ABLE
• 89-140 Series (316 SS Ball & Stem)
OPTIONS AVAILABLE
(MORE INFORMATION IN SECTION J)
• Minimum quantities apply
• To specify an option, replace the “0 1” sta ndard sux with the sux of the option.
• To specify multiple options, replace the “ 01” sux with the d esire d suxes i n the numer ical order shown below. NOT E: Not all suxes c an be combined to gether.
(SUFFIX) OPTION SIZES
-01 Standard Configuration All
-P -01- BSPP (Parallel) Thread Connection 1/4” to 2”
-T -01 - BSPT (Tapered) Thread Connection 1/4” to 2”
-02- Stem Grounded 1/4” to 3”
-04- 2.25” Stem Extension (Carbon Steel, Zinc Plated) 1/4” to 3”
-07- Steel Tee Handle 1/4” to 2”
-08- 90º Reversed Stem 1/4” to 3”
-10- SS Lever & Nut 1/4” to 3”
-14- Side Vented Ball (Uni-Directional) 1/4” to 3”
-15- Wheel Handle, Steel 1/4” to 2”
-16- Chain Lever - Vertical 3/4” to 2”
-18- Plain Yellow Grip 1/4” to 3”
-19- Lock Plate 1/4” to 2”
-24-
-27- SS Latch-Lock Lever & Nut 1/4” to 3”
-30- Cam-Lock and Grounded 1/4” to 2”
-32- SS Tee Handle & Nut 1/4” to 2”
-35- PTF E Trim 1/4” to 3”
-39- SS Hi-Rise Locking Wheel Handle, SS Nut 1/4” to 2”
-40- Cyl-Loc and Grounded 1/4” to 2”
-45- Less Lever & Nut 1/4” to 3”
-46- Latch Lock Lever - Lock in Closed Position Only 1/4” to 3”
-47- SS Oval Latch- Lock Handle & Nut 1/4” to 1”
-48- SS Oval Handle (No Latch) & Nut 1/4” to 2”
-49- No Lubrication. Assembled Dry. 1/4” to 3”
-50- 2.25” CS Locking Stem Extension 1/4” to 3”
-56- Multifill Seats & Packing 1/4” to 3”
-58- Chain Lever - Horizontal 3/4” to 2”
-60- Static Grounded Ball & Stem 1/4” to 3”
-64-
-67- Cleaned for Industrial Gases 1/4” to 3”
-GS CSA CGA 3.16 All
Pressure/Temperature Ratings - Page M-12, Graph No. 7
Graph ite packin g, PTFE body seal, R PTFE be aring (Fire Safe API 607, 5th edition, ISO 10497-5:2004) 1/4” to 3”
250# Steam Trim (MPTFE Seats & Packing)
Use with 316 SS Ball & Stem Variation
1/4” to 3”
DIMENSIONS
PRODUCT NO. SIZE A B C D E F G H J K L M WT.
89-109-01 2.5” 2.50 3.38 6.75 4.03 7.75 1.38 3.37 1.71 0.60 2.00 0.625 0.377 15.60
89-100-01 3” 2.50 3.38 6.75 4.03 7.75 1.38 3.37 1.71 0.60 2.00 0.625 0.377 16.50
REV. 11APR16
A-36
Customer Service (704) 841-6000
industrial.apollovalves.com
FLOW DATA
FLOW DATA
The listed Cv “factors” are derived from actual flow testing, at Apollo’s Pageland, South Carolina factory. These tests were completed using standard “o the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure dierential across the valve/connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing.
FLOW OF LIQUID
Q = C
or ∆P =
V
(Q)2 (SpGr)
WHERE:
• Q = Flow in US gpm
• ∆P = Pressure drop (psig)
• SpGr = Specific gravity at flowing temperature
• Cv = Valve constant
√
(Cv)
∆P
SpGr
2
FLOW OF GAS
Q = 1360 C
or ∆P =
V
5.4 x 10
(∆P) (P2)
(SpGr) (T)
√
-7
(SpGr) (T) (Q)
(Cv)2 (P2)
WHERE:
• Q = Flow in SCFH
• ∆P = Pressure drop (psig)
• SpGr = Specific gravity (based on air = 1.0)
• P2 = Outlet pressure–psia (psig + 14.7)
• T = (temp. °F + 460)
• Cv = Valve constant
CAUTION: The gas equation shown, is valid at very low pressure drop ratios.
The gas equation is NOT valid when the ratio of pressure drop (∆P) to inlet
NOTE: Only use the gas equation shown if (P1 -P2)/P1 is less than 0.02.
pressure (P1) exceeds 0.02.
CV FACTORS FOR APOLLO® VALVES (CONTINUED ON M-4)
VALVE
70B-140 Series 8.4 7. 2 15 30 43 48 84 108 190 370 670 -- -- -- --
70-100/200 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- ---
70-30 0/400 Series -- -- 15 30 43 48 84 108 -- -- -- -- -- -- --
70-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- --
70-8 00 Series 8.4 7. 2 15 30 43 48 84 -- -- -- -- -- -- -- --
71-AR Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- --
71-100/200 Series -- -- -- 30 43 48 84 108 190 370 -- -- -- -- --
72-100/900 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- --
72-1xx-A/72-9xx-A Series -- -- 26 48 65 125 170 245 -- -- -- -- -- -- --
73A-100 Series 8.4 7. 2 15 30 43 48 84 108 -- -- -- -- -- -- --
73-30 0/40 0 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- --
74-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 670 -- -- -- --
75-100 Series 8.4 7. 2 15 30 43 48 84 108 190 370 670 -- -- -- --
76-AR Series 8.4 7. 2 15 30 43 48 84 108 190 370 670 -- -- -- --
76F-100 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- --
76 FJ-1 00 Se rie s 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- --
76FK-10 0 Series 8.1 15 15 51 68 125 177 389 -- -- -- -- -- -- --
76-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- --
76-300/400 Series -- -- 26 48 65 125 170 216 -- -- -- -- -- -- --
76-600 Series 2.3 4.5 5.4 12 14 21 34 47 -- -- -- -- -- -- --
76J-100 Series 8.4 7. 2 15 30 43 48 84 108 190 370 -- -- -- -- --
76J-AR Series 8.4 7. 2 15 30 43 48 84 108 190 370 670 -- -- -- --
76K-100 Serie s 8.4 7. 2 15 30 43 48 84 108 190 370 -- -- -- -- --
76K-AR Seri es 8.4 7. 2 15 30 43 48 84 108 190 370 670 -- -- -- --
7K-100 Ser ies -- -- 15 51 68 125 177 389 503 -- -- -- -- -- --
77-AR Series 8.1 15 15 51 68 -- 177 389 -- -- -- -- -- -- --
1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12
SIZE (IN.)
2
Customer Service (704) 841-6000
REV. 21APR17
industrial.apollovalves.com
M-3
FLOW DATA
FOR APOLLO® BALL VALVES
CV FACTORS FOR APOLLO® VALVES (CONTINUED FROM M-3)
VALVE
77C-10 0/20 0 Series 4.5 7. 2 16 36 68 125 177 389 503 -- -- -- -- -- --
77D-140 Series 4.5 7. 2 16 36 68 125 177 389 -- -- -- -- -- -- --
77D-640 Series -- -- -- 11 24 35 -- -- -- -- -- -- -- -- --
77G-UL Series 4.5 7. 2 16 36 68 125 177 389 503 -- -- -- -- -- --
77W Series -- -- 16 36 68 125 177 389 -- -- -- -- -- -- --
77-100/200 Series 8.1 15 15 51 68 125 177 389 503 -- -- -- -- -- --
79 Series 8.5 8.5 9.8 32 44 66 148 218 440 390 -- -- -- -- --
80 Series 8.4 7. 2 15 30 43 48 84 108 190 370 -- -- -- -- --
82-100/200 Series 8 .1 14 26 51 68 120 170 376 510 996 1893 -- -- -- --
83A/83B Series 8.1 14 26 51 68 120 170 376 -- -- -- -- -- -- --
83R-100/200 Series -- -- -- -- -- -- 170 376 -- 996 1893 -- -- -- --
86A/86B Series 8.1 14 26 51 68 120 170 376 -- -- -- -- -- -- --
86R-100/200 Series -- -- -- -- -- -- 170 376 -- 996 1893 -- -- -- --
87A-100 Series -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87A-200 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
87A-700 Series -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87A-900 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
87A-F00 Series -- -- -- -- 75 -- 195 410 545 1021 2016 4837 -- -- --
87B-100 Series -- -- -- -- -- -- -- -- -- 375 673 1099 1902 3890 --
87J -10 0 Se rie s -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87J -20 0 Se rie s -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
87J -700 S eri es -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87J-900 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
87K-100 Serie s -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87K-200 Ser ies -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
87K-700 Series -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
87K-900 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
88A-100 Series -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
88A-200 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
88 A-700 Series -- -- -- -- -- -- 86 104 234 375 673 1099 1902 3890 --
88A-900 Series -- -- 15 19 75 -- 195 410 545 1021 2016 4837 9250 15170 22390
88A-F00 Series -- -- -- -- 75 -- 195 410 545 1021 2016 4837 -- -- --
88B-100 Series -- -- -- -- -- -- -- -- -- 375 673 1099 1902 3890 --
89-100 Series 8.4 7. 2 15 30 43 48 84 108 190 370 -- -- -- -- --
9A-100 Series 8.3 6.7 5.7 10 16 25 40 62 -- -- -- -- -- -- --
90-100 Series 8.3 6.7 5.7 10 16 25 40 62 -- -- -- -- -- -- --
92-100 Series 8.3 6.7 5.7 10 16 25 40 62 -- -- -- -- -- -- --
93-100 Series 8.3 6.7 5.7 10 16 25 40 62 -- -- -- -- -- -- --
94A-100/200 Series 6 7 19 34 50 104 268 309 629 1018 1622 -- -- -- --
96-100 Series 8.3 6.7 5.7 10 16 25 40 62 -- -- -- -- -- -- --
399-100 Series 8.4 7.2 15 30 43 48 84 108 190 370 -- -- -- -- --
489-100 Series 8.4 7. 2 15 30 43 48 84 108 190 370 -- -- -- -- --
1/4 3/8 1/2 3/4 1 1.25 1.5 2 2.5 3 4 6 8 10 12
SIZE (IN.)
M-4
Customer Service (704) 841-6000
industrial.apollovalves.com
PRESSURE/TEMPERATURE RATINGS
ENGINEERING DATA
1000 CWP (CS) ASTM A216-WCB GRAPH 7
1000 CWP (SS) ASTM A351-CF8M GRAPH 8
M-12
Customer Service (704) 841-6000
industrial.apollovalves.com
PRESSURE/TEMPERATURE RATINGS
ENGINEERING DATA
1500 CWP (CS) ASTM A216-WCB OR ASTM A105 GRAPH 11
1500 CWP (SS) ASTM A351-CF8M GRAPH 12
Customer Service (704) 841-6000
industrial.apollovalves.com
M-13
PRESSURE/TEMPERATURE RATINGS
ENGINEERING DATA
2000 CWP (CS) ASTM A216-WCB OR ASTM A105 GRAPH 13
2000 CWP (SS) ASTM A351-CF8M GRAPH 14
M-14
Customer Service (704) 841-6000
industrial.apollovalves.com
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