APG LOE Operating Manual

APG
LOE Ultrasonic Level Sensors
User Manual
Web Enabled Controller, Series B
R
Doc #9004258
Rev C, 04/16
Table of Contents
Introduction ................................................................................................................ iii
Warranty and Warranty Restrictions .................................................................... iv
Chapter 1: Specications and Options.....................................................................1
Dimensions ........................................................................................................................................1
Specications ............................................................................................................................... 2-3
Model Number Congurator .......................................................................................................... 3
System Wiring Diagrams ........................................................................................................... 4-6
Chapter 2: Installation and Removal Procedures and Notes ..............................7
Tools Needed .....................................................................................................................................7
Connection Notes ............................................................................................................................. 7
Electrical Installation .....................................................................................................................7
Installation Notes ............................................................................................................................8
Mounting Instructions ................................................................................................................... 8
Software Setup ............................................................................................................................9-13
Removal Instructions ................................................................................................................... 13
Chapter 3: Programming with Modbus TCP/IP ................................................... 14
Modbus Polling via Ethernet with Modbus TCP/IP ...........................................................14-15
LOE Generic Modbus Register List .............................................................................................15
Modbus Programming of Individual Sensors .......................................................................... 16
Chapter 4: LOE Embedded Web Server ..................................................................16
Accessing the LOE Embedded Web Server ............................................................................. 16
Navigating the LOE Embedded Web Server ........................................................................16-17
LOE Sensor Input Conguration Submenus .......................................................................18-32
Modbus Sensor Conguration Registers ............................................................................ 33-35
LOE Utility Menus ................................................................................................................... 36-39
Chapter 5: Maintenance .......................................................................................... 40
General Care ....................................................................................................................................40
Troubleshooting ............................................................................................................................. 40
Calibration ....................................................................................................................................... 41
Repair and Returns ........................................................................................................................ 41
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Introduction
Thank you for purchasing an LOE Ultrasonic Level Sensor and Web Enabled Controller from APG. We appreciate your business! Please take a few minutes to familiarize yourself with your LOE and this manual.
The LOE Ultrasonic Level Sensor and Web Enabled Controller oers a wide degree of integrated, exible,
remote and local control and monitoring for your system. The LOE can control up to 10 APG Modbus
sensors--any combination of level, pressure, magnetostrictive and ultrasonic--and two input or output
relay terminals. All readings are available for control and monitoring via TCP/IP for local or remote network
access. The LOE also had exible power options: it can use either POE or an independent 12-28 VDC power
source.
Reading your label
Every APG controller comes with a label that includes the controller’s model number, part number, and serial number. The LOE label also indicates the default IP address, subnet mask, and mac address. Please
ensure that the model number on your label matches your order.
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iii
Warranty and Warranty Restrictions
This product is covered by APG’s waranty to be free from defects in material and workmanship under
normal use and service of the product for 24 months. For a full explanation of our Warranty, please visit
https://www.apgsensors.com/about-us/terms-conditions. Contact Technical Support to recieve a Return
Material Authorization before shipping your product back.
Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone.
iv
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Chapter 1: Specications and Options
• Dimensions
LOE-2126, LOE-6126
2.40”
61.0mm
2.30”
58.4mm
4.00”
101.6mm
2.00”
50.8mm
4.00”
101.6mm
6.05”
153.7mm
2” NPT
5.50”
139.7mm
LOE-3136
6.05”
153.7mm
2.40”
61.0mm
3.86”
98.0mm
3” NPT
3.00”
76.2mm
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5.50”
139.7mm
1
Specications
Performance
Operating Range 0.6 - 15.0 ft. / 7 in. - 180 in. / 178mm - 4572mm (6126)
1.0 - 25.0 ft. / 12 in. - 300 in. / 305mm - 7620mm (2126)
1.5 ft. - 40 ft. / 18 in. - 480 in. / 458mm - 12192mm (3136) Beam Pattern 9° o axis Transducer Frequency 43 kHz (3136) / 69 kHz (2126, 6126) Response Time Programmable, 5 Hz maximum (200 ms)
Communications
Digital Output Ethernet TCP/IP Modbus Ethernet TCP/IP via embedded webserver (LAN only)
Ethernet TCP/IP to APG-provided website
0-2 Isolated Solid State Relays Inputs RS-485 Modbus (up to 10 slave sensors) 0-2 Discrete Switches
Electrical
Operational Supply Voltage (at sensor) 48 VDC via POE (requires injector or switch) 12-28 VDC Current Draw 40 mA @ 48 VDC 80 mA @ 24 VDC Power Rating (LOE) 2.0 W Max Isolated SS Relays 120V, 120 mA Max
Accuracy
Accuracy ±0.25% of detected range Resolution 0.1 inch (2.54 mm)
Environmental
Operating Temperature -40 to 60°C (-40 to 140°F)
Internal Temperature Compensation Yes Enclosure Protection IP65
Materials of Construction
Transducer Housing PVDF Upper Housing PC/PET Transducer Type Ceramic, PVDF faced
2
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Mounting
LOE-2126 2” Ø NPT LOE-3136 3” Ø NPT LOE-6126 2” Ø NPT
Compatible APG Modbus Senors
Ultrasonic MNU Magnetostrictive MPX-E1, MPX-R1 Pressure PT-400-L5, PT-400-L31, PT-500-L5, PT-500-L31 Controllers DCR-1006A, MND
Model Number Congurator
Model Number: LOE - _____ - _____
A B
A. Model
2126 1 - 25 ft. (305mm - 7620mm); 69 kHz; 2” NPT threads 3136 1.5 - 40 ft. (458mm - 12192mm); 43 kHz; 3” NPT threads 6126 0.6 - 15 ft. (178mm - 4572mm); 69 kHz; 2” NPT threads
B. Relay Conguration
0000 2 relay outputs 0010 1 relay output, 1 switch input 0110 2 switch inputs
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3
System Wiring Diagrams
External 12-28 VDC Source Wiring
To 12-28 VDC Power Supply
+
-
ETHERNET PORT
COM OK
SEND/ RESET
TR1 TR1 TR2 TR2
24V B A GND
RS-485
POE (Power over Ethernet) Wiring
To
Network
Connection
24V B A GND
RS-485
NOTE: Power terminals for 24V and GND can only be used to power Modbus sensors if LOE is powered via POE. If LOE is powered via 12-28 VDC supply, Modbus sensors must be powered independently.
LAN + DCLAN
POWER
POE
Power
Injector
24V B A GND
RS-485
Terminal inside housing supplies 24 Vdc to power attached Modbus devices
To AC power
4
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when powering the LOE from a POE source.
Modbus Sensor Daisy-chain Wiring
270 Ω terminating
resistor NOT internal
to LOE
RS-485
24VBAGND
NOTE: Power terminals for 24V and GND can only be used to power Modbus sensors if LOE is powered via POE. If LOE is powered via 12-28 VDC supply, Modbus sensors must be powered independently.
TR1TR1TR2TR2
Use shielded cable
Note: Terminating resistor size recommended based on input resistance of LOE. Length of cable and overall impedence of network may
necessitate a different size resistor.
Trunk Line
Sensor Line Drops
B
A
Sensor 1
GND
V+
B
Sensor 2
270 Ω
terminating
resistor at
last sensor
B
A
V+
GND
A
Sensor 3
GND
V+
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5
System Overview - LOE with Modbus network, SSR’s and Internet Connection
MNU Ultrasonic Sensors MP Magnetostrictive Float Level Sensors
Server Hosting
Website and
Logged Data
Network / Internet Connection
Computer
on
Internet
Computer
on
Local
Network
Connection to Internet
Modbus Input
Solid State Relays
6
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Chapter 2: Installation and Removal Procedures and Notes
• Tools Needed
Flat head screwdriver to remove knockouts for cables.
If you are using a stand pipe to mount your LOE, you will probably need tools to install the stand pipe.
For any attached Modbus sensors, please consult each sensor’s user manual for installation notes and
instructions.
NOTE: For any APG sensor user manual, please visit http://apgsensors.com/support.
• Connection Notes
Up to 10 Modbus sensors can be connected to the LOE in any combination.
Output SSR’s are rated for 120V, 120mA max.
IMPORTANT: Each Modbus sensor must be connected to the network individually and
assigned a unique Sensor Number before the next sensor can be added.
• Electrical Installation
Use at head screwdriver to remove knockouts on either side of LOE housing.
Insert included cable ttings in knockout holes.
Connect any relays rst.
Connect LOE to Ethernet/network.
Connect independent 12-28 VDC supply if not using POE.
Connect and set up one Modbus sensor at a time.
IMPORTANT: Multiple Modbus sensors added to the network simultaneously are all
assigned the same Modbus address/sensor number: 1. Sensors MUST be added to the network individually.
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7
• Installation Notes
Mount your LOE sensor so that it has a clear, perpendicular sound path to the surface being moni­tored. Your sensor should be mounted away from tank or vessel walls and inlets. (See Figure 2.1)
The sound path should be free from obstructions and as open as possible for the 9° o axis beam
pattern.
If you are using a stand pipe, please see our guide to stand pipes on our website:
http://www.apgsensors.com/about-us/blog/how-to-install-a-stand-pipe.
Figure 2.1
Mounting Instructions
Mounting your LOE is easy if you follow a few simple steps:
Never over-tighten the sensor.
Always screw in your sensor by hand to avoid cross-threading. Thread failure can be a problem if you
damage threads by over-tightening them or by crossing threads.
IMPORTANT: Do not over tighten! The sensor should be threaded in only hand tight.
NOTE: Do not mount the sensor where the beam will intersect objects such as ll
streams, pipes, ladder rungs, wall seams, or corrugated tank walls.
8
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• Software Setup
Initial setup of the LOE and individual Modbus sensors is done via an embedded web server. The embedded server can be accessed by using either the serial number or local IP address of the LOE and a web browser
(Internet Explorer, Chrome, Firefox, etc).
NOTE: Port 6700 must be open on your local network for the LOE to connect.
Accessing LOE Embedded Web Server via Serial Number
The easier way to access the embedded web server is to type loe_xxx into a web browser on a computer connected to the same local network as the LOE. xxx represents the numeric portion of the LOE’s serial number. See Figures 2.2 and 2.3.
Figure 2.2
Figure 2.3
NOTE: If your web browser performs a web search for “loe_xxx” istead of accessing the
server, type “http://loe_xxx”.
Some networks will block this direct access to the LOE. If this is the case, you will need to use the IP address of your LOE to access the embedded web server. The IP address can be obtained two ways: ask your local network administrator, or logon to your APG-provided website, www.levelandow.com.
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9
Accessing LOE Embedded Web Server via Local IP Address
Log on to your APG-provided website, and a list of sites will be displayed on your screen (see Figure 2.4). Select the site where the new LOE is installed. From the list of sensors at thie site, select the sensor with the serial number that matches the new LOE. (See Figure 2.5)
Figure 2.4
10
Figure 2.5
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