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APC MGE Galaxy 3500, G35T10KF1B2S, KVA 208-220 V User Manual

SingleandParallel Installation
MGE™Galaxy™3500 10-30kVA208/220V
AmericanPowerConversionLegalDisclaimer
TheinformationpresentedinthismanualisnotwarrantedbytheAmericanPowerConversion Corporationtobeauthoriative,errorfree,orcomplete.Thispublicationisnotmeanttobe asubstitutefordetailedoperationalandsitespecicdevelopmentplan.Therefore,American PowerConversionCorporationassumesnoliabilityfordamages,violationsofcodes,improper installation,systemfailures,oranyotherproblemsthatcouldarisebasedontheuseofthis Publication.
TheinformationcontainedinthisPublicationisprovidedasisandhasbeenpreparedsolely forthepurposeofevaluatingdatacenterdesignandconstruction.ThisPublicationhasbeen compiledingoodfaithbyAmericanPowerConversionCorporation.However,nopresentation ismadeorwarranty ,eitherexpressorimplied,astothecompletenessoraccuracyofthe informationthisPublicationcontains.
NOEVENTSHALLAMERICANPOWERCONVERSIONCORPORA TIONBELIABLE FORANYDIRECT,INDIRECT,CONSEQUENTIAL,PUNITIVE,SPECIAL,OR INCIDENTALDAMAGES(INCLUDING,WITHOUTLIMITA TION,DAMAGESFOR LOSSOFBUSINESS,CONTRACT ,REVENUE,DA TA,INFORMA TION,ORBUSINESS INTERRUPTION)RESULTINGFROM,ARISINGOUT ,ORINCONNECTIONWITHTHE USEOF ,ORINABILITYTOUSETHISPUBLICA TIONORTHECONTENT,EVENIF AMERICANPOWERCONVERSIONCORPORA TIONHASBEENEXPRESSL YADVISED OFTHEPOSSIBILITYOFSUCHDAMAGES.AMERICANPOWERCONVERSION CORPORATIONRESERVESTHERIGHTTOMAKECHANGESORUPDA TESWITH RESPECTTOORINTHECONTENTOFTHEPUBLICATIONORTHEFORMAT THEREOFA TANYTIMEWITHOUTNOTICE.
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ThisPublicationshallnotbeforresaleinwholeorinpart.
TableofContents
IMPORTANTSAFETYINSTRUCTIONS–SAVETHESE
INSTRUCTIONS...............................................................................................................1
Specications...................................................................................................................2
ACInputSpecications..............................................................................................2
ACBypassInputSpecications..............................................................................2
ACOutputSpecications..........................................................................................3
BatterySpecications................................................................................................3
RecommendedCableSizes......................................................................................4
ConnectionTerminals................................................................................................4
TorqueSpecications................................................................................................4
FusesandBreakers....................................................................................................5
SingleUtility/MainsSystem.......................................................................................5
DualUtility/MainsSystem..........................................................................................5
ParallelSystem..........................................................................................................6
FuseandBreakerSizesinSingleSystems................................................................6
FuseandBreakerSizesinParallelSystems..............................................................6
MinimumBreakerSettings........................................................................................7
MechanicalInstallation...............................................................................................8
Clearance.......................................................................................................................8
LeveltheCabinet.........................................................................................................8
RemovetheFrontPanel............................................................................................9
FloorAnchoring..........................................................................................................9
HolePositionsforaStand-aloneUPSEnclosurewithL-shapedAnchoring
Brackets....................................................................................................................10
HolePositionsforUptoFourUPSUnitsinParallelwithU-shapedAnchoring
Brackets...................................................................................................................10
ConnectFloorAnchoringBracketstotheUPSandXRBatteryEnclosurefor
Stability......................................................................................................................11
RemovetheBatteryModules.....................................................................................12
InstalltheBayingKit(Optional)forInterconnectionofEnclosuresandSeismic
Anchoring..................................................................................................................13
InstallXRBatteryEnclosures(Option)..............................................................16
RemovetheCableLandingCoverandBottomPlates......................................16
ConnectBatteryPowerinInstallationswithBusbars.......................................17
IsolatorInstallationPrinciple.....................................................................................17
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
i
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtotheLeft
(seenfromthefront)..................................................................................................18
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtothe
Right(seenfromthefront)........................................................................................19
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtothe
Right(seenfromthefront)........................................................................................20
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtotheLeft
(seenfromthefront)..................................................................................................21
ConnectBatteryPowerinInstallationswithCables..........................................22
ConnectPowerCablesBetweentheUPSandtheXRBatteryEnclosure..................22
ConnectPowerCablesbetweenTwoXRBatteryEnclosures....................................23
ConnectthePowerCablestotheUPS...............................................................25
SingleSystem10-30kVA208V................................................................................25
SingleSystem10-30kVA480V................................................................................26
PrepareforCables.......................................................................................................27
BottomCableEntry...................................................................................................27
ConnecttheACInputandACOutputCables......................................................28
SingleMains..............................................................................................................28
DualMains.................................................................................................................28
ConnecttheDCBatteryCables(ifapplicable)...........................................................29
ConnecttheCommunicationCables..................................................................30
PrepareforCommunicationCables........................................................................30
OverviewofPinConnections...................................................................................31
J106...........................................................................................................................31
EPOinSingleSystems...............................................................................................32
EPOinParallelSystems............................................................................................33
ConnectCommunicationCablesbetweenUPSandXRBattery
Enclosure.......................................................................................................................34
ConnectAPCCommunicationOptions.................................................................35
ConnectCommunicationCablesinParallelSystem..........................................36
OverviewofthePBusCables....................................................................................36
PrepareforCables.....................................................................................................37
UPSUnitsApartwithoutConduitsandInterconnection..................................38
UPSUnitsBayedTogetherwithoutConduits......................................................39
UPSUnitsApartorBayedTogetherwithConduits...........................................40
InstallSeismicOption..................................................................................................42
InstalltheSeismicBatteryLock..............................................................................42
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
InstalltheSeismicStabilizingBrackets................................................................42
FinalMechanicalInstallation...................................................................................44
ConnectBatterySecuringBracketsforStability................................................44
ReinstalltheT opCoverandtheFrontPanel.......................................................45
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
iii
iv
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

IMPORTANTSAFETYINSTRUCTIONS– SAVETHESEINSTRUCTIONS

WARNING:ALLsafetyinstructionsintheSafetySheet(990-2940)mustberead, understood,andfollowedwheninstallingtheUPSsystem.Failuretodosocouldresult inequipmentdamage,seriousinjury,ordeath.
WARNING:AftertheUPShasbeenelectricallywired,donotstartitup.Start-upis commissionedtoauthorizedpersonnelfromSchneiderElectric.
WARNING:WhentheUPSinputisconnectedthroughexternalisolatorsthat,when opened,isolatetheneutral,orisconnectedtoanITpowerdistributionsystem,alabel mustbettedattheUPSinputterminalsbytheUPSsupplier ,andonallprimary powerisolatorsinstalledremotefromtheUPSareaandonexternalaccesspoints betweensuchisolatorsandtheUPSbytheuser,displayingthefollowingtext(or equivalent):"Riskofvoltagebackfeed.Beforeworkingonthiscircuit,isolatetheUPS andcheckforhazardousvoltagebetweenallterminalsincludingtheprotectiveearth."
Caution:Allelectricalpowerandpowercontrolwiringmustbeinstalledbyaqualied
electricianandmustcomplywithlocalandnationalregulationsformaximumpowerrating.
Caution:Waituntilthesystemisreadybepoweredupbeforeinstallingbatteries.Failure todosocanresultinadeepdischargeofthebatteriesandcausepermanentdamage(the timefromthebatteryinstallationtimetilltheUPSispoweredupshouldnotexceed72 hoursor3days.
Note:ThesystemisdesignedforconnectiontoanITpowerdistributionsystem.
Note:Theparallelcablesmustberunbytheelectricianbutnotattached.Theeldservice
engineerfromSchneiderElectricwillinstalltheparallelcommunicationboxandattachall cablestotheUPSunits.
Note:UptofourUPSunitscanruninparallel.
Note:EnsurethattheallUPSunitsareintheirnallocationpriortotheinstallation.
Note:Batteryandutility/mainspowermustnotbeconnecteduntilallotherwiringhas
beencompleted.
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
1
Specications
WARNING:TheUPSmustbesuppliedfroma208/120Vor220/127V4W+GND 60HZsource.
ACInputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Inputfrequency (Hz)
Ithd<5%atfullload
Nominputcurrent (A)
Maxinputcurrent (A)
Inputcurrent limitation(A)
Inputpowerfactor correction
MaximumShort CircuitWithstand (kA)
40-70
24.323.036.634.648.645.873.269.0
26.725.240.238.053.050.180.175.8
32.832.849.549.565.265.298.898.8
>0.98atload>50%
30
ACBypassInputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Inputfrequency (Hz)
Nominputcurrent (A)
50+/-10or60+/-10
27.826.241.639.4
55.5
52.583.378.7
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
ACOutputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Overloadcapacity150%for1minute(normaloperation)
125%for10minutes(normaloperation) 150%for1minute(batteryoperation) 125%for10minutes(batteryoperation) 110%continuous(bypassoperation) 800%for500ms(bypassoperation)
V oltagetolerance160-240Vfor208Vsystems
160-253Vfor220Vsystems
Nomoutput current(A)
Outputfrequency (synctomains)
Slewrate(Hz/Sec)
TotalHarmonic Distortion(THD)
Loadpowerfactor0.5leadingto0.5lagging
Dynamicload response
Outputvoltage regulation
27.826.241.639.4
50Hz±0.1Hz,±3Hz,±10Hz 60Hz±0.1Hz,±3Hz,±10Hz
0.25-1
<1.5%linear <3.5%non-linear
±5%
±1%
55.5
52.583.378.7
BatterySpecications
Type
Nominalvoltage(VDC)+/-192
Floatvoltage(VDC)+/-219
Endofdischargevoltage(VDC)+/-154
Batterycurrent(atfullload)66.5Aat+/-192V
Max.current(atendofdischarge)
Max.chargingpower10kV A:1600W
Typicalre-chargetime5hours
Endvoltage1.6-1.75V/cell(automatic,dependingonload)
VRLA
83.2Aat+154V
15kV A:2400W 20kV A:3200W 30kV A:3200W
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
3

RecommendedCableSizes

WARNING:At100%switchmodeload,theneutralmustberatedfor200%phase current.
Caution:Allwiringmustcomplywithallapplicablenationaland/orelectricalcode.
Note:Therecommendedcablesizesarebasedonanenvironmentwithanambient
temperatureof30°C(86°F).Usestrandedcoppercables.
10kV A15kV A20kV A30kV A
Utility/mainsinput
Staticbypassinput
DCinput
Output8AWG6AWG4AWG1AWG
8AWG6AWG4AWG1AWG
8AWG6AWG4AWG1AWG
1AWG1AWG1AWG1AWG

ConnectionTerminals

Cablesize(A WG)CablelugtypeCrimpingtoolDieTerminalbolt
diameter
12YA12CL2TC38MD7-34RW12CVT
8YA8CL2TC38MD7-34RW8CVT
6YA6CL2TC38MD7-34RW6CVT
4YA4CL2TC38MD7-34RW4CVT
1YA1CL2TC38MD7-34RW1CVT
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
TorqueSpecications
Thepowerwiringshouldbetorquedto7Nm(45lbf-in).
4
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

FusesandBreakers

SingleUtility/MainsSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•MBS:Mechanicalbypassswitch

DualUtility/MainsSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•Q5:Staticbypassinput
•MBS:Mechanicalbypassswitch
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
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ParallelSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•Q4:Systemoutput
•Q5:Staticbypassinput

FuseandBreakerSizesinSingleSystems

10kV A15kV A20kV A30kV A
UtilityinputQ1
Staticbypassinput Q5
UPSoutputQ235A60A80A110A
ManualbypassQ3
35A60A80A110A
35A60A80A110A
35A60A80A110A

FuseandBreakerSizesinParallelSystems

Q3andQ4inParallelCapacitySystems
Unitsinparallel10kV A15kV A20kV A30kV A
270A110A150A225A
3110A175A225A350A
4150A225A300A450A
Q3andQ4inRedundantParallelSystems(n+1)
Unitsinparallel10kV A15kV A20kV A30kV A
235A60A80A110A
370A110A150A225A
4110A175A225A350A
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

MinimumBreakerSettings

800%overload bypass operation
Duration500ms60s10min
1
10kV A
Mainsinput
Staticbypass
-
223A
input
UPSoutput223A42A35A31A
1
15kV A
Mainsinput
Staticbypass
-
333A
input
UPSoutput333A63A52A46A
1
20kV A
Mainsinput
Staticbypass
-
444A
input
UPSoutput444A84A70A62A
1
30kV A
Mainsinput
Staticbypass
-
667A
input
UPSoutput667A125A105A92A
1
Forsinglemainssystems,usethehighervalueofmainsandstaticbypass
150%overload normal/battery operation
--
--
--
--
--
--
--
--
125%overload
Continuously normal/battery operation
34A
31A
51A
46A
68A
62A
99A
92A
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
7

MechanicalInstallation

Clearance

Note:Clearancedimensionsarepublishedforairowandserviceaccessonly .Consultwith thelocalsafetycodesandstandardsforadditionalrequirementsinyourlocalarea.

LeveltheCabinet

WARNING:Thesystemmustbeinstalledonaleveloor .Thelevelingfeetwillstabilize thecabinet,butwillnotaccountforabadlyslopedoor .
1.Takethe13/14mmwrenchattachedtothe
pallet.
2.Adjustthefourlevelingfeetandensurethat
thesystemislevel.
Note:Donotmovethecabinetafterthelevelingfeethavebeenlowered.
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

RemovetheFrontPanel

1.Useacoinorsimilartoturnthetwoblacklock
devicesoneithersideofthedisplayinthe directionofeachothertoaverticalposition.
2.Pushthefrontpanelupwardsandpullit
outwardstodisengagethelockingdeviceat thetopoftheenclosure.
3.Liftthefrontpanelfreeofthetwoslotsatthe
bottomoftheenclosure.

FloorAnchoring

Therearetwoooranchoringoptionsthatcanbeuseddependingontherequirementsintheinstallation area:
•Forstability:ReusetheL-shapedbracketsthatsecuredtheenclosuretothepalletduringshipment
forastand-aloneUPS.
•Forseismicanchoring:UseabayingkitthatincludesU-shapedseismicanchoringbrackets.
Note:Allowforenoughworkingspacebehindtheenclosureforelectricalworktobecarried out(e.g.ifyouwanttoinstallanXRBatteryEnclosureatalaterstage).Minimumrear clearanceis100mm(3.93in)andmustcomplywithapplicablenationalandlocalcodes. 600mm(23.6in)isrecommended.
Note:Holepositionsareguidelinesonly .
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
9
HolePositionsforaStand-aloneUPSEnclosurewithL-shaped AnchoringBrackets
Note:RecommendedminimumnumberofscrewsperenclosurefortheL-shapedbracketsis four;oneineachcorner.Recommendedoorboltsize:M8.
ModelWidth:352mm(13.85in)and523mm(20.59in)
HolePositionsforUptoFourUPSUnitsinParallelwithU-shaped AnchoringBrackets
Note:Recommendedminimumnumberofoorscrewsforthetwocongurationsbelow is10.
ModelWidth:352mm(13.85in)
10
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
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