APC GALAXY 990-2258B-001 User Manual

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Installation

UPS

XR battery enclosure















Note: Ensure that the unit is in its final location prior to installation.

Note: Battery and utility/mains power must not be connected until all other wiring has been completed.

Prepare for Cables

Bottom cable entry

From the rear of the UPS, loosen the six



M4 screws from the upper cover (the cable

landing area) on the back and remove.

MGE™ Galaxy™ 3500

10-40 kVA 380/400/415 V with batteries

See Also: For parallel configurations see manual 990-

3568.

Level the Enclosure

Warning: The system must be installed on a level floor.

The leveling feet will stabilize the enclosure, but will not account for a badly sloped floor.

Use a 13/14 mm wrench to adjust the four leveling feet.



Ensure that the system is level.



Caution: Do not move the enclosure after the leveling feet have been lowered.

Route the cables from the



slanted back plate, up

through the punched

bracket, and into the cable

landing area.

Fasten the cables with



cable ties

IMPORTANT SAFETY INSTRUCTIONS

990-2258B-001

SAVE THESE INSTRUCTIONS

Warning: ALL safety instructions in the Safety Sheet

(990-2940) must be read, understood, and followed when installing the UPS system. Failure to do so could result in equipment damage, serious injury, or death.

Warning: After the UPS has been electrically wired, do not start it up. Start-up is commissioned to authorized personnel from Schneider Electric.

Caution: All electrical power and power control wiring must be installed by a qualified electrician, and must comply with local and national regulations for maximum power rating.

*990-2258B-

9/2009

Floor Anchoring (if applicable)

Anchor the UPS enclosure to the floor

Note: Floor-anchoring bolts are not provided with the UPS.

Purchase the bolts locally (minimum size: M8). Follow the specifications given by the manufacturer of the floor anchoring system when bolting the UPS system to the floor.

Reuse the two transport brackets (one



on each side) that were used to secure the

UPS to the pallet during transport.

Drill two to six holes in the floor for



each bracket. Attach with bolts.

Note: A conduit box (part no. SUVTOPT001 or SUVTOPT002) is available as an option.

Connect the AC Input and AC



















J108 pin connections:

1 Normally open EPO 2 Normally open EPO return 3 Normally closed EPO 4 Normally closed EPO return 5 +24 V SELV supply 6 SELV ground



J106 pin connections:

8 Ext. charging control return 7 External control of charging 6 Q3 active return 5 Q3 active 4 Battery measurement supply* 3 Battery unit quantity* 2 Max. battery temperature* 1 Battery measurement return*

* Should be used with MGE Galaxy 3500 XR Enclosures



Dual mains

Connect the Communication

Output Cables

Warning: Use compression type lugs ONLY.

Do not loosen or add cables to any factory preinstalled cables on busbars. Use the front part of busbar for connection only.

See Also: For different grounding configurations please see manual 990-3606.

Single mains

Connect the AC input cables



and the neutral to the input

cable landings.

Connect the AC output



cables and the neutral to the

output cable landings.

Connect the ground cables to



the studs (earth symbol

beneath) using a screw.

Remove the



three busbars A,

B, and C by

removing two M6

screws from each

busbar.

Connect the AC



input cables and

the neutral to the

input cable

landings.

Connect the



bypass cables and

the neutral to the

bypass cable

landings.

Connect the



output cables and

the neutral to the

output cable

landings.

Cables

Warning: Make sure that the UPS is completely OFF as

the connectors are very close to the power busbars.

J106 (XR Battery Enclosure) and J108 (EPO)

Note: Use only 1-1½ mm² copper wire for the connection of

the Emergency Power Off (EPO) and other optional equipment.

Note: The UPS must be connected to either a dry contact or a 24 VDC EPO (Emergency Power Off) switch.

Note: The external EPO +24 VDC, 1500 mA circuit can be supplied through other vendors.

Note: Always follow the pin connection procedures from the top and work down: J106 (8-1), J108 (1-6).

Connect the



ground cables to

the studs (earth

symbol beneath)

using a screw.

Connect the DC Battery Cables (if applicable)

Connect battery cables BAT+,



BAT–, and N to the battery cable

landings.

EPO wiring – pin connections J108. Connect the EPO cable using

J108

1: Dry Contacts Normally Open

J108

EPO circuit

J108

EPO circuit

J108

EPO circuit

2: +24 V Normally Open

EPO is activated when an isolated SELV 24 VDC voltage is supplied on pin 1 with reference to pin 2. Connections: 3-5 and 4-6.

3: Dry Contacts Normally Closed

EPO is activated when a connection from pin 3 to pin 5 is opened. Connections: 4-6.

4: +24 V Normally Closed

EPO is activated when a SELV 24 VDC voltage is removed from pin 3 with reference to pin 4.

EPO circuit

+24 V

0 V

+24 V

0 V

EPO is activated when pin 1 is connected to pins 3 and 5. Connections: 2-4-6, 3-5 and 1 ( )

J106

Q3 switch

Charging control switch

J200 (XR

Batteries)

Pins 1 to 4 are for battery measurement (only applicable to MGE Galaxy 3500 XR Battery Enclosures (see J200 drawing).

Pins 5 and 6 are for external maintenance bypass Q3 (auxiliary switch N/C type). When Q3 is closed, signals are fed back to the UPS controller (see Q3 drawing).

Pins 7 and 8 are for external charge control. When 7 and 8 are closed, the UPS charges batteries with a pre-defined percentage (0-25-50-75-100%) of the maximum charging power. To be used in generator applications, or if special codes require control of charging. When Q3 is closed, signals are fed back to the UPS controller.

BATBA

XR battery enclosure

J200

Model:

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTERY U

NIT

Model

Serial:

BATTER

Y U

NIT

Model:

Serial:

BATTERY U

NIT







one of the following four wiring configurations.

Note: When connecting the Q3 auxiliary signal, use goldplated N/C auxiliary switch.

Front panel removal.

Use a coin or similar to



turn the two black lock

devices on either side of the

display in the direction of

each other to a vertical

positon.

Push the front panel



upwards and pull it outwards

to disengage the locking

device at the top of the

enclosure.

Lift the front panel free of



the two slots at the bottom of

the enclosure.

Pin connections J106 (UPS).

Note: Reinstall the cable landing cover.

Connect APC communication options

Note: The cable routing of the power chute software and the temperature sensor is identical.

Note: The temperature sensor is provided in a plastic bag attached to the front of the UPS behind the front panel.

Remove the two screws











Network Management card



from the cable-inlet at the

front and remove the cable-

inlet plate.

Guide the cable through



the hole in the bottom plate

and up through the cable-

inlet.

Guide the cable through



the side panel hole and run

the cable upwards inside the

panel.

Specifications

Warning: The UPS must be supplied from a 380/220 V,

400/230 V or 415/240 V L1, L2, L3, N, PE, 50 Hz.

AC input

10 kVA

UPS ratings 380 V 400 V 415 V

Input frequency (Hz) 40-70 40-70 40-70

Nominal input current (A)

13.0 12.3 11.9

AC output

10 kVA

UPS ratings 380 V 400 V 415 V

Nominal output current (A) 15.2 14.4 13.9

15 kVA 20 kVA

UPS ratings 380 V 400 V 415 V 380 V 400 V 415 V

Nominal output current (A) 22.8 21.7 20.9 30.4 28.9 27.8

Pull the cable out of the



side panel through the hole

closest to the Network

Management Card area.

Plug the cable into the



probe socket / PowerChute

inlet.

Reattach the cable-inlet



plate (



Max. input current (A)

Input current limit (A)

UPS ratings 380 V 400 V 415 V 380 V 400 V 415 V

Input frequency (Hz) 40-70 40-70 40-70 40-70 40-70 40-70

Nominal input current (A)

Max. input current (A)

Input current limit (A)

UPS ratings 380 V 400 V 415 V 380 V 400 V 415 V

Input frequency (Hz) 40-70 40-70 40-70 40-70 40-70 40-70

15 kVA 20 kVA

19.4 18.5 17.8 26.0 24.7 23.8

21.4 20.3 19.6 28.6 27.2 26.2

25.2 25.2 25.2 33.8 33.8 33.8

30 kVA 40 kVA

14.3 13.5 13.1

16.8 16.8 16.8

30 kVA 40 kVA

UPS ratings 380 V 400 V 415 V 380 V 400 V 415 V

Nominal output current (A) 45.6 43.3 41.7 60.8 57.7 55.6

Battery input

UPS ratings

Nominal voltage (V) ± 192 ± 192 ± 192 ± 192 ± 192

External battery fuse (A) 125 125 125 125 125

10 kVA 15 kVA 20 kVA 30 kVA 40 kVA

1.6-1.75 V/cell (automatic, depending on load)

Nominal input current (A)

Max. input current (A)

Input current limit (A)

38.6 36.7 35.3 51.7 49.1 47.3

42.5 40.3 38.9 56.8 54.0 52.1

50.1 50.1 50.1 66.9 66.9 66.9

Bypass input

∞∞∞∞∞

Recommended current protection

Minimum breaker settings

10 kVA

UPS ratings 380 V 400 V 415 V

Input frequency (Hz)

Nominal input current (A)

50±10 or 60±10

15.2 14.4 13.9

15 kVA 20 kVA

UPS ratings

Input frequency (Hz)

Nominal

380 V 400 V 415 V 380 V 400 V 415 V

50±10 or 60±10

22.8 21.7 20.9 30.4 28.9 27.8 input current

(A)

30 kVA 40 kVA

UPS ratings

Input frequency (Hz)

Nominal

380 V 400 V 415 V 380 V 400 V 415 V

50±10 or 60±10

45.6 43.3 41.7 60.8 57.7 55.6 input current

(A)

Notes

Input current based on rated load and batteries fully charged.

Input current based on full battery recharge, nominal voltage and rated load.

Current limitation through electronic current limiting is based on full battery

recharge and low input voltage.

Synchronization adjustable: ± 10Hz, ± 3Hz or ± 0.1Hz.

50±10 or 60±10

Note: AC input/output over-current protection and AC input/output disconnect must be provided by the customer

Q3 Q2

Utility input Bypass input Output

10 kVA

15 kVA

20 kVA

30 kVA

40 kVA

Required upstream current protection, mains input: gL type fuse.

16 16 16

25 25 25

35 35 35

50 50 50

63 63 63

Recommended cable sizes

Note: The recommended cable sizes are based on an

environment with an ambient temperature of 30°C.

Battery input

[mm

] 75ºC

Wire

10 kVA

15 kVA

20 kVA

30 kVA

40 kVA

Mains input

[mm

]

AC output [mm2]

2.5 2.5 50 2.5

66506

10 10 50 10

16 16 50 16

25 25 50 25

Note: Use Molex lug type or equivalent, and crimp to manufacturer’s specifications.

Warning: At 100% switch mode load, the neutral must be rated for 200% phase current.

Bypass input

[mm

]

125% overload normal/ battery operation Continuously

800% overload bypass operation

150% overload normal/ battery operation

10 kVA

Mains input –

–– 16.4 A

Bypass input 121.5 A – – 16.7 A

Output 121.5 A 22.8 A 19 A 16.7 A

Duration 500 ms 60 s 10 min.

15 kVA

Mains input –

–– 24.6 A

Bypass input 182 A – – 25.1 A

Output 182 A 34.2 A 25.4 A 25.1 A

Duration 500 ms 60 s 10 min.

20 kVA

Mains input –

–– 32.5 A

Bypass input 244 A – – 33.4 A

Output 244 A 45.6 A 38 A 33.4 A

Duration 500 ms 60 s 10 min.

30 kVA

Mains input –

–– 49.1 A

Bypass input 364 A – – 50.1 A

Output 364 A 68.4 A 57 A 50.1 A

Duration 500 ms 60 s 10 min.

40 kVA

Mains input –

–– 65.6 A

Bypass input 487 A – – 66.9 A

Output 487 A 91.2 A 76 A 66.9 A

Duration 500 ms 60 s 10 min.

At single feed use the higher value of mains and bypass.

Recommended lug size and torque value

Note: Power terminal lug diameter: 6 mm. Torque value: 7

Nm.

Contact Information

Diagram with Maintenance

Bypass Panel

Diagram without

Maintenance Bypass Panel

For local, country-specific centers: go to www.apc.com/support/ contact.

Appendix

Wiring diagrams

APC GALAXY 990-2258B-001 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual