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The MGE
We recommend that you take the time to read this manual to take full advantage of the many features of your UPS.
TM
GalaxyTM 5000 range has been designed with the utmost care.
APC by Schneider Electric pays great attention to the environmental impact of its products.
Measures that have made MGE
◗ the eco-design approach used in product development,
◗ the elimination of harmonic disturbances reinjected into the AC source,
◗ production in an ISO 14001 certified factory,
◗ recycling of the MGE
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TM
GalaxyTM 5000 a reference in environmental protection include:
GalaxyTM 5000 at the end of its service life.
TM
GalaxyTM 5000
range, we invite you to visit our web site, www.apc.com, or contact your local APC by Schneider Electric representative.
34001813EN/AE - Page 2
All products in the MGETM GalaxyTM 5000 range are protected by patents. They implement original technology not available to
competitors of APC by Schneider Electric.
To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning
technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric.
This document may be copied only with the written consent of Schneider Electric and its affiliated companies. Authorised copies
must be marked
TM
GalaxyTM 5000 Installation and user manual no. 3400181300".
"MGE
Safety rules
Safety of persons
The UPS must be installed in a room with restricted access (qualified personnel only, according to standard 62040-1-2).
A UPS has its own internal power source (the battery). Consequently, the power outlets may be energised even if the UPS is
disconnected from the AC-power source.
Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel.
The UPS must be properly earthed.
The battery supplied with the UPS contains small amounts of toxic materials.
To avoid accidents, the instructions below must be observed.
◗ Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the
documentation.
◗ Never burn the battery (risk of explosion).
◗ Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
◗ Comply with all applicable regulations for the disposal of the battery.
◗ Caution, wait five minutes before opening the UPS to allow the capacitors to discharge.
◗ Caution, there is high leakage current, the earthing conductor must be connected first.
◗ The product must be installed on a non-inflammable surface (e.g. concrete).
◗ Caution, battery replacement must be carried out by qualified personnel.
Safety
Product safety
A protection circuit breaker must be installed upstream and be easily accessible.
◗ Never install the UPS near liquids or in an excessively damp environment.
◗ Never let a liquid or foreign body penetrate inside the UPS.
◗ Never block the ventilation grates of the UPS.
◗ Never expose the UPS to direct sunlight or a source of heat.
◗ When replacing battery cells, use the same type and number of cells.
Special precautions
◗ The UPS connection instructions contained in this manual must be followed in the indicated order.
◗ Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption
of all the equipment to be connected to the UPS.
◗ If the UPS must be stored prior to installation, storage must be in a dry place.
◗ The admissible storage temperature range is -25° C to +45° C.
◗ If the UPS remains de-energised for a long period, we recommend that you energise the UPS for a period of 24 hours, at
least once every month. This charges the battery, thus avoiding possible irreversible damage.
◗ The UPS is designed for normal climatic and environmental operating conditions concerning the altitude, ambient operating
temperature, relative humidity and ambient transport and storage conditions.
◗ Using the UPS within the given limits guarantees its operation, but may affect the service life of certain components,
particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the need to recharge
its integrated battery.
◗ Unusual operating conditions may justify special design or protection measures:
- harmful smoke, dust, abrasive dust,
- humidity, vapour, salt air, bad weather or dripping,
- explosive dust and gas mixture,
- extreme temperature variations,
- bad ventilation,
- conductive or radiant heat from other sources,
- cooling water containing acid or impurities which may cause scale, silt, electrolysis or corrosion of converter parts exposed
to water,
- strong electromagnetic fields,
- radioactive levels higher than those of the natural environment,
- fungus, insects, vermin, etc.,
- battery operating conditions.
◗ The UPS must always be installed in compliance with:
◗ the requirements of standard IEC 60364-4-42: Protection from thermal effects.
◗ standard IEC 60364-4-41: Protection from electric shock.
◗ standard IEC 60364-4-482: Electrical installations of buildings.
◗ in France, the requirements of standard NFC 15-100.
INTN card for auxiliary interconnections of parallel UPS units
192021
XMS02 XMS03
XMS04 XMS05
XMS06 XMS07
1.3 Cabinet layout (normal or false floor)
33.5
70.5
33.5
33.5
712
590
170
Front
33.5
33.5
850
70.5
33.5
(19) DB9 connectors: exchange-current
information
(20) Screw connectors: position information
on Q5N, Q4S and Q3BP switches, from the
external bypass
(21) DB9 connectors: CAN communication
information between UPSs
The four feet of the cabinet are cylindrical, 40
mm in diameter.
The measurements opposite include cabinet
siding (panels and door).
Cable-
running
zone
34001813EN/AE - Page 10
1.4 User-machine interface
1. Presentation
(30) Graphical display
(31) Load protected LED
(32) Minor fault LED
(33) Major fault LED
~
?
(34) Help key
(35) Function keys
(36) Menu key
1.5 Relay communication card
IO
3s
(38) OFF button
(37) ON button
(42) Load supplied LED
(40) UPS ON LED
(41) Operation on battery power LED
(43) Bypass in operation LED
(39) PFC ON LED
(50) Card cover screws
(51) Card screw holes
(52) Card cover
(53) Cable entry holes
(54) Output terminal block
6
5
4
3
2
1
B
A
(55) Input terminal block
(56) Cable clamping screws
34001813EN/AE - Page 11
2. Installation
2.1 Location
To ensure correct ventilation, leave nothing
0 - 600 mm*
>500 mm
on top of the UPS.
Leave one meter of free space in front of the
UPS for door opening.
The cabinet rests on four cylindrical feet,
40 mm in diameter, positioned in the four
corners of the cabinet to spread the weight.
If 500 mm of free space is not maintained
~
?
above the UPS, abnormal temperature rise
IO
3s
may occur.
The UPS must be installed in a room with
restricted access (qualified personnel
only).
(*) The UPS can operate correctly back to the
wall, but it is preferable to leave some space
for easier maintenance.
>1000 mm
2.2 Layout of cabinets
UPS cabinet
~
?
IO
3s
UPS cabinet
Battery cabinet
Battery cabinet 1
~
?
O
I
3s
Battery cabinet 2
34001813EN/AE - Page 12
2.3 Removing the cardboard protecting the batteries
In the UPS
The cardboard protecting the batteries must always be removed once the equipment is installed in its final location.
~
?
IO
s
3
1
2
3
2. Installation
1 - Remove the ties holding the cardboard (1).
2 - Remove the cardboard (2).
3 - Remove the struts (3).
In the external battery cabinet
The cardboard protecting the batteries must always be removed once the equipment is installed in its final location.
1 - Remove the battery support upright (1).
1
2 - Remove the ties holding the cardboard (2)
(1000 mm external battery cabinet).
3 - Remove the cardboard protecting the
batteries (3).
The circuit breakers recommended above respect the requirements for discrimination with the UPS fuses
Upstream circuit-breaker on
separate Normal AC input
Upstream circuit-breaker on
separate Bypass AC input
Upstream circuit-breakers on
common bypass and Normal AC
input
Stick a label with the following text on each upstream circuit breaker:
"Isolate Uninterrptible Power Supply (UPS) before working on this circuit".
Recommended downstream protection
UPS power ratingDownstream
circuit breaker
20-30-40 kVAC60NC 16A
C60NB 25A
60 kVAC60NC 20A
C60NB 32A
80 kVAC60NC 25A
C60NB 50A
100-120 kVAC60NC 32A
C120NB 63A
NS100TMG 50A
Note. See the simplified diagrams in the appendix for common or separate AC inputs, indicating the positions of the protection
devices, the characteristics of the internal UPS fuses and UPS line currents under overload conditions.
Trip unitCurve N for the downstream circuit breaker
may be replaced by curve H or L, depending
on the installation.
The indicated protection ensures
discrimination for each output circuit
downstream of the UPS, whether supplied by
via the normal or the Bypass AC source. If
these recommendations are not followed, a
short-circuit on an output circuit can result in
a break in power longer than 20 milliseconds
on all the other output circuits.
Earth-leakage current
UPS earth-leakage current is 1 A.
34001813EN/AE - Page 14
Required cable sizes
Cable sizes are determined for copper conductors (for aluminium conductors, increase the size by 30%). Size
calculations also take into account a voltage of 400 V and grouping of four cables.
2. Installation
UPS power
rating
20 kVA10 mm
30 kVA16 mm
40 kVA16 mm
60 kVA25 mm
80 kVA50 mm
100 kVA 50 mm
120 kVA 70 mm
Minimum sizes for
separate Normal AC
input copper cables
(<100 m)
2
2
2
2
2
2
2
Minimum sizes for
separate Bypass
AC input copper
cables (<100 m)
16 mm
16 mm
16 mm
25 mm
50 mm
70 mm
70 mm
Connections are made to pre-drilled terminals.
Hole diameter: 6.5 mm (8.5 mm for 120 kVA).
Earthing cables connect to the earthing plate.
Hole diameter: 6.5 mm (8.5 mm for 120 kVA).
Minimum sizes
for common
bypass and
Normal AC input
Minimum sizes
for copper loadcircuit cables
(<100 m)
Battery/terminal
connection
(<15 m)
copper cables
(<100 m)
2
2
2
2
2
2
2
16 mm
16 mm
16 mm
25 mm
50 mm
70 mm
70 mm
2
2
2
2
2
2
2
16 mm
16 mm
16 mm
25 mm
50 mm
70 mm
70 mm
2
2
2
2
2
2
2
2
16 mm
2
25 mm
2
35 mm
2
70 mm
2
95 mm
2 x 50 mm
2 x 70 mm
2
2
34001813EN/AE - Page 15
2. Installation
Required cable sizes for parallel UPS installations with an external bypass
Rated
power of
each UPS
unit
20 kVA2
30 kVA2
40 kVA2
60 kVA2
80 kVA2
Number of
parallel
UPS units
3
4
3
4
3
4
3
4
3
4
Total rated
power of
the UPS
40 kVA
60 kVA
80 kVA
60 kVA
90 kVA
120 kVA
80 kVA
120 kVA
160 kVA
120 kVA
180 kVA
240 kVA
160 kVA
240 kVA
320 kVA
Bypass AC
input or
load line
current
58 A
87 A
116 A
80 A
129 A
172 A
116 A
174 A
232 A
174 A
261 A
348 A
232 A
348 A
464 A
Cable
(1)
size
in mm
16
35
50
25
50
70
35
70
120
70
150
185
120
185
2 x 120
The table opposite is an example for an
2
installation with up to four UPS units.
◗ For installations with redundant units, take
into account only the number of units required
to supply the loads (e.g. in a three-unit
installation where one unit is redundant, only
two units count in determining the input and
load currents).
◗ This table is valid for 400 V input and load
phase-to-phase voltages, at rated load with a
power factor of 0.8. For voltages of 380 or
415 V, multiply the current values by 1.05 or
0.96 respectively and, if necessary, modify
the cable sizes accordingly.
◗ The cable sizes in this table concern the bold
sections in the diagram below.
(1) Cable sizes are determined for U1000
R02V type copper conductors (for aluminium
conductors, increase the size by 30%). Size
calculations also take into account a voltage
of 400 V and grouping of four cables.
100 kVA2
120 kVA2
Bypass AC
200 kVA
3
4
300 kVA
400 kVA
240 kVA
3
4
360 kVA
480 kVA
288 A
432 A
576 A
348 A
522 A
696 A
150
2 x 95
2 x 150
185
2 x 150
2 x 185
External bypass
Bypass AC
Normal AC
Bypass AC
Normal AC
Bypass AC
Normal AC
GALAXY 5000
1
GALAXY 5000
2
GALAXY 5000
3
Load
34001813EN/AE - Page 16
2.5 2.5 System earthing arrangements
This chapter lists the main system earthing arrangements and their wiring requirements. For system earthing arrangements
which are not listed in this document, please refer to the “SEA guide” reference 34002636XT..
TNS upstream and TNS downstream installation
For separate Normal AC and Bypass AC lines from a single source.
With differential circuit breaker:
The Normal and Bypass AC lines must be galvanically isolated
Upstream differential protection rating must be at least 3A
2. Installation
L1
L2
L3
Bypass AC
PE
Normal AC
MLVS
N
L1
L2
L3
Without differential circuit breaker:
L1
L2
L3
Bypass AC
PE
N
PFC
PFC
PE
SS
PE
SS
INV
INV
UPS
PE
L1
L2
L3
N
L1
L2
L3
N
Load
PE
Load
MLVS
Normal AC
L1
L2
L3
UPS
34001813EN/AE - Page 17
2. Installation
TNC upstream, TNS downstream
For separate Normal AC and Bypass AC lines from a single source
1.the UPS internal PEN bar must be connected to the Q4S neutral upstream of Q4S
2.The UPS internal PEN bar must be connected to the Q5N neutral downstream of Q5N
3.The UPS internal PE bar must be transformed into a PEN bar (cables supplied for TNC options)
L1
L2
L3
Bypass AC
PEN
PEN
Normal AC
MLVS
N
PFC
L1
L2
L3
Installation with upstream IT and downstream TNS
For separate Normal AC and Bypass AC lines from a single source
L1
R1
Bypass AC
L2
L3
N
PEN
SS
SS
PE
INV
UPS
L1
L2
L3
N
L1
L2
L3
N
PE
Load
PE
Load
INV
CPI2
UPS
MLVS
R2
Normal AC
CPI
PFC
L1
L2
L3
Installation with upstream TT and downstream TT (with upstream differential protection)
For separate Normal AC and Bypass AC lines from the same source
The upstream differential protection rating must be at least 3A
PE
UPS
L1
L2
L3
N
Load
Bypass AC
Normal AC
L1
L2
L3
N
L1
L2
L3
PFC
SS
INV
34001813EN/AE - Page 18
MLVS
Frequency converter (without Bypass AC input)
The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection
apply to:
- the normal and Bypass AC inputs
- all the parallel-connected UPSs.
Upstream and downstream: TT, TN or IT system with neutral distributed
2. Installation
Main lowvoltage
switchboard
(MLVS)
b
Normal AC
15
16
14
Load
Upstream and downstream: Neutral not distributed
Main lowvoltage
switchboard
(MLVS)
b
Normal AC
15
16
14
Load
Parallel configuration without external bypass cabinet and with common normal and Bypass AC
inputs (maximum two units in parallel)
The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection
apply to:
- the normal and Bypass AC inputs
- all the parallel-connected UPSs.
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 17, simply replace the single UPS units between points A and B by the
following parallel configuration.
Bypass AC
Normal AC
A
Bypass AC
Normal AC
15
16
14
B
15
16
14
34001813EN/AE - Page 19
2. Installation
Parallel configuration without external bypass cabinet and with separate normal and Bypass AC
inputs (maximum two units in parallel)
The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection
apply to:
- the normal and Bypass AC inputs
- all the parallel-connected UPSs.
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 18, simply replace the single UPS units between points A, B and C by the
following parallel configuration.
A
Bypass AC
15
B
Normal AC
Bypass AC
Normal AC
16
14
C
15
16
14
34001813EN/AE - Page 20
2. Installation
A
Parallel UPS with external bypass cabinet and separate Normal and Bypass AC network inputs (6
UPS in parallel for 4PN)
The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection
apply to:
- the normal and Bypass AC inputs
- all the parallel-connected UPSs.
The standard diagrams presented below may be adapted to your needs by qualified personnel.
The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS
configurations. In the diagrams on page 18, simply replace the single UPS units between points A, B and C by the
following parallel configuration.
Q3BP
Q4S
B
B
B
Bypass AC
Normal AC
Bypass AC
Normal AC
Bypass AC
Normal AC
Bypass AC
15
Q5N
16
15
16
15
16
15
14
14
14
C
Normal AC
16
Connection for the Bypass AC input and the output cables to the external bypass cabinet must use cables having the same
length and size to ensure correct balancing of the Bypass AC input currents.
14
34001813EN/AE - Page 21
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