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G35T10KF1B2S
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APC MGE Galaxy 3500, G35T10KF1B2S, KVA 208-220 V User Manual

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SingleandParallel Installation
MGE™Galaxy™3500 10-30kVA208/220V
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TableofContents
IMPORTANTSAFETYINSTRUCTIONS–SAVETHESE
INSTRUCTIONS...............................................................................................................1
Specications...................................................................................................................2
ACInputSpecications..............................................................................................2
ACBypassInputSpecications..............................................................................2
ACOutputSpecications..........................................................................................3
BatterySpecications................................................................................................3
RecommendedCableSizes......................................................................................4
ConnectionTerminals................................................................................................4
TorqueSpecications................................................................................................4
FusesandBreakers....................................................................................................5
SingleUtility/MainsSystem.......................................................................................5
DualUtility/MainsSystem..........................................................................................5
ParallelSystem..........................................................................................................6
FuseandBreakerSizesinSingleSystems................................................................6
FuseandBreakerSizesinParallelSystems..............................................................6
MinimumBreakerSettings........................................................................................7
MechanicalInstallation...............................................................................................8
Clearance.......................................................................................................................8
LeveltheCabinet.........................................................................................................8
RemovetheFrontPanel............................................................................................9
FloorAnchoring..........................................................................................................9
HolePositionsforaStand-aloneUPSEnclosurewithL-shapedAnchoring
Brackets....................................................................................................................10
HolePositionsforUptoFourUPSUnitsinParallelwithU-shapedAnchoring
Brackets...................................................................................................................10
ConnectFloorAnchoringBracketstotheUPSandXRBatteryEnclosurefor
Stability......................................................................................................................11
RemovetheBatteryModules.....................................................................................12
InstalltheBayingKit(Optional)forInterconnectionofEnclosuresandSeismic
Anchoring..................................................................................................................13
InstallXRBatteryEnclosures(Option)..............................................................16
RemovetheCableLandingCoverandBottomPlates......................................16
ConnectBatteryPowerinInstallationswithBusbars.......................................17
IsolatorInstallationPrinciple.....................................................................................17
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
i
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtotheLeft
(seenfromthefront)..................................................................................................18
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtothe
Right(seenfromthefront)........................................................................................19
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtothe
Right(seenfromthefront)........................................................................................20
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtotheLeft
(seenfromthefront)..................................................................................................21
ConnectBatteryPowerinInstallationswithCables..........................................22
ConnectPowerCablesBetweentheUPSandtheXRBatteryEnclosure..................22
ConnectPowerCablesbetweenTwoXRBatteryEnclosures....................................23
ConnectthePowerCablestotheUPS...............................................................25
SingleSystem10-30kVA208V................................................................................25
SingleSystem10-30kVA480V................................................................................26
PrepareforCables.......................................................................................................27
BottomCableEntry...................................................................................................27
ConnecttheACInputandACOutputCables......................................................28
SingleMains..............................................................................................................28
DualMains.................................................................................................................28
ConnecttheDCBatteryCables(ifapplicable)...........................................................29
ConnecttheCommunicationCables..................................................................30
PrepareforCommunicationCables........................................................................30
OverviewofPinConnections...................................................................................31
J106...........................................................................................................................31
EPOinSingleSystems...............................................................................................32
EPOinParallelSystems............................................................................................33
ConnectCommunicationCablesbetweenUPSandXRBattery
Enclosure.......................................................................................................................34
ConnectAPCCommunicationOptions.................................................................35
ConnectCommunicationCablesinParallelSystem..........................................36
OverviewofthePBusCables....................................................................................36
PrepareforCables.....................................................................................................37
UPSUnitsApartwithoutConduitsandInterconnection..................................38
UPSUnitsBayedTogetherwithoutConduits......................................................39
UPSUnitsApartorBayedTogetherwithConduits...........................................40
InstallSeismicOption..................................................................................................42
InstalltheSeismicBatteryLock..............................................................................42
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
InstalltheSeismicStabilizingBrackets................................................................42
FinalMechanicalInstallation...................................................................................44
ConnectBatterySecuringBracketsforStability................................................44
ReinstalltheT opCoverandtheFrontPanel.......................................................45
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
iii
iv
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

IMPORTANTSAFETYINSTRUCTIONS– SAVETHESEINSTRUCTIONS

WARNING:ALLsafetyinstructionsintheSafetySheet(990-2940)mustberead, understood,andfollowedwheninstallingtheUPSsystem.Failuretodosocouldresult inequipmentdamage,seriousinjury,ordeath.
WARNING:AftertheUPShasbeenelectricallywired,donotstartitup.Start-upis commissionedtoauthorizedpersonnelfromSchneiderElectric.
WARNING:WhentheUPSinputisconnectedthroughexternalisolatorsthat,when opened,isolatetheneutral,orisconnectedtoanITpowerdistributionsystem,alabel mustbettedattheUPSinputterminalsbytheUPSsupplier ,andonallprimary powerisolatorsinstalledremotefromtheUPSareaandonexternalaccesspoints betweensuchisolatorsandtheUPSbytheuser,displayingthefollowingtext(or equivalent):"Riskofvoltagebackfeed.Beforeworkingonthiscircuit,isolatetheUPS andcheckforhazardousvoltagebetweenallterminalsincludingtheprotectiveearth."
Caution:Allelectricalpowerandpowercontrolwiringmustbeinstalledbyaqualied
electricianandmustcomplywithlocalandnationalregulationsformaximumpowerrating.
Caution:Waituntilthesystemisreadybepoweredupbeforeinstallingbatteries.Failure todosocanresultinadeepdischargeofthebatteriesandcausepermanentdamage(the timefromthebatteryinstallationtimetilltheUPSispoweredupshouldnotexceed72 hoursor3days.
Note:ThesystemisdesignedforconnectiontoanITpowerdistributionsystem.
Note:Theparallelcablesmustberunbytheelectricianbutnotattached.Theeldservice
engineerfromSchneiderElectricwillinstalltheparallelcommunicationboxandattachall cablestotheUPSunits.
Note:UptofourUPSunitscanruninparallel.
Note:EnsurethattheallUPSunitsareintheirnallocationpriortotheinstallation.
Note:Batteryandutility/mainspowermustnotbeconnecteduntilallotherwiringhas
beencompleted.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
1
Specications
WARNING:TheUPSmustbesuppliedfroma208/120Vor220/127V4W+GND 60HZsource.
ACInputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Inputfrequency (Hz)
Ithd<5%atfullload
Nominputcurrent (A)
Maxinputcurrent (A)
Inputcurrent limitation(A)
Inputpowerfactor correction
MaximumShort CircuitWithstand (kA)
40-70
24.323.036.634.648.645.873.269.0
26.725.240.238.053.050.180.175.8
32.832.849.549.565.265.298.898.8
>0.98atload>50%
30
ACBypassInputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Inputfrequency (Hz)
Nominputcurrent (A)
50+/-10or60+/-10
27.826.241.639.4
55.5
52.583.378.7
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
ACOutputSpecications
10kV A15kV A20kV A30kV A
208V220V208V220V208V220V208V220V
Connectiontype4-wire(3PH+N+G)
Overloadcapacity150%for1minute(normaloperation)
125%for10minutes(normaloperation) 150%for1minute(batteryoperation) 125%for10minutes(batteryoperation) 110%continuous(bypassoperation) 800%for500ms(bypassoperation)
V oltagetolerance160-240Vfor208Vsystems
160-253Vfor220Vsystems
Nomoutput current(A)
Outputfrequency (synctomains)
Slewrate(Hz/Sec)
TotalHarmonic Distortion(THD)
Loadpowerfactor0.5leadingto0.5lagging
Dynamicload response
Outputvoltage regulation
27.826.241.639.4
50Hz±0.1Hz,±3Hz,±10Hz 60Hz±0.1Hz,±3Hz,±10Hz
0.25-1
<1.5%linear <3.5%non-linear
±5%
±1%
55.5
52.583.378.7
BatterySpecications
Type
Nominalvoltage(VDC)+/-192
Floatvoltage(VDC)+/-219
Endofdischargevoltage(VDC)+/-154
Batterycurrent(atfullload)66.5Aat+/-192V
Max.current(atendofdischarge)
Max.chargingpower10kV A:1600W
Typicalre-chargetime5hours
Endvoltage1.6-1.75V/cell(automatic,dependingonload)
VRLA
83.2Aat+154V
15kV A:2400W 20kV A:3200W 30kV A:3200W
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
3

RecommendedCableSizes

WARNING:At100%switchmodeload,theneutralmustberatedfor200%phase current.
Caution:Allwiringmustcomplywithallapplicablenationaland/orelectricalcode.
Note:Therecommendedcablesizesarebasedonanenvironmentwithanambient
temperatureof30°C(86°F).Usestrandedcoppercables.
10kV A15kV A20kV A30kV A
Utility/mainsinput
Staticbypassinput
DCinput
Output8AWG6AWG4AWG1AWG
8AWG6AWG4AWG1AWG
8AWG6AWG4AWG1AWG
1AWG1AWG1AWG1AWG

ConnectionTerminals

Cablesize(A WG)CablelugtypeCrimpingtoolDieTerminalbolt
diameter
12YA12CL2TC38MD7-34RW12CVT
8YA8CL2TC38MD7-34RW8CVT
6YA6CL2TC38MD7-34RW6CVT
4YA4CL2TC38MD7-34RW4CVT
1YA1CL2TC38MD7-34RW1CVT
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
6mm(0.2in)
TorqueSpecications
Thepowerwiringshouldbetorquedto7Nm(45lbf-in).
4
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

FusesandBreakers

SingleUtility/MainsSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•MBS:Mechanicalbypassswitch

DualUtility/MainsSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•Q5:Staticbypassinput
•MBS:Mechanicalbypassswitch
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
5

ParallelSystem

•Q1:Utility/mainsinput
•Q2:UPSoutput
•Q3:Manualbypass
•Q4:Systemoutput
•Q5:Staticbypassinput

FuseandBreakerSizesinSingleSystems

10kV A15kV A20kV A30kV A
UtilityinputQ1
Staticbypassinput Q5
UPSoutputQ235A60A80A110A
ManualbypassQ3
35A60A80A110A
35A60A80A110A
35A60A80A110A

FuseandBreakerSizesinParallelSystems

Q3andQ4inParallelCapacitySystems
Unitsinparallel10kV A15kV A20kV A30kV A
270A110A150A225A
3110A175A225A350A
4150A225A300A450A
Q3andQ4inRedundantParallelSystems(n+1)
Unitsinparallel10kV A15kV A20kV A30kV A
235A60A80A110A
370A110A150A225A
4110A175A225A350A
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

MinimumBreakerSettings

800%overload bypass operation
Duration500ms60s10min
1
10kV A
Mainsinput
Staticbypass
-
223A
input
UPSoutput223A42A35A31A
1
15kV A
Mainsinput
Staticbypass
-
333A
input
UPSoutput333A63A52A46A
1
20kV A
Mainsinput
Staticbypass
-
444A
input
UPSoutput444A84A70A62A
1
30kV A
Mainsinput
Staticbypass
-
667A
input
UPSoutput667A125A105A92A
1
Forsinglemainssystems,usethehighervalueofmainsandstaticbypass
150%overload normal/battery operation
--
--
--
--
--
--
--
--
125%overload
Continuously normal/battery operation
34A
31A
51A
46A
68A
62A
99A
92A
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
7

MechanicalInstallation

Clearance

Note:Clearancedimensionsarepublishedforairowandserviceaccessonly .Consultwith thelocalsafetycodesandstandardsforadditionalrequirementsinyourlocalarea.

LeveltheCabinet

WARNING:Thesystemmustbeinstalledonaleveloor .Thelevelingfeetwillstabilize thecabinet,butwillnotaccountforabadlyslopedoor .
1.Takethe13/14mmwrenchattachedtothe
pallet.
2.Adjustthefourlevelingfeetandensurethat
thesystemislevel.
Note:Donotmovethecabinetafterthelevelingfeethavebeenlowered.
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

RemovetheFrontPanel

1.Useacoinorsimilartoturnthetwoblacklock
devicesoneithersideofthedisplayinthe directionofeachothertoaverticalposition.
2.Pushthefrontpanelupwardsandpullit
outwardstodisengagethelockingdeviceat thetopoftheenclosure.
3.Liftthefrontpanelfreeofthetwoslotsatthe
bottomoftheenclosure.

FloorAnchoring

Therearetwoooranchoringoptionsthatcanbeuseddependingontherequirementsintheinstallation area:
•Forstability:ReusetheL-shapedbracketsthatsecuredtheenclosuretothepalletduringshipment
forastand-aloneUPS.
•Forseismicanchoring:UseabayingkitthatincludesU-shapedseismicanchoringbrackets.
Note:Allowforenoughworkingspacebehindtheenclosureforelectricalworktobecarried out(e.g.ifyouwanttoinstallanXRBatteryEnclosureatalaterstage).Minimumrear clearanceis100mm(3.93in)andmustcomplywithapplicablenationalandlocalcodes. 600mm(23.6in)isrecommended.
Note:Holepositionsareguidelinesonly .
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
9
HolePositionsforaStand-aloneUPSEnclosurewithL-shaped AnchoringBrackets
Note:RecommendedminimumnumberofscrewsperenclosurefortheL-shapedbracketsis four;oneineachcorner.Recommendedoorboltsize:M8.
ModelWidth:352mm(13.85in)and523mm(20.59in)
HolePositionsforUptoFourUPSUnitsinParallelwithU-shaped AnchoringBrackets
Note:Recommendedminimumnumberofoorscrewsforthetwocongurationsbelow is10.
ModelWidth:352mm(13.85in)
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
ModelWidth:523mm(20.59in)
ConnectFloorAnchoringBracketstotheUPSandXRBattery EnclosureforStability
Note:FlooranchoringboltsarenotprovidedwiththeUPS.Purchasetheboltslocally (minimumsize:M8).Followthespecicationsgivenbythemanufactureroftheoor anchoringsystemwhenboltingtheUPSsystemtotheoor.
1.InstalltheL-shapedooranchoringbrackets
(reusethetwotransportbrackets)andsecure withtheM6screwsandnuts(provided).
2.Drilltwotosixholesintheoorforeach
bracketandattachthesewithbolts.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
11

RemovetheBatteryModules

1
2
3
Note:Twopeopleareneededtoliftthebatterymodules.
Note:TheXRBatteryEnclosuresshipwithtwobatterymodules.Allbatterymodulesin
theUPSandtheXRBatteryEnclosure(s)mustberemovedbeforeinterconnectingthese enclosures.
Note:Whenyouremovebatterymodules,startfromthehighestrowandworkyourway down.
1.Removeallbatterysecuringbrackets(usedtosecurethebatteriesduringtransport)byremoving
theM6Torxscrews.
2.Removetheblindplate.
3.Toreleasethebatteryfromitslockmechanism,gentlypushthebatteryupwardsandthenpullit
outwhilesupportingthebatterywithyourotherhand.
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
InstalltheBayingKit(Optional)forInterconnectionofEnclosuresand
UPS UPS
2
2
SeismicAnchoring
Caution:Bayingkitsarerequiredinseismicareas.
1.Removethesidepanelsfromtheenclosure(s)togetaccesstotheholesinthebottomframe.
Note:Makesurethattheenclosuresarelevelsothattheycanbeanchoredtoeachother.
2.PositiontwoU-shapedooranchoringbracketsunderoneenclosure;oneoneachside.
Note:TheU-shapedanchoringbracketsare1-2mmhigherthantheopeningbelowthe enclosuretoinactivatethecasters.Therefore,theenclosuremustbetiltedwhenplacingthe U-shapedanchoringbracketsundertheenclosure.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
13
3.OneachsideofthesameenclosureinsertamaximumofnineandaminimumoftwoM8screws
3
4
(notprovided)throughholesinthebottomoftheenclosureandthroughholesintheU-shaped ooranchoringbrackets,andintothepre-drilledoorholes.
4.Fastenthescrews.
5.MovetheadjacentenclosureonitscastersclosetotheenclosurewiththeU-shapedoor
anchoringbrackets.
Note:Iftheadjacentenclosureisonitslevelingfeet,useaforkliftorpalletjacktomoveit intopositiontoavoiddamagingthelevelingfeet.
14
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
6.Inserttheinterconnectionplatesbetweenthetwoenclosures.Oneispositionedtowardthefront
10
5
8
6
7 7
7 7
7 7
UPS
UPS
andtheothertowardtherear.Noticehowthe“wings”ontheinterconnectionplatesrestinslotsat thetopoftheinnerpanel.
7.AlignthetwoenclosuresandlevelthethreemarkedrowsofboltholesinUPS1withtheholes
inUPS2.
8.Pushthetwoenclosuresrmlytogether.
9.BoltthetwoenclosurestogetherusingthesixM6x25mmscrewsandnutssuppliedinthekit;join
oneholeatthefrontandoneholeattherearoftheenclosuresonthreelevels.
10.PositionthethirdU-shapedooranchoringbracketundertheadjacentenclosure(seeprevious
graphics)andinsertaminimumoftwoooranchoringM8screws(notprovided)throughthe holesinthebottomoftheenclosureandthroughtheholesintheU-shapedooranchoringbracket, andintothepredrilledoorholes,andthenfastenthescrews.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
15

InstallXRBatteryEnclosures(Option)

1
4
3
2
1
4
3
2
XR Battery Enclosure UPS

RemovetheCableLandingCoverandBottomPlates

WARNING:Beforecarryingoutthestepsbelow,thesystemmustbeintotalpower offandthebatteriesmustberemoved.
ToaccessthecablelandingareaintheUPSandtheXRBatteryEnclosure(s),followthisprocedure:
1.LoosenthesixM4screwsfromthecablelandingcoverplateontheUPSandtheXRBattery
Enclosure(s)andthenremovetheplates.
2.Ininstallationswithbusbarconnections,removethescrewsfromthebottomplateontheUPS
andtheXRBatteryEnclosure(s)andthenremovetheplates.
3.Punchholesinthebottomoftheconduitboxestotthesizeoftheconduitpipes.
4.AttachthebottompartoftheconduitboxestothebackoftheUPSandtothebackoftheXR
BatteryEnclosurewithfourscrewseach(ifapplicable).
16
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

ConnectBatteryPowerinInstallationswithBusbars

3
2
2
2
WARNING:Beforecarryingoutthestepsbelow,thesystemmustbeintotalpower offandthebatteriesmustberemoved.

IsolatorInstallationPrinciple

TheisolatorsseparatethebayingkitbusbarfromthesixverticalbusbarsineachXRBatteryEnclosure, andthe(+),N,and(-)busbarsintheUPS.
1.Guidethebusbarwithisolatorthroughtheadjacentsidepanels.
2.Positiontheisolatorsacrosstheverticalbusbars(Ninthisexample)andthenfastentheisolator
busbarbyusingtheprovidedM5Torxscrews.
3.Securetheisolatortoitsbusbarwithcableties.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
17
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlaced
1
1
1
2
2
2
XR Battery Enclosure
XR Battery Enclosure
UPS
totheLeft(seenfromthefront)
1.InstallthefollowingbayingkitbusbarsbetweentheUPSandXR1:
880-1607betweenverticalbusbarNontheUPSandbusbar4onXR1
880-1606betweenverticalbusbar(+)ontheUPSandbusbar1onXR1
880-1605betweenbusbar(-)ontheUPSandbusbar6onXR1
2.InstallthefollowingbayingkitbusbarsbetweenthetwoXRBatteryEnclosures:
880-0926betweenverticalbusbar3onXR1andbusbar4onXR2
880-0940betweenverticalbusbar2onXR1andbusbar1onXR2
880-0941betweenverticalbusbar5onXR1andbusbar6onXR2
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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlaced
1
1
1
2
2
2
XR Battery Enclosure
XR Battery Enclosure
UPS
totheRight(seenfromthefront)
1.InstallthefollowingbayingkitbusbarsbetweentheUPSandXR1:
880-1607betweenverticalbusbarNontheUPSandbusbar3onXR1
880-1605betweenverticalbusbar(+)ontheUPSandbusbar1onXR1
880-1606betweenverticalbusbar(-)ontheUPSandbusbar6onXR1
2.InstallthefollowingbayingkitbusbarsbetweenthetwoXRBatteryEnclosures:
880-0926betweenverticalbusbar4onXR1andverticalbusbar3onXR2
880-0941betweenverticalbusbar2onXR1andverticalbusbar2onXR2
880-0940betweenverticalbusbar5onXR1andverticalbusbar5onXR2
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
19
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlaced
1
1
1
2
2
2
XR Battery Enclosure
XR Battery Enclosure
UPS
totheRight(seenfromthefront)
1.InstallthefollowingbayingkitbusbarsbetweentheUPSandXR1:
880-1604betweenverticalbusbarNontheUPSandbusbar4onXR1
880-0939betweenverticalbusbar(+)ontheUPSandbusbar1onXR1
880-1604betweenverticalbusbar(-)ontheUPSandbusbar6onXR1
2.InstallthefollowingbayingkitbusbarsbetweentwoXRBatteryEnclosures:
880-0926betweenverticalbusbar3onXR1andbusbar4onXR2
880-0940betweenverticalbusbar2onXR1andbusbar1onXR2
880-0941betweenverticalbusbar5onXR1andbusbar6onXR2
20
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlaced
1
1
1
2
2
2
XR Battery Enclosure
XR Battery Enclosure
UPS
totheLeft(seenfromthefront)
1.InstallthefollowingbayingkitbusbarsbetweentheUPSandXR1:
880-1604betweenverticalbusbarNontheUPSandbusbar3onXR1
880-1604betweenverticalbusbar(+)ontheUPSandbusbar1onXR1
880-0939betweenverticalbusbar(-)ontheUPSandbusbar6onXR1
2.InstallthefollowingbayingkitbusbarsbetweentwoXRBatteryEnclosures:
880-0926betweenverticalbusbar4onXR1andverticalbusbar3onXR2
880-0941betweenverticalbusbar2onXR1andverticalbusbar1onXR2
880-0940betweenverticalbusbar5onXR1andverticalbusbar6onXR2
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
21

ConnectBatteryPowerinInstallationswithCables

5
4
4
7
6
6
6
1
3
2
XR Battery Enclosure
UPS
To XR 2
6
ConnectPowerCablesBetweentheUPSandtheXRBatteryEnclosure
WARNING:Beforecarryingoutthestepsbelow,thesystemmustbeintotalpower offandthebatteriesmustberemoved.
WARNING:Eachfreestandingcabinetmustbeseparatelyconnectedtothe equipotentialbondingsystem(protectiveearthing).
Note:Theterminalsareonlysuitableforconnectionofcoppercables.
22
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
1.IntheUPS,feedthecableupthroughtheconduitboxorthroughthetransparentcableroute
bracket(notshown).
2.ConnecttheBAT+,BA T -,N,andgroundcablestothebusbarsintheUPS.
3.Securethecablestotheperforatedbracketwithcableties.
4.Equipthecablewithconduits(ifapplicable).
5.IntheXRBatteryEnclosure,feedthecableupthroughtheconduitbox(ifapplicable)tothe
cablelandingarea.
6.Connectthe(+)cabletobusbarno.1(+),connecttheNcabletobusbarno.4(N),the(-)cable
tobusbarno.6(-),andthegroundcabletotheterminalinthetopofthecabinet.Bundlethe cablesusingthesuppliedcableties.
7.Securethecabletotheperforatedbracketwithcableties.
8.Attachthetoppartoftheconduitbox(ifapplicable).

ConnectPowerCablesbetweenTwoXRBatteryEnclosures

WARNING:Beforecarryingoutthestepsbelow,thesystemmustbeintotalpower offandthebatteriesmustberemoved.
WARNING:Eachfreestandingcabinetmustbeseparatelyconnectedtothe equipotentialbondingsystem(protectiveearthing).
Note:Theterminalsareonlysuitableforconnectionofcoppercables.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
23
5
4
7
1
3
2
2
2
6
6
6
XR Battery EnclosureXR Battery Enclosure
To XR 2
From UPS
1.FeedthecableupthroughtheconduitboxonXR1orthroughthetransparentcableroutebracket
(notshown)tothecableconnectionarea.
2.Connectthe(-)cabletobusbarno.5(-),theNcabletobusbarno.3(N),the(+)cabletobusbar
no.2(+)inXR1,andthegroundcabletotheterminalinthetopofthecabinet.
3.Securethecabletotheperforatedbracketwithcableties.
4.Equipthecablewithconduits(ifapplicable).
5.Feedthecableupintotheconduitbox(optionalfor400Vversions)onXR2.
6.Connectthe(-)cabletobusbarno.6(-),theNcabletobusbarno.4(N),andthe(+)cableto
busbarno.1(+)inXR2,andthegroundcabletotheterminalinthetopofthecabinet.Bundlethe cablesusingthesuppliedcableties.
7.Securethecabletotheperforatedbracketwithcableties.
8.Attachthetoppartoftheconduitbox(ifapplicable).
24
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

ConnectthePowerCablestotheUPS

SingleSystem10-30kVA208V

990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
25

SingleSystem10-30kVA480V

26
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

PrepareforCables

A
B
C
D
5
5
6
4
7
9
8
8

BottomCableEntry

1.FromtherearoftheUPS,loosenthesixM4
screwsfromtheuppercover(thecablelanding area),andremove.Savethescrewsforlater use
2.LoosenthetwoM4screws(oneoneachside)
fromthetoppartoftheconduitbox.Loosen theM4screwsattachingittothebottompart (twoscrewsin352mm(13.8in)enclosure threescrewsina523mm(20in)enclosure) andremove.Savethescrewsforlateruse.
3.LoosenthefourM4screws(twooneachside)
fromtheconduitboxandremove.Savethe screwsforlateruse.
4.Punchasmanyholesasneededinthemarked
areasofthebottomconduitbox.
5.Attachtheconduitboxbottomtotheenclosure
(reusethescrewsfromstep3).
6.Attachconduitstotheconduitbox.
7.Runthecablesthroughtheconduits,the
bottomoftheconduitbox,andupintothe cablelandingarea.
A.Bypass
B.Output
C.Battery
D.Input
8.Attachconduitboxtoptotheconduitbox
bottomandtotheenclosurereusingthescrews fromstep2.
9.Fastenthecableswithcableties.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
27

ConnecttheACInputandACOutputCables

1
2
3
C
B
A
A
1
WARNING:UseONLYcompressiontypelugs.Donotloosenoraddcablestoany factorypreinstalledcablesonbusbars.Usetheupperfrontpartofbusbarfor connectiononly.
Note:Theterminalsareonlysuitableforconnectionofcoppercables.

SingleMains

1.ConnecttheACinputcablesandtheneutralto
theinputcablelandings.
2.ConnecttheACoutputcablesandtheneutral
totheoutputcablelandings.
3.Connectthegroundcablestothestuds(earth
symbolbeneath)usingascrew.

DualMains

1.RemovethethreebusbarsA,B,andCby
removingtwoM6screwsfromeachbusbar.
28
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
2.ConnecttheACinputcablesandtheneutralto
5
2
3
4
1
theinputcablelandings.
3.Connectthebypasscablesandtheneutralto
thebypasscablelandings.
4.Connecttheoutputcablesandtheneutralto
theoutputcablelandings.
5.Connectthegroundcablestothestuds(earth
symbolbeneath)usingascrew.

ConnecttheDCBatteryCables(ifapplicable)

1.ConnectbatterycablesBA T+,BAT -,andNto
thebatterycablelandings.Bundlethecables usingthesuppliedcableties.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
29

ConnecttheCommunicationCables

PrepareforCommunicationCables

WARNING:MakesurethattheUPSiscompletelyOFFastheconnectorsarevery closetothepowerbusbars.
WARNING:Beforeconnectingthecommunicationcables,placethetwosupplied ferritesoverthecommunicationcables.Runthecablethreetimesthroughtheferrite toreducenoise.
30
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

OverviewofPinConnections

J106

J108pinconnections:
1:NormallyopenEPO 2:NormallyopenEPOreturn 3:NormallyclosedEPO 4:NormalyclosedEPOreturn 5:+24VSELVsupply 6:SEL Vground
J106pinconnections:
8:Ext.chargingcontrolreturn 7:Externalcontrolofcharging 6:Q3activereturn 5:Q3active 4:Batterymeasurementsupply* 3:Batteryunitquantity* 2:Max.batterytemperature* 1:Batterymeasurementreturn*
*ShouldbeusedwithAPCXRBatteryEnclosures
Pins1to4areforbatterymeasurement(onlyapplicabletoMGEGalaxy3500XRBatteryEnclosures).
Pins5and6areforexternalmaintenancebypassQ3(auxiliaryswitchN/Ctype).WhenQ3isclosed, signalsarefedbacktotheUPScontroller.
Pins7and8areforexternalchargecontrol.When7and8areclosed,theUPSchargesbatterieswitha pre-denedpercentage(0–25–50–75–100%)ofthemaximumchargingpower.T obeusedingenerator applications,orifspecialcodesrequirecontrolofcharging.WhenQ3isclosed,signalsarefedback totheUPScontroller.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
31

EPOinSingleSystems

ConnecttheEPOcableusingoneofthefollowingfourwiringcongurations.
Note:Useonly1-1½mm²copperwirefortheconnectionoftheEmergencyPowerOff (EPO)andotheroptionalequipment.
Note:TheUPSmustbeconnectedtoeitheradrycontactora24VDCEPO(Emergency PowerOff)switch.
Note:TheexternalEPO+24VDC,1500mAcircuitcanbesuppliedthroughothervendors.
1.DryContactsNormallyOpen:EPOis
activatedwhenpin1isconnectedtopins3and
5.Connections:2-4-6,3-5,and1(Normally Open).
2.+24VNormallyOpen:EPOisactivated
whenanisolatedSELV24VDCvoltageis suppliedonpin1withreferencetopin2. Connections:3-5and4-6.
3.DryContactsNormallyClosed:EPOis
activatedwhenaconnectionfrompin3to5is opened.Connections:4-6.
4.+24VNormallyClosed:EPOisactivated
whenaSELV24VDCvoltageisremoved frompin3withreferencetopin4.
32
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

EPOinParallelSystems

InparallelsystemseachUPSunitmusthaveitsowndrycontact(voltagefree)connectedtoJ108.The drawingbelowshowsa“NormallyClosed”installationofthreeUPSunitsinparallel.
WARNING:ForparallelandseparatesystemswithcommonEPO,eachUPSunitmust beconnectedtoaseparatedrycontact.
WARNING:ParallelEPOwiringbetweenmoreUPSunitscanresultincriticalUPS malfunctioning.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
33
ConnectCommunicationCablesbetweenUPSandXR
1
1
3 2
2
XR Battery Enclosure UPS
BatteryEnclosure
1.FeedthecablefrompinconnectionJ106intheUPSdownthroughtheconduit(ifapplicable).
2.RunthecableupintotheXRconduitandconnectittopinconnectionJ200intheXRBattery
Enclosure.
3.IfyouuseasecondXR,runthecablefrompinconnectionJ204inXR1topinconnectionJ200in
XR2.
34
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

ConnectAPCCommunicationOptions

6
1
2
3
4
5
Note:Thecableroutingofthepowerchutesoftwareandthetemperaturesensorisidentical.
Note:ThetemperaturesensorisprovidedinaplasticbagattachedtothefrontoftheUPS
behindthefrontpanel.
1.Removethetwoscrewsfromthecable-inletat
thefrontandremovethecable-inletplate.
2.Guidethecablethroughtheholeinthebottom
plateandupthroughthecable-inlet.
3.Guidethecablethroughthesidepanelhole
andrunthecableupwardsinsidethepanel.
4.Pullthecableoutofthesidepanelthrough
theholeclosesttotheNetworkManagement Cardarea.
5.Plugthecableintotheprobesocket/
PowerChuteinlet.
6.Reattachthecable-inletplate.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
35

ConnectCommunicationCablesinParallelSystem

Note:Thecablesmustberunbytheelectricianbutnotattached.Theeldserviceengineer fromSchneiderElectricwillattachallcablestotheUPSunit(s)andinstalltheparallel communicationbox.Thebelowisforoverviewonly .
Note:ThePBuscablesrunfromUPS1toUPS2toUPS3andUPS4ifyourconguration consistsof4UPSunits.
Note:ThePBuscablesarelabelledPBus1andPBus2.

OverviewofthePBusCables

Note:Thecablesmustberunbytheelectricianbutnotattached.Theeldserviceengineer fromSchneiderElectricwillattachallcablestotheUPSunit(s)andinstalltheparallel communicationbox.Thebelowisforoverviewonly .
Note:ThePBuscablesrunfromUPS1toUPS2toUPS3andUPS4ifyourconguration consistsof4UPSunits.
Note:ThePBuscablesarelabelledPBus1andPBus2.
Note:PBus1cablesmustbekepttogether,andPBus2cablesmustbekepttogether.If
youbymistakerunacablebetweenaPBUS1terminalandaPBUS2terminal,youwill benotiedbythedisplay.
Note:IfthecongurationconsistsofonlytwoUPSunits,theterminatorsmustbeinstalled inUPS1and2.WiththreeUPSunits,theterminatorsmustbeinstalledinUPS1and3.
36
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

PrepareforCables

RemovetheBatteries
Note:See“RemovetheBatteryModules“forinformationonhowtoremovethebatteries.
RuntheCommunicationCables
Threedifferentwaysofroutingcables
Note:Theenclosuresinaparallelsystemcanbekeptapart,ortheycanbeassembledwith interconnectionplates.Iftheenclosuresarekeptapart,thecommunicationcablescanberun inconduits(ifapplicable).
TheroutingofcablesbetweentheUPSunitscanbedoneinthreedifferentways.
•UPSunitsapart(withoutconduitsandwithoutinterconnectionplates)
•UPSunitsbayedtogether(withoutconduitsandwithinterconnectionplates)
•UPSunitsapartorbayedtogether(withconduitsandoptionalinterconnectionplates)
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
37
UPSUnitsApartwithoutConduitsandInterconnection
7
6
7
2
2
8
8
4
5
7
7
3
UPS 1
UPS 2
PBus
PBus
PBus
ABus
ABus
1.Removethefrontpanel(notshown).
2.Loosenthetwoscrewsfromthecable-inletplatesatthebottomplateofUPS1andUPS2and
thenremovetheplates.
3.FromUPS1:RunthetwoPBuscablestotheslotsontheleftsideoftheenclosureanddown
insidethepanel.
4.Fromthelowestslot,shoutthecablesfromthesidepanelandrunthesedownthroughthecable
inletandthroughtheroundholeatthebottom.
5.RunthePBuscablestoUPS2andtotheslotsontheleftsideoftheenclosureandupinside
thepanel.
6.TakeoutthePBuscablesandleavetheseunattachedtotheparallelbox.
7.RuntheABuscablefromthemaintenancebypasspaneltotheslotsontheleftsideoftheenclosure
andupinsidethepanelthesamewayasforthePBuscables.
8.Reattachthecable-inletcovers.
9.Fastenthecableswithcablesties.
38
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
Note:ProceedtheroutingofcablesintoUPS3andUPS4,ifapplicable.
3
7
6
7
4
2
7
5
2
8
8
UPS 1
UPS 2
PBus
PBus
PBus
ABus
ABus
UPSUnitsBayedT ogetherwithoutConduits
1.Removethefrontpanelandthetopcover(notshown).
2.Loosenthetwoscrewsfromthecable-inletplatesatthebottomplateofUPS1andUPS2and
thenremovetheplates.
3.FromUPS1:RunthetwoPBuscablestotheslotsontheleftsideoftheenclosureanddown
insidethepanel.
4.Fromthelowestslot,takeoutthecablesfromthesidepanel,runthecablesacrossandthroughthe
cableinletsofthetwosidepanels.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
39
5.FromthebottomofUPS2,runthePBuscablestotheslotsontheleftsideoftheenclosureand
2
A
A
upinsidethepanel.
6.TakeoutthePBuscablesandleavetheseunattached.
7.RuntheABuscablefromthemaintenancebypasspaneltotheslotsontheleftsideoftheenclosure
andupinsidethepanelthesamewayasforthePBuscables.
8.Reattachthecable-inletcoverplates.
9.Fastenthecableswithcableties.
Note:ProceedtheroutingofcablesintoUPS3andUPS4,ifapplicable.
UPSUnitsApartorBayedT ogetherwithConduits
Note:Whenenclosuresareassembledwithinterconnectionplatesandboltedtogether,the PBuscablescanberuninsidetheenclosuresandthenonlytheABuscablehastoberunin aconduit(ifapplicable).
1.Removethefrontpanel(notshown).
2.Removethetopcover:
A.Loosenthesixscrewsofthetopcover(fouratthefrontandtwoattheback).
B.Liftupfromthebackandpushforwardtofreethecover.
C.LeavethecoverunattachedontopoftheUPS.
3.RemovetheconduitplateatthebackoftheUPScoveranddrillholescenteredinthesmall
pre-drilledholes.2cm(3/4in)isrecommendedforconduits.
4.RuntheABusandthePBuscablesthroughtheconduitholesintotheinsideofthetopcoveron
UPS1.LeavethecablesontopoftheUPS.
5.Attachconduitswith2cm(3/4in)ttings(notsupplied).
6.RunconduitswithPBuscablestoUPS2.Pullthecablesthroughthetopcoverconduitplateand
leavethecablesontopoftheUPSasshown.
7.AttachconduitstoUPS2with2cm(3/4in)ttings(notsupplied).
8.RuntheABuscables(inconduitsifapplicable)tothemaintenancebypasspanel.
40
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
6
7
5
4
8
8
UPS 2 UPS 1
9.Reinstallthetopcover.
Note:ProceedtheroutingofcablesintoUPS3andUPS4,ifapplicable.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
41

InstallSeismicOption

InstalltheSeismicBatteryLock

Note:Inseismicareas,disposeofthebatterysecuringbracketsthatwereusedtosecurethe batteriesduringtransportandusetheseismicbatterylockstosecurethebatteries.
Requiredparts:
•Fourbatterylocksand12M5screwsfornarrow batteryenclosures.
•Sixbatterylocksand30M5screwsforwide batteryenclosures.
1.Placethebatterylockbelowthebatteryrow.
2.SecurethebatterylockbytheprovidedM5
screws.

InstalltheSeismicStabilizingBrackets

Requiredparts:
•UPS,BatteryEnclosureandTransformer
–Eight10mmttings
–18M6nutwashers
–Onehorizontalbracket
–Fourstabilizingbrackets
•MaintenanceBypassPanel(MBP)
–Eight2mmttings
–18M6nutwashers
–Onehorizontalbracket
–Fourstabilizingbrackets
42
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001
Note:WhenMBPsandtransformer cabinetsareinstalledupagainstother frames,itissufcienttoinstallonly onecrosswithahorizontalbracket intoporlowerposition.
1.Insertpinsofthettingintotheindicated
mountingholes.
2.Mountthebracketsinthettingsandsecure.
Frontview
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
43

FinalMechanicalInstallation

ConnectBatterySecuringBracketsforStability

Caution:W aituntilthesystemisreadytobepoweredupbeforeinstallingbatteries. Failuretodosocanresultinadeepdischargeofthebatteriesandcausepermanentdamage (thetimefromthebatteryinstallationtimetilltheUPSispoweredupshouldnotexceed 72hoursor3days).
Note:Thebatterysecuringbracketsareonlyusedinnon-seismicareasforstability,and whenseismicbatterylocksarenotpartoftheinstallation.
1.Installthebatteriesbypushingthemallthewayintotheenclosure.
2.Ifrequired,installthebatterysecuringbrackets(A)toholdthebatteriesrmlyinplace.NOTE:
Donotinstallthebracketsthesamewaytheywerepositionedwhentheenclosurearrived.Rotate thebrackets180°andreinstall.
Note:BatterysecuringbracketsaredeliveredwiththeUPSandXRBatteryEnclosureand installedinfrontofthebatteries.Batterysecuringbracketsforadditionalbatteriescanbe purchased.RefertooptionSUVTOPT003:APCSmart-UPSVTBatteryLockKitforone BatteryModule(twobatteries).
44
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
990-1957C-001

ReinstalltheTopCoverandtheFrontPanel

M o d
el :
Se rial
:
B
A TTER
Y U
NI
T
M o d el
:
Se ria l:
B A
TT
ER
Y U
NI T
M o
d e l :
Se
r i al :
B ATTERY
U
NI
T
M o d e
l :
Se ria
l:
B
ATTERY
UNIT
M o
d e l :
Se
ria l:
BATTE
R Y UNIT
M o d e
l:
Se r ia
l:
B
A TTE
R Y
U NIT
M o
d e l:
Se
ria l:
BAT
TER
Y
U NIT
M o d e
l:
Se r i al
:
B
ATTER
Y UNIT
2
1.Reinstallthetopcoverbyfasteningthefourscrewsatthefrontandthetwoscrewsattheback.
2.Insertthetwotapsatthebottomofthefrontpanelintothetwoslotsatthebottomoftheenclosure.
3.Pushthefrontpanelforwarduntilitengagesthelockingdevicesatthetopoftheenclosure.
4.Useascrewdrivertosetthelockmechanismtothelockedposition.
990-1957C-001
MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation
45
WorldwideCustomerSupport
Customersupportisavailableatnochargeviae-mailortelephone.Contactinformationisavailableat www.apc.com/support/contact
©APCbySchneiderElectric.APCandtheAPClogoareownedbySchneiderElectricIndustries S.A.S.,AmericanPowerConversionCorporation,ortheirafliatedcompanies.Allothertrademarks arepropertyoftheirrespectiveowners.
990-1957C-00106/2012
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