APC EPW9 User Manual

Installationand Operation
EmergencyPowerOffSystem
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TableofContents
IMPORTANTSAFETYINSTRUCTIONSSAVETHESE
INSTRUCTIONS...............................................................................................................1
SafetyInstructionsforNorthAmerica...................................................................1
SafetyInstructionsforEurope,MiddleEast,andAfrica...................................2
Specications...................................................................................................................3
Overview..............................................................................................................................4
EmergencyPowerOffSystem..................................................................................4
EPOBoxComponents................................................................................................4
Installation..........................................................................................................................6
PreparetheEPO...........................................................................................................6
MounttheEPO(RunningConduitsorCablesAlongtheWall).......................6
MounttheEPO(runningconduitsorcablesbehindthewall).........................7
ConnectDevicestotheEPOBox............................................................................9
MountAdditionalEPOBoxes...................................................................................10
CascadeMultipleEPOBoxes...................................................................................10
CascadetheAPCDeviceswithCAT-5Cables............................................................11
CascadetheAuxiliaryDevicewithWirePairs...........................................................12
DirectWiringAlternative............................................................................................12
VerifyConnectionsateachEPOBox.....................................................................12
Operation............................................................................................................................14
EngagetheSystem......................................................................................................14
ResettheEPOSystem................................................................................................14
ResettheEquipment...................................................................................................15
WiringDiagram................................................................................................................16
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IMPORTANTSAFETYINSTRUCTIONS SAVETHESEINSTRUCTIONS

Thismanualcontainsimportantinstructionsthatshouldbefollowedduringinstallation,operation,and maintenanceoftheEPOsystem.

SafetyInstructionsforNorthAmerica

WARNING:Onlycertiedelectriciansmayinstallthesystemandthewiringtothe productsITcontrols.
WARNING:Assemblyhasnotbeenevaluatedforemergencylifecriticalapplications, butisintendedforemergencyequipmentpoweroff.
Note:WiringfromthesystemtotheproductsITcontrolscaneitherbeinstalledinconduits
orinstalledwithoutconduitsifthewiresareinaccordancewithArticle725oftheNational ElectricalCode(NFPA70)andSection16oftheCanadianElectricalCode(C22.1).
Caution:OnlyClass2circuitsrated30Vorlesscanbeconnectedtoterminals1–8.Class2 circuitsaredenedinArticle725oftheNationalElectricalCode(NFP A70)andSection16 oftheCanadianElectricalCode(C22.1).AClass2circuitisasourcehavinglimitedvoltage andenergycapacityasfollows:
A.IfanInherentlyLimitedPowerSource,voltageislimitedto30V ACor30VDC,and
energyislimitedto8A.
B.IfnotanInherentlyLimitedPowerSource,voltageislimitedto30V ACor30VDC,
energyislimitedto250V A,andcurrentislimitedto1000/Vmax.Thefuseislimited to5Aifmaximumvoltageis20V ,or100/Vmaxifvoltageisgreaterthan20V butlessthan30V .
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SafetyInstructionsforEurope,MiddleEast,andAfrica

WARNING:Onlycertiedelectriciansmayinstallthesystemandthewiringtothe productsITcontrols.
WARNING:Assemblyhasnotbeenevaluatedforemergencylifecriticalapplications, butisintendedforemergencyequipmentpoweroff.
Note:WiringfromthesystemtotheproductsITcontrolscaneitherbeinstalledinconduits
orinstalledwithoutconduitsifthewiresareinaccordancewithIEC/EN60364-5-52or equivalentlocalelectriccode.
Caution:EPOcanbeachievedwitheitheracontactclosureorapplicationofanexternal 24VACor24VDCfromaSELVorPELVsource.Itisimportanttonotethathazardous voltagefromthemainsvoltagemustbeisolatedfromthecontactclosureor24VAC,24 VDC.TheEPOcircuitcontactclosure,the24V AC,orthe24VDCareconsideredSELV circuitsasdenedinEN60950“SafetyofInformationTechnologyEquipment”orPEL V circuitsasdenedinIEC60364-4-41“ElectricalInstallationsofBuildingsProtectionfor Safety—ProtectionAgainstElectricShock.”SEL VisanabbreviationforSafetyExtraLow V oltage.PEL VisanabbreviationforProtectiveExtraLowV oltage.SELVandPEL V circuitsareisolatedfromthemainsthroughasafetyisolatingtransformer,anddesignedso thatunderisolatedfromthemainsthroughasafetyisolatingtransformer,anddesignedso thatundernormalconditionsthevoltageislimitedto42.4Vpeakor60VDC.
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Specications
Electrical
Input/Output
V oltage
Current1Aat24VDC
Frequency
Circuits(qty)
Contactstate
Physical
Dimensions(W×L×D)
EPObox226×251×66mm(8.9×9.9×2.6in)
Shipping305×305×140mm(12×12×5.5in)
Weight
EPObox2.9kg(6.4lb)
Shipping3.1kg(6.9lb)
24VDC
48VDC/240VAC(Externalcircuit)
1Aat48VDC(Externalcircuit)
50/60Hz
9
NormallyOpen(NO)
MountingSurfacemount
ConnectionRemovablepanelsinrear,13mm(½in)and6mm(¾in)knockoutsontopand
bottom
PushbuttonStandard,22mmmetallicbody;40mmmushroomhead;Push/pull
Wireconnections0.10to0.75mm²(24to18AWG)wiregroundstudfor#8ringlug
Environmental
Temperature
Humidity5to95%,non-condensing
Elevation3000m(10000ft)
–5to45°C(23to113°F)
Compliance
StandardsNFPA70,NFP A75,NECArticle645,29CFR1910.36,29CFR1910.306
Approvals
UL,C-UL,CE
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Overview

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6
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EmergencyPowerOffSystem

TheEmergencyPowerOff(EPO)Systemconsistsofoneormorewall-mounted,push-buttonEPOboxes. EachEPOboxprovidesasinglepointofequipmentshutdownforuptoeightAPCdevicesandone third-partydevice(suchasanupstreambreaker),usingNormallyOpen(NO)contactclosureconnections. AnEPOboxcanbecascadedwithotherEPOboxestosupportmultiplepointsofequipmentshutdown.
Note:AlthoughtheEPOisdesignedspecicallyforAPCproducts,thesystemcanbeused fortrippinganydevicesthatfallwithinitsparameters.See“Specications“toconrm properapplication.InstalltheEPOaccordingtotheinstructionsinthismanual.

EPOBoxComponents

1
2
3
4
5
6
7
8
9
Flag
Button
Shield
Knockouts
Mountingholes
Blankingpanels
Wireanchors
Auxiliarydevice terminal
Deviceterminalblock
10
11
12
13
4
Cascadingjacks
Wiringcheckpoints
Groundstud
Cableclamps
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Note:
Wiring,conduits,andmountinghardwarearenotprovided.
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Installation

PreparetheEPO

1.OpentheEPOSystemboxbyremovingthe
screwsontheside.Keepthescrewsforuse afterthesystemisinstalled.Theboxwillnot closesecurelywithoutthescrewsinplace.
2.Mountthesysteminareadily-accessiblearea,
onawallneartheprincipalentrancedoors, accordingtoNECArticles645.10and645.11, IEC/EN60354-5-537,orequivalentlocal regulation.Therearetwodifferentprocedures formountingthesystem,dependingon whetheryouarerunningconduits(orcables) alongthewallorbehindthewall.
Note:Ifnotusingconduits,runthecablesfromtheconnecteddevicesorthecascadedEPO boxesdirectlytotheEPOusingshieldingtroughsandcableladders.

MounttheEPO(RunningConduitsorCablesAlong theWall)

1.Fastenfour6.35mm(¼in)screwsthroughthe
fourmountingholesateachcorneroftheEPO boxandintothewall.
2.Runtheconduits(orcables)fortheconnected
devicestotheEPObox.Ifusingconduits, itwillcontainallwiringfromtheconnected devicesandallcascadingcables.The knockoutsinthetopandbottomoftheEPO boxaccept13mm(½in)and19mm(¾in) conduitsorclustersofcables.Removethe knockoutsrequiredforinstallation.
Note:Whenplanningconduits requirements,considerthattwo cascadingcableswilltin13mm (½in)conduitsandfourcascading cableswilltin19mm(¾in) conduits.See“CascadeMultiple EPOBoxes“formoreinformation.
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3.Installanappropriatettingwithalock-nut
One120mm(4in)squarejunctionbox
Two120mm(4in)squarejunctionboxes
Oneswitchboxupto4-ganginsize
foreachknockoutused.
4.Connectconduitstothettings.
Note:Ifnotusingconduits,runthe cablesthroughtheknockoutdirectly .

MounttheEPO(runningconduitsorcablesbehind thewall)

1.Installajunctionboxoraswitchboxbehind
thewall.TheEPOboxwillfastendirectlyto thebox.Useoneoftheoptionsabove.
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2.Runtheconduits(orcables)fromthe
connecteddevicestothejunctionorswitch box.Ifusingconduits,itwillcontainallwiring fromtheconnecteddevicesandallcascading cables.Removetheknockoutsrequiredfor installation.
Note:Whenplanningconduit requirements,considerthattwo cascadingcableswilltin13mm (½in)conduitsandfourcascading cableswilltin19mmcascading cableswilltin13mm(¾in) conduits.See“CascadeMultiple EPOBoxes“formoreinformation.
3.Installanappropriatettingwithalock-nut
foreachknockoutused.
4.Connecttheconduitstothetting.
Note:Ifnotusingconduits,runthe cablesthroughtheknockoutdirectly .
5.Removeoneorbothoftheblankingpanels
coveringthewindowinthebackofthebox, asrequired.
6.SecuretheEPOboxdirectlytothejunction
boxorswitchboxwiththeappropriatenumber of6-32screwsaroundtheaccesswindow.
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7.ReinforcetheEPOboxwith6mm(¼in)
screwsinthecornermountingholes.
Note:Thetoptwo6mm(¼in) mountingholesmaybeblockedby somejunctionboxes.Inthisinstance, useonlythebottomtwo6mm(¼in) mountingholesforreinforcement.

ConnectDevicestotheEPOBox

ConnectAPCdevicestoterminals1–8.Connectanauxiliarydevicetoterminal9.Connectonlyone
0.10–0.75mm²(24–18AWG)wirepairtoeachterminalblock.
1.AttachEPOcircuitstoeachdeviceaccording
tothespecicinstructionsforthatdevice.Use theNormallyOpen(NO)contactoption.
2.Runasuitable0.10–0.75mm²(24–18A WG)
wirefromthedevicestoterminals1–8onthe EPOboxterminalblock.Ifyouareusing conduits,runthewiresthroughtheconduitsto theterminal(s).Maketheconnectionstothe terminalblockinnumericalorder(terminal1, andthenterminal2,etc.).
3.Runasuitable0.25–0.10mm²(22–18A WG)
wirefromthecontactclosurepointsforany auxiliarydevicetoterminal9ontheEPObox terminalblock.Ifyouareusingconduits,run thewiresthroughtheconduitstotheterminal.
Note:Theauxiliarycircuitisrated 1Aat48VDC/240V AC.
4.Ifnecessary,securethewiresinsidethebox
usingthereleasablewireties(provided).
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5.ConnectasuitablegroundorPEwiretothe
#8-32groundstudinthelowerleftcornerof theEPObox.

MountAdditionalEPOBoxes

TherearetwoalternativesforwiringadditionalEPOboxes.Eithercascadetheboxesonlytowiredevices toonebox(see“CascadeMultipleEPOBoxes“),orwiredevicesdirectlytoeachEPObox(see“Direct WiringAlternative“).

CascadeMultipleEPOBoxes

WhencascadingEPOboxes,connectawirepairfromeachdevicetotherstEPOboxaccordingtothe procedurein“ConnectDevicestotheEPOBox“.JumperthesubsequentEPOboxeswithcascading cables(standardCAT -5cable)—thisprocedurewilljointheEPOboxesinparallel.
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APC
APC
APC
APC
APC
APC
APC
APC
1
3
2
4
Input
Output
EPO PAIRS1 4
EPO PAIRS5 8
EPO PAIRS1 4
EPO PAIRS5 8
Box2
Box1
Note:Therecommendedmaximumtotaldistanceofwire,torunpercircuitis300m (1000ft).

CascadetheAPCDeviceswithCAT-5Cables

ConnecttheCAT-5cablestothejacksinsidetheEPObox.EachcablecansupportuptofourAPCdevice wirepairs.FollowtheseguidelineswhenconnectingCA T -5cables:
Useonlythebottomjacks(3and4)ifcascading
four(4)orfewerdevices.
Useboththebottomandthetopjacks(1,2,3
and4)ifcascadingve(5)ormoredevices.
Connecttheoutputjacks(1and3)oftherst
EPOboxtotheinputjacks(2and4)ofthe secondEPObox.
Continueuntilallboxesareconnected.
Ifnecessary ,usethewhitecableclampsto
securetheCA T-5cables.
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CascadetheAuxiliaryDevicewithWirePairs

1
2
Auxiliary
Non-InfraSt ruXur e
Breaker
Device
Device
Device
EPO Box 1 EPO Box 2
APC
APC
APC
1.Afterwiresarerunfromauxiliarydevice(1)
toterminalblockposition9,runasecondset ofwires(2)fromterminalblockposition9on therstEPOboxtoterminalblockposition9 onthesecondEPObox.
2.Continueuntilallboxesareconnected.(See
thediagramin“CascadeMultipleEPO Boxes“forreference.)

DirectWiringAlternative

IftheAPCdevicesarecentrallylocatedbetweenexitdoors,itmaybemorepracticaltorunseparatewire pairsfromthedevicestoeachEPObox.Thiswiringmethodrequiresterminalblockconnectionsinevery EPObox,ratherthancascadingcablesbetweenboxes.ConnectwirepairsfromtheNormallyOpen(NO) contactsonthedevicestoeachEPObox.Becausethisalternativeresultsinmultiplewirepairsatthe terminalsofthedevices,APCdoesnotrecommendusingitwithmorethanthreeEPOboxes.

VerifyConnectionsateachEPOBox

1.Verifythatthewiringiscorrectbeforeattachingcriticalloaddevicestoyourdevices:
A.WiththedevicespoweredON,useasmalltooltopresseachcheckpoint,oneatatime.
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Note:IfanAPCFMSeriesPrecisionAirConditioningSystemconnectedtotheEPObox, pressingthecheckpointwillshutofffunctionalitytotheunit,buttheunitwillstillbe powered.
B.Afterverifyingthewiring,closethesystembox,makingsurenottopinwiresordisturb
connections,andsecurewiththescrews,previouslyremovedwhenopeningthebox.
C.Asanaltest,applypowertoallAPCdevicesandauxiliarydevices,andpresstheEPO
button.AllconnecteddevicesshouldpowerOFFimmediately.Repeatthisnaltestatevery EPOboxinthesystem.
WARNING:Pressingthecheckpointwillshutdowntheconnecteddeviceandany loaditissupporting.
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Operation

1
2

EngagetheSystem

1.LifttheshieldonanyoftheinstalledEPO
boxesandpressthebutton.Aredagwill dropdownfromthebox,providinganeasy visualmarkastowhichEPOboxinyourroom hasbeenactivated.

ResettheEPOSystem

1.Pullthebuttontowardsyou(1)andpushthe
agupuntilitcatches(2).Pullingthebutton doesnotbringpowerbacktotheconnected equipment;itonlyresetstheEPOsystem. Closetheshieldafterresettingthesystem.
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ResettheEquipment

Applypowertothedevicesaccordingtotheproceduresforeachdevice.
Note:Refertotheoperationmanualincludedwitheachdeviceforspecicinstructionson howtoapplypowertothedevice.
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WiringDiagram

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WorldwideCustomerSupport
Customersupportisavailableatnochargeviae-mailortelephone.Contactinformationisavailableat www.apc.com/support/contact
©SchneiderElectric.APCandtheAPClogoareownedbySchneiderElectricIndustriesS.A.S.or theirafliatedcompanies.Allothertrademarksarepropertyoftheirrespectiveowners.
990–1611C-00112/2012
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