APC ACPA4000 User Manual

Installation, Operation,
and Maintenance
NetworkAIR® Portable
Air Conditioning Unit
ACPA4000
American Power Conversion Legal Disclaimer
The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by American Power Conversion Corporation. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL AMERICAN POWER CONVERSION CORPORATION BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF AMERICAN POWER CONVERSION CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. AMERICAN POWER CONVERSION CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with American Power Conversion Corporation or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.
This Publication shall not be for resale in whole or in part.
Contents
General Information........................................................ 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About the NetworkAIR ACPA4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols that may be used in this manual . . . . . . . . . . . . . . 2
Cross-reference symbol used in this manual . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Filing a claim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storing the Equipment Before Installation . . . . . . . . . . . . . . . . . . . . . 3
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installation ....................................................................... 7
Where to locate the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lock the rolling casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intake and Exhaust Vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hose connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assemble the ceiling adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install the adapter in a drop ceiling . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assemble the ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Drain Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Temperature/humidity sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
NetworkAIR ACPA4000
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Relays and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Output relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Input contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Start-up checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
How to apply power to the equipment . . . . . . . . . . . . . . . . . . . . . . . 15
Operation........................................................................ 16
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Display interface identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
How to Use the Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Turn on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Scrolling status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Navigating the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Change settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Password entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Turn off the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Set Environmental Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Default schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Set Up Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Temperature and humidity alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Set the alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Set Up the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Password and time-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Set the date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Display interface options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Device settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Resetting to default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
User-defined product data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
How to download firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Set Up Contacts and Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Input contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
User input contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
User outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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NetworkAIR ACPA4000
Checking Equipment Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Scrolling status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Default schedule status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System and environmental status screens . . . . . . . . . . . . . . . . . . . 27
Manufacturer data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Viewing alarm status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Responding to Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Silencing the alarm beeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Warning or alarm LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Active alarm screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Alarm and event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Resolving alarm conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Display Interface Reference Charts . . . . . . . . . . . . . . . . . . . . . . . . . .33
Scrolling status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Monitoring information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Programmable settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance and Troubleshooting ..............................36
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Replace the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Clean the condenser filter and test the LCDI plug . . . . . . . . . . . . . 37
Clean the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Update the main control board firmware . . . . . . . . . . . . . . . . . . . . . 37
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
One-Year Factory Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Non-transferable warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Warranty claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Warranty Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
NetworkAIR ACPA4000
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General Information

Overview

About the NetworkAIR ACPA4000

Your NetworkAIR ACPA4000 is a portable, compact air conditioner designed for spot-cooling, emergency-cooling, and after-hours cooling of server closets, data centers, conference rooms, home offices, or rooms that house heat-sensitive equipment.
The ACPA4000 provides 3.8 kWh (13,000 BTU) of cooling power. It automatically adjusts room temperature and reduces moisture while filtering the air. Additional features of the equipment include:
• Electronic control panel with LCD display
• On/Off scheduling
• Automatic restart after power failure
• Two condenser ducts; one for inlet and one for exhaust
• High-head pressure cut-out to prevent compressor damage
• Hot gas bypass to prevent coil freeze-up
• Remote Web monitoring
• On board condensate pump

Save these instructions

This manual contains important instructions that must be followed during the installation of this equipment.

Manual updates

Check for updates to this manual on the APC Web site, www.apc.com/support. Click on the User Manuals link and enter the manual part number or SKU for your equipment in the search field. See the
back cover of this manual for the part number.
1NetworkAIR ACPA4000

Safety symbols that may be used in this manual

Electrical Hazard: Indicates an electrical hazard which, if not avoided, could result in
injury or death.
Danger:
substantial damage to product or other property.
Warning: Indicates a hazard which, if not avoided, could result in personal injury or damage to product or other property.
Heavy: Indicates a heavy load that should not be lifted without assistance.
Caution: Indicates a potential hazard which, if not avoided, could result in personal injury or
damage to product or other property.
Tip Hazard:
moving.
Note: Indicates important information.
Indicates a hazard which, if not avoided, could result in severe personal injury or
This equipment is easily tipped. Use extreme caution when unpacking or

Cross-reference symbol used in this manual

See another section of this document or another document for more information on this subject.
NetworkAIR ACPA40002

Safety

Warning: Use the equipment on a flat surface.
Do not obstruct the equipment air outlets.
For indoor use only.
Do not attempt to service the equipment except to clean and replace the air filters. The equipment
contains no other user-serviceable parts.
Do not place the rear of the equipment closer than 203 mm (8 in) to any wall or obstacle.
Do not install the equipment where there are fumes or flammable gases, or in an extremely humid
space such as a greenhouse.
Do not place this equipment on its side. If the equipment has been tipped, place it upright on a flat, solid surface and keep it in this position for a minimum of 12 hours before operating.
Electrical Hazard: Connect the equipment to a 3-wire AC outlet (two poles plus a ground).
The receptacle must be connected to a dedicated, properly grounded 115 volt 60Hz branch circuit
rated for 20 amp main protection (fuses/circuit breaker). Connection to any other power source
may result in a shock hazard or damage to the equipment.
Use the equipment with the supplied power cord only.
Do not use an extension cord.

Inspecting the Equipment

Your equipment has been tested and inspected for quality assurance before shipment. To ensure that the equipment has not been damaged during transit, carefully inspect both the exterior and interior packaging of the equipment immediately upon receipt.
Verify that all parts ordered were received as specified. See “Inventory” on page 4.

Filing a claim

If damage is identified on receipt of the equipment, note the damage on the bill of lading and file a damage claim with the shipping company. Contact APC for information on filing a claim with the shipping company. The shipping claim must be filed at the receiving end of the delivery.
Note: In case of shipping damage, do not operate the equipment. Keep all packaging for inspection by the shipper and contact APC customer support at one of the numbers listed on the back cover of this manual.

Storing the Equipment Before Installation

Caution: Leaving the equipment uncovered and exposed to the elements can cause damage
and voids the factory warranty.
3NetworkAIR ACPA4000

Tools Required

Nutdriver–M6 Pliers Wire cutters

Inventory

The equipment ships with the items shown below:
na0148a
Portable air conditioner
Ceiling adapter
Air deflector
M6 nuts
Duct collars
Ducts
Terminal blocks
Remote temperature sensor–3.66 m
(12 ft)
Power cord - Leakage Current
Detection Interruptor (LCDI)–2.40 m (8 ft)
Communication cable–2 m (6.50 ft)
Quick-connect fitting
Drain line–15.24 m (50 ft)
This equipment requires an LCDI plug. Use only the power cord supplied with the equipment.
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Component Identification

Front view

na0118c

Rear view

Condenser air intake
Condenser exhaust
Display interface
Locking casters (front 2 casters only)
Access panel (for use by service personnel only)
na0119c
Replaceable air filter element
Drain line connector
Detachable power cord–2.4 m (8 ft)
20A circuit breaker
Network Management Card
Main control board
Communication port, RS-232 connector
Input contact connectors
Output relay connectors
Temperature sensor connector
5NetworkAIR ACPA4000

Dimensions and Weights

Dimensions are shown in mm (in).
Net Weight
(Equipment Only) Shipping Weight
na2462a
79 kg (175 lb) 88 kg (195 lb)
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Installation

Where to locate the equipment

When deciding where to locate the equipment, consider your cooling needs, air flow, the location of the electrical outlet (no more than 2.4 m (8 ft) from the equipment), and access for the condenser intake and exhaust.
Cooling needs. Position the equipment as
close as possible to the main source of heat that requires cooling.
Air flow. Position the equipment so that its
rear is at least 200 mm (8 in) away from a wall or other equipment.
Location of electrical outlet. Place the
equipment no farther than 2.4 m (8 ft) from a dedicated 115V, 60Hz, 20A branch circuit receptacle.
na0143a
Dimensions are shown in mm (in).
Electrical Hazard: Do not use extension cords with this equipment. Using an extention cord reduces circuit protection and voids the warranty.
Caution: To help avoid loss of cooling, only connect this equipment to a single-outlet dedicated circuit.

Lock the rolling casters

To prevent the equipment from rolling, press down on the locking tabs on the two front casters.
na017 6a
7NetworkAIR ACPA4000

Intake and Exhaust Vents

Hose connections

The equipment requires the installation of intake and exhaust ducts for the condenser. See the drawing to identify the intake and exhaust sides of the equipment.
Building structural support
10-gauge (minimum) steel wire
Ceiling adapter
Air deflector
Condenser exhaust duct
Condenser air intake duct

Assemble the ceiling adapter

Attach the air deflector to the exhaust side of the ceiling adapter using three M6 nuts.
Caution: The air deflector must face away from the air intake and obstructions such as walls or piping. Failure to position it in this way reduces cooling capacity and could cause alarms.
na0418a
na0147a
NetworkAIR ACPA40008
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