Installation and Start-Up
60kW InfraStruXure
Large Data Centers
208/480/600 V Input
TM
System
208/480/600V
About this Manual
This manual is intended for APC Field Service Engineers or APC-trained installers of a 60kW
InfraStruXure system. It covers basic installation and start-up.
For information about installing specific components in your InfraStruXure system, see the
documentation included with each component. Before installing or operating any component, refer to
the safety instructions in the component’s manual.
The illustrations of products in this manual may vary slightly from the products in your InfraStruXure
system.
You can check for updates to this manual by clicking on the User Manuals link on the
Support page of the APC Web site (www.apc.com). In the list of InfraStruXure
Note
manuals, look for the latest letter revision (A, B, etc.) of the part number on this
manual.
InfraStruXure System—Installation and Start-Up i
Contents
Safety ......................................................................1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols used in this manual . . . . . . . . . . . . . . . . . . . 1
Cross-reference symbols used in this manual . . . . . . . . . . . . . 1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving/moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance performed while the
PDU is receiving input power
Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . . 3
EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . 2
Site Planning............................................................5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Space Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Weight Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Requirements and Specifications . . . . . . . . . . . . . . . . . 9
Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation Procedures ...........................................13
Level the PDU and NetShelter Enclosures . . . . . . . . . . . . . . . . 13
Connect the Power Source to the PDU. . . . . . . . . . . . . . . . . . . 14
Access the PDU Main Input switch . . . . . . . . . . . . . . . . . . . 14
Attach conduit to the PDU for the input conductors . . . . . . . 14
Install a circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
InfraStruXure System—Installation and Start-Up iii
Route the input conductors to the
Main Input circuit breaker (or switch)
Torque specs and tools required . . . . . . . . . . . . . . . . . . . . 16
Connect input conductors . . . . . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . 16
Connect an Emergency Power Off Switch . . . . . . . . . . . . . . . . 18
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect an EPO switch to the
user connection plate and test the switch
Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . 18
Connect User Input Contacts and
Relay Outputs to the User Connection Plate. . . . . . . . . . . . . . . 21
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
How to connect contacts to the PDU Monitoring Unit . . . . . . 22
Install Shielding Troughs,
Shielding Partitions, and Cable Ladders . . . . . . . . . . . . . . . . . . 23
Shielding Troughs and Shielding Partitions for
overhead wiring along rows
Cable Ladders for overhead wiring across rows . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . 23
Install InfraStruXure Rack-Mount Devices . . . . . . . . . . . . . . . . . 25
Install the Rack Automatic Transfer Switches (ATS) . . . . . . . . 25
Install the Rack Power Distribution Units (PDU) . . . . . . . . . . 25
Install the InfraStruXure Manager and Hub (or Switch) . . . . . 25
Install the Environmental Monitoring Unit or
Environmental Management System
. . . . . . . . . . . . . . . . . 25
Route and Attach Overhead Wiring . . . . . . . . . . . . . . . . . . . . . 26
Wiring Under the Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Route Data Cables to the
InfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . . . 31
Start-Up Procedure ................................................ 33
Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ensure that all power is off . . . . . . . . . . . . . . . . . . . . . . . . 33
Apply power to the system . . . . . . . . . . . . . . . . . . . . . . . . 34
Configure the InfraStruXure Manager. . . . . . . . . . . . . . . . . . . . 36
iv InfraStruXure System—Installation and Start-Up
Appendix A: Operation ..........................................37
How to Apply Power to the System . . . . . . . . . . . . . . . . . . . . . 37
How to Ensure Total Power Off . . . . . . . . . . . . . . . . . . . . . . . 39
Appendix B: Changes in this Manual ......................41
Safety
d
o
Overview
Save these instructions
This manual contains important instructions that must be followed during installation, operation, and
maintenance of the InfraStruXure System.
Safety symbols used in this manual
Indicates an electrical hazard, which, if not avoided, could result in injury or
Electrical
Hazar
Warning
death.
Indicates a hazard, which, if not avoided, could result in personal injury or
damage to product or other property.
Indicates a potential hazard which could result in damage to product or other property.
Caution
Indicates important information.
Note
Indicates a heavy load that should not be lifted without assistance.
Heavy
Indicates a standby state. When in standby, the unit is not operating, but it may still
contain hazardous voltage. It is not safe to service until the equipment is
disconnected from all sources of electrical power.
Cross-reference symbols used in this manual
Indicates that more information is available on the same subject in a different manual.
See als
Indicates that more information is available on the same subject in a different section
of this manual.
InfraStruXure System—Installation and Start-Up 1
Warnings
Receiving/moving
Do not tilt the PDU greater than 45° from its vertical axis. Never lay the PDU on its side.
Installation/Maintenance
Only a certified electrician can:
• Connect the PDU to its power source
• Connect a switch to the EPO interface on the PDU
• Install a customer-specified, hard-wired power cable
Only a certified electrician or an APC Field Service Engineer can perform maintenance of the PDU.
When you connect the PDU to its power source, you must install a circuit breaker to protect the PDU
against over-current. Determine the type of circuit breaker that you need to install:
Input Voltage Circuit Breaker Sizing
208V 225A
480V 90A
600V 75A
Maintenance performed while the PDU is receiving input power
APC does not recommend that you perform maintenance of the PDU while it is receiving input
power. However, due to the critical nature of data center loads, this may occur. If you must perform
maintenance while the PDU is receiving input power, observe the following precautions to reduce the
risk of electric shock:
1. Never work alone.
2. Perform the maintenance only if you are a certified electrician who is trained in the hazards of
live electrical installation.
3. Know the procedure for disconnecting electricity to the PDU and the data center in case of an
emergency.
4. Wear appropriate personal protective equipment.
5. Use double-insulated tools.
6. Always follow local and site regulations when working on the PDU.
2 InfraStruXure System—Installation and Start-Up
Safety: Warnings
Total Power Off
1. Set the PDU Main Input to OFF.
2. Set the upstream power source feeding the PDU to OFF.
Emergency Power Off (EPO)
Hazardous voltage from the branch circuit must be isolated from the 24VAC, 24VDC, and contact
closure. 24VAC and 24VDC are considered Class 2 circuits as defined in Article 725 of the National
Electrical Code (NFPA 70) and Section 16 of the Canadian Electrical Code (C22.1).
A Class 2 circuit is a source having limited voltage and energy capacity as follows:
a. If an Inherently Limited Power Source, voltage and energy are limited to less than 30 VAC,
less than 30VDC, and 8A.
b. If not an Inherently Limited Power Source, voltage and energy are limited to less than
30VAC, less than 60VDC, 250VA, and the current is limited to 1000/Vmax. The fuse is
limited to 5A if less than 20VAC or 20VDC, or 100/Vmaximum if less than 30VAC or
60VDC.
If you choose to use a 24VAC, 24 VDC, or contact closure connection to the EPO, use one of the
following UL-listed wire types:
• CL2 Class 2 cable for general purpose use
• CL2P Plenum cable for use in ducts, plenums, and other space used for environmental air
• CL2R Riser cable for use in a vertical run shaft from floor to floor
• CL2X Limited Use cable for use in dwellings and for use in a raceway
• For installation in Canada, the cable should be CSA Certified, type ELC (extra-low-voltage
control cable).
If you do not use a CL2 cable, route the EPO wiring in conduit that does not contain any branch
circuit wiring.
EMI
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this user manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference.The user will
bear sole responsibility for correcting such interference.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numerique de la classe A est conformé à la norme NMB-003 du Canada.
InfraStruXure System—Installation and Start-Up 3
Site Planning
Dimensions
InfraStruXure PDU
Without PDU Shielding Trough:
81.5in (2070mm)
Including PDU Shielding Trough:
88.8in (2255mm)
PDU Shielding Trough
23in
(584mm)
7.2in
(183mm)
NetShelter VX Enclosure
23.5in (597 mm)
34.5in (876 mm)
23.5in (597 mm)
(597mm)
81.5in
(2070mm)
(597mm)
Shielding Partitions
23.5in
23.5in
4.8in
(122mm)
7.2in
(183mm)
42.2in (1072mm)
InfraStruXure System—Installation and Start-Up 5
Space Considerations
Study the figure below to determine your space requirements for installing the InfraStruXure PDU.
Consult your local codes and the NEC for additional requirements.
Ceiling Clearance
123>12in (304 mm)
Minimum Rear Clearance
Minimum Front Clearance
208V:36in (914 mm)
480V:42in (1067 mm)
208V: 36 in (914mm)
480V: 42 in (1067mm)
6 InfraStruXure System—Installation and Start-Up
Weight Considerations
Ensure that the floor and sub-floor can support the total weight of the configuration when
concentrated on the leveling feet. If you are placing equipment on a raised floor, consult the flooring
manufacturer for loading requirements before installing equipment.
Component Maximum Weight
InfraStruXure PDU
With a transformer 1225lb (556kg)
Without a transformer 775lb (352kg)
NetShelter VX Base Enclosure (empty) 351lb (160kg)
InfraStruXure System—Installation and Start-Up 7
Heat Output
Consider the heat dissipation ratings of equipment to determine cooling requirements. Additional
cooling equipment may be required. Heat output of the InfraStruXure PDU is shown below.
Voltage
InfraStruXure PDU with a transformer 208V input 7169 BTU/hr
(2.10kW)
Note
480V input
600V input
The heat output is higher while batteries are charging. Under normal operating
conditions, battery recharging periods are infrequent.
7412 BTU/hr
(2.17kW)
4894 BTU/hr
(1.43kW)
8 InfraStruXure System—Installation and Start-Up
Electrical Requirements and Specifications
d
o
Procedures requiring a licensed electrician
Procedures requiring a licensed electrician include:
• Connection of utility conductors
Electrical
Hazar
See als
Electrical requirements
• Installation of a 225-, 90-, or 75-amp circuit breaker
• Connection to the Main Input switch
• Wiring under the floor
To connect utility conductors, see Certified Electrician’s Instructions included with
your PDU documentation.
208V Input 480V Input 600V Input
Service distribution breaker
Conductors to main input switch
Recommended wire sizing
L1, L2, L3, N 4/0AWG 3 AWG 4 AWG
G 6 AWG 8 AWG 8 AWG
GEC 4 AWG 8 AW G 8 AW G
† Provided by customer.
‡ The specifications are recommendations. Consult the NEC and local codes for requirements specific to your installation.
†‡
‡
225A 90A 75A
†
Transformer: 3W + G + GEC
No Transformer: 4W + G
3W + G + GEC 3W + G + GEC
InfraStruXure System—Installation and Start-Up 9
Emergency Power Off (EPO)
Overview
To provide a mechanism for emergency power off, attach a remote switch to the EPO interface on the
PDU monitoring unit through the user connection plate. The EPO interface (
PDU Main Input switch (
) and to the UPS internal EPO switch ().
) is connected to the
Sw itch
PDU
UPS
When the EPO is activated, the main input breaker to the PDU transformer is opened, the UPS DC
Disconnect breaker is opened, and the UPS System Enable switch is turned off. In this sequence,
there is no power from the PDU transformer and there is no power from the UPS inverters and
batteries.
APC offers an optional InfraStruXure EPO system (EPW9). Contact your APC sales
representative, or visit the APC Web site (www.apc.com) for more information.
Note
See “Connect an Emergency Power Off Switch” on page 18 for instructions on how to
connect an EPO switch to the PDU.
10 InfraStruXure System—Installation and Start-Up
Basic Installation Procedure
o
This section provides the basic steps that you need to perform when installing InfraStruXure power
and rack components. Follow the references provided with each step for detailed instructions.
Do not begin installing your InfraStruXure system without an APC Field Service
Warning
1. Unpack the components according to the unpacking instructions included on the outside of the
2. Determine the correct placement of your system components by studying your InfraStruXure
Engineer present.
packaging or in the component’s manual.
Search all boxes and packaging to make sure that they are empty before
discarding.
Note
Configure-To-Order (CTO) report. Move the InfraStruXure PDU and NetShelter VX
Enclosures to their final location.
If installing InfraStruXure on a raised floor, make sure that the raised-
2
rating that will support the full weight of the
Warning
floor structure has a lb/in
InfraStruXure installation. See “Weight Considerations” on page 7.
3. Level the PDU and NetShelter enclosures, using the 13/14-mm wrench included with each unit.
See page 13 for detailed instructions.
4. Join adjacent NetShelter enclosures.
For instructions on joining adjacent NetShelter VX Enclosures, see the
installation manual included with your enclosures.
See als
5. Ensure total power off.
See page 33 for detailed instructions.
6. Connect the power source to the PDU.
A licensed electrician must connect the power source.
See page 14 for detailed instructions.
7. Connect an EPO switch to the PDU monitoring unit.
See page 18 for detailed instructions.
InfraStruXure System—Installation and Start-Up 11
Site Planning: Basic Installation Procedure
o
o
o
8. Install Shielding Troughs, Shielding Partitions, and Cable Ladders.
For instructions, see the manuals included with your Shielding Troughs,
Shielding Partitions, and Cable Ladders.
See als
9. Install the Rack Automatic Transfer Switches (ATS), Rack Power Distribution Units, and other
InfraStruXure rack-mount devices.
For instructions, see the manuals included with your Rack ATS, Rack PDU, or
other InfraStruXure rack-mount device.
See als
10. Route and attach power cables to each Rack ATS and/or Rack PDU.
See page 25 for detailed instructions.
11. Route and attach communication cables to the InfraStruXure Manager hub (or switch).
See page 30 for detailed instructions.
12. Start the system.
Only qualified, APC-trained personnel may perform a system start-up.
See page 31 for detailed instructions.
13. Configure the InfraStruXure Manager.
For instructions, see the manual included with your InfraStruXure Manager.
See als
12 InfraStruXure System—Installation and Start-Up
Installation Procedures
Level the PDU and NetShelter Enclosures
Leveling feet are attached under the enclosure at each corner. The leveling feet can help provide a
stable base if the selected floor space is uneven, but they are not intended to compensate for a badly
sloped surface. To level the enclosure:
1. Fit the 14-millimeter end of the open-ended wrench (provided) to the hex head just above the
round pad on the bottom of the leveling foot. Turn the wrench clockwise to extend the leveling
foot until it makes firm contact with the floor.
2. Repeat step 1 for each of the remaining leveling feet.
3. Use a level to determine which feet need further adjustment to level the enclosure. Adjust as
necessary.
InfraStruXure System—Installation and Start-Up 13
Connect the Power Source to the PDU
Access the PDU Main Input switch
Open the back doors of the PDU, unlock the top, smaller door, using the provided red key, and loosen
the two screws holding the larger, hinged door in place.
Attach conduit to the PDU for the input conductors
1. Remove the rectangular gland plate by loosening the captive screws, using a Phillips or standard
screwdriver:
– In the bottom of the PDU for wiring under a raised floor
14 InfraStruXure System—Installation and Start-Up
Installation Procedures: Connect the Power Source to the PDU
– In the top of the PDU for overhead wiring
2. Cut an appropriately-sized hole in the gland plate for the conduit.
3. Re-attach the gland plate.
4. Install a lock-nut and bushing to the conduit.
5. Thread the conduit through the hole.
InfraStruXure System—Installation and Start-Up 15
Installation Procedures: Connect the Power Source to the PDU
Install a circuit breaker
Make sure the cables used for power input are sufficiently protected by a circuit
breaker.
Warning
Determine the amperage of circuit breaker that you need to install:
Input Voltage Circuit Breaker Amperage
208V 225A
480V 90A
600V 75A
Route the input conductors to the Main Input circuit breaker (or switch)
1. Route the input conductors to the Main Input circuit breaker (or switch) of the PDU, as follows:
– For overhead wiring, run the input conductors directly to the Main Input circuit breaker (or
switch).
– For wiring under a raised floor, run the input conductors through
the wireway (
) within the PDU to the Main Input circuit
breaker (or switch).
Torque specs and tools required
Before connecting to the terminals, verify the torque specs below by checking the specifications on
the Main Input circuit breaker (or switch).
Ter mi nal Tor que Too ls
L1, L2, L3, N 150 in-lb 6-mm Allen wrench
G, GEC 4 – 6 AWG: 45 in-lb
8 AWG: 40 in-lb
16 InfraStruXure System—Installation and Start-Up
Slotted screwdriver
Installation Procedures: Connect the Power Source to the PDU
d
Connect input conductors
A licensed electrician must connect input conductors to the PDU.
Electrical
Hazar
At the Main Input circuit breaker (or switch), connect the input wiring according to the labels on the
circuit breaker (or switch) and the illustrations below. See the table, “Torque specs and tools
required” on page 16 for specific information about connecting to each terminal.
Connect the conductors to the terminals according to the labels on the
Warning
208/480/600V input with a transformer:
3-phase, 3-wire + ground +
GEC to building steel
terminals. Use copper conductors only.
G
L1
L3
L2
208V input without a transformer:
3-phase, 4-wire + ground
GEC
G
L2
L1
L3
InfraStruXure System—Installation and Start-Up 17
Connect an Emergency Power Off Switch
Overview
Connecting the switch. The Emergency
Power Off (EPO) switch connects to the
PDU user connection plate. The figure on the
right shows the location of the user
connection plate on the roof of the PDU.
Connect a switch using one of three
following connections:
• Contact closure
•24VAC
•24VDC
Contact closure is recommended.
Note
USER INTERFACE
© 2001 APC
MADE IN USA
1 234
Contact Inputs
Contact Outputs
– +
EPO 24V
EPO
ATS 1
ATS 0
ATS 2
AC/DC
ATS EN
Contact
Configuring and testing. Configuring
and testing of the switch is done through the
EPO interface on the PDU monitoring unit.
The figure to the right shows the PDU
monitoring unit and the location of the EPO
LEDs and switches.
APC offers an optional InfraStruXure EPO System (EPW9). Contact your APC sales
representative, or visit the APC Web site (www.apc.com) for more information.
Note
EPO
ARMED
TEST
NC
NO
TRIPPED
885-2288
USER / EPO CONTACTSTO UPS
12345678910111213
LINK RX/TX
NETWORK
STATUS
RESET
TRIPPED
ARMED
EPO
TEST
NO NC
25 24 23 22 21 20 19 18 17 16 15 14
10=G RN
100=ORN
DISPLAY
POWER
RS-232
9600-8 -N-1
CONSOLE PORT
18 InfraStruXure System—Installation and Start-Up
Installation Procedures: Connect an Emergency Power Off Switch
–
–
–
Ext
Connect an EPO switch to the user connection plate and test the switch
1. Connect the switch to the EPO connection point terminals located on the bottom side of the
PDU user connection plate. Read the label next to the terminal block to determine which
terminals to connect to for the signal type you are using:
– Contact Closure—Normally Open
USER INTERFACE
© 2001 APC
MADE IN USA
External set of
Normally Open Dry Contacts
+
1 234
Contact Inputs
Contact Outputs
EPO 24V
ATS EN
AC/DC
EPO
Contact
ATS 1
ATS 0
ATS 2
– Contact Closure—Normally Closed )
USER INTERFACE
© 2001 APC
MADE IN USA
1 234
Contact Inputs
Contact Outputs
+
EPO 24V
ATS EN
AC/DC
EPO
Contact
ATS 1
ATS 0
ATS 2
External set of
Normally Closed Dry Contacts
– 24 VAC/VDC—Normally Open
ernal set of
Normally Open Dry Contacts
USER INTERFACE
© 2001 APC
MADE IN USA
24V AC or DC Power Supply
+
1 234
Contact Inputs
Contact Outputs
EPO 24V
ATS EN
AC/DC
EPO
Contact
ATS 1
ATS 0
ATS 2
2. Verify that the EPO DIP switches on the PDU monitoring unit are configured properly for the
signal type you are using. The labels above the switches and the figure below show the correct
settings for both the Normally Open (NO) and Normally Closed (NC) position.
TRIPPED
Normally ClosedNormally Open
ARMED
EPO
TEST
NC
NO
Location of switches
on PDU monitoring unit
or 24V AC/DC
The default setting on the EPO interface on the PDU monitoring unit is for a Normally
Open (NO) switch.
Note
InfraStruXure System—Installation and Start-Up 19
Installation Procedures: Connect an Emergency Power Off Switch
3. Test the EPO switch to ensure that it is wired and working correctly:
a. Place the Arm/Test rocker switch in the Test position. The EPO state LEDs will be off and
the PDU display interface will show the following alarm (in addition to any other active
alarms):
Active Alarm xxofxx
EPO Ready To Test
b. Engage the EPO switch. (If your switch is momentary, engage it with one person watching
the EPO state LEDs, and another at the EPO switch.)
c. Observe the EPO LEDs. If the switch is wired and working properly, when the switch is
engaged, both of the EPO state LEDs are red.
d. If the test was successful, place the Arm/Test rocker switch back to the Arm position. The
PDU display interface will clear the EPO test mode alarm. If the test was not successful, see
the troubleshooting chart:
Problem Action
Neither state LED was red when
EPO switch was engaged
• Check the wiring to your EPO switch.
• Check to make sure the EPO DIP switch
configuration is correct for your switch
(NO or NC). See step 2 on the previous page for
proper configuration instructions.
Only one of the state LEDs was
red when EPO switch was
engaged
• Check to make sure the EPO DIP switch
configuration is correct for your switch
(NO or NC) and test again. See step 2 on the
previous page for proper configuration
instructions.
• If the switch is configured correctly and both
LEDs are not red after testing again, contact
customer support at a number on the back cover
of this manual.
e. Repeat this test for each EPO switch installed.
4. Ensure that the Arm/Test rocker switch is in the Arm position on the monitoring unit.
20 InfraStruXure System—Installation and Start-Up
Installation Procedures: Connect an Emergency Power Off Switch
Safety warnings
Hazardous voltage from the branch circuit must be isolated from the 24VAC, 24VDC, and contact
closure. 24VAC and 24VDC are considered Class 2 circuits as defined in Article 725 of the National
Electrical Code (NFPA 70) and Section 16 of the Canadian Electrical Code (C22.1).
A Class 2 circuit is a source having limited voltage and energy capacity as follows:
a. If an Inherently Limited Power Source, voltage and energy are limited to less than 30 VAC,
less than 30VDC, and 8A.
b. If not an Inherently Limited Power Source, voltage and energy are limited to less than
30VAC, less than 60VDC, 250VA, and the current is limited to 1000/Vmax. The fuse is
limited to 5A if less than 20VAC or 20VDC, or 100/Vmaximum if less than 30VAC or
60VDC.
If you choose to use a 24VAC, 24 VDC, or contact closure connection to the EPO, use one of the
following UL-listed wire types:
• CL2 Class 2 cable for general purpose use
• CL2P Plenum cable for use in ducts, plenums, and other space used for environmental air
• CL2R Riser cable for use in a vertical run shaft from floor to floor
• CL2X Limited Use cable for use in dwellings and for use in a raceway
• For installation in Canada, the cable should be CSA Certified, type ELC (extra-low-voltage
control cable).
If you do not use a CL2 cable, route the EPO wiring in conduit that does not contain any branch
circuit wiring.
InfraStruXure System—Installation and Start-Up 21
Connect User Input Contacts and Relay Outputs to the User Connection Plate
Overview
Make contact closure connections
USER INTERFACE
(NO or NC) at the user connection
plate to monitor dry contacts. You
can make eight connections—four
input contacts and four relay outputs.
The figure at the right shows the
location of the user connection plate
on the roof of the PDU enclosure.
You can make connections from
inside the enclosure, or you can
remove the user connection plate and
make your connections.
© 2001 APC
MADE IN USA
1 234
Contact Inputs
Contact Outputs
– +
EPO 24V
EPO
ATS 1
ATS 0
ATS 2
AC/DC
ATS EN
Contact
Remove the plate using a Phillips or
standard screw driver to loosen the
two captive screws. Use the
knockout in the plate to route cables
to and from the user connections on
the plate. If you remove the plate,
make sure that you do not disturb the
existing connections.
22 InfraStruXure System—Installation and Start-Up
Installation Procedures: Connect User Input Contacts and Relay Outputs
How to connect contacts to the PDU Monitoring Unit
1. Choose one or more contact numbers on the user connection plate to which you will connect the
contacts. The user connection plate is connected to the User/EPO port on the PDU monitoring
unit.
2. From the PDU display interface:
a. Press the
b. Select Contacts on the top-level menu screen and press the
c. Press the
ESC or ENTER key to go to the top-level menu screen.
ENTER key.
ENTER key to select the number of the contact you are connecting. The continue
arrow will appear next to the contact number.
d. Press the Up or Down arrow key to select the appropriate contact number and press the
key.
e. Press the Down arrow key to enter a unique Name for the contact and to configure the
Normal state of the contact (Open or Closed). The default Normal state is Open. Press the
ENTER key to select the item you wish to configure.
You will be prompted for your password to configure these items.
Note
3. Connect contact wires (300V-rated cabling required) to the terminal block on the user
connection plate. You will need a 2.5-mm standard screwdriver.
4. Run the wires from the terminal block out the roof or under the floor of the PDU to your
contact’s location.
ENTER
Ensure that wires are properly retained and away from high voltage lines
and breakers.
Warning
Relay output specifications
Nominal switching capacity 1 A at 30VDC
Maximum switching power 30W
Maximum switching voltage 60VDC
Maximum switching current 2ADC
Maximum carrying current 2ADC
Surge ratings 2kV per Bellcore TA-NWT-001089
1.5kV per FCC part 68
InfraStruXure System—Installation and Start-Up 23
Install Shielding Troughs, Shielding Partitions,
o
and Cable Ladders
Shielding Troughs and Shielding Partitions for overhead wiring along rows
If you ordered APC Shielding Troughs, Shielding Partitions, and Cable Ladders to route overhead
wiring for your system, assemble the Shielding Troughs and the Shielding Partitions along the rows
of enclosures and assemble the Cable Ladders between rows
For detailed installation and grounding instructions, see the instruction sheet
included with the Shielding Troughs and Shielding Partitions
See als
Shielding Troughs. There are two types of Shielding Troughs:
• The PDU Wide Shielding Trough is 610 mm in length and is not adjustable. The trough sits on
top of the PDU and accommodates power cables as they exit the roof of the PDU. The PDU
Shielding Trough is two pieces. The power cables sit in between the two pieces when installed
on the roof of the PDU.
(990-1393B).
• The NetShelter Shielding Trough is 610mm in length and is not adjustable. The Shielding
Troughs haves an opening in each side through which you route data cables to the Shielding
Partitions.
Shielding Trough accessories. APC offers the following accessories for Shielding Troughs:
• Shielding Trough Covers for both 600-mm wide (AR8174BLK) and 750-mm wide
(AR8175BLK) enclosures. Contact APC for more information.
• Shielding Trough End Caps (AR8167BLK) to place on the side of a Shielding Trough at the
end of a row. Contact APC for more information.
24 InfraStruXure System—Installation and Start-Up
Installation Procedures: Install Shielding Troughs, Shielding Partitions,
o
Shielding Partitions. There are two types of Shielding Partitions, each of which forms a side wall
of a trough for data cables. You can customize the width of the trough for each row of your system —
wider for rows carrying many data cables, narrower for rows carrying fewer.
• As the back wall, use a Shielding Partition that
contains an opening for routing data cables.
• As the front wall, use a solid Shielding Partition to
hide data cables for a clean appearance.
Cable Ladders for overhead wiring across rows
After installing the Shielding Troughs and Shielding Partitions, install the Cable Ladders between
rows of enclosures. You can also run Cable Ladders across Shielding Troughs in the same row, using
the hardware provided in the ladder kit.
For more information on installing the Cable Ladders, see the instruction sheet
included with the Cable Ladders (990-1576).
See als
Use wide Cable Ladders (12in; 30.5cm) where many power cables or data cables will run between
rows; use narrow Cable Ladders (6in; 15.2cm) where few power cables or data cables will run
between rows.
The Cable Ladders are 9feet, 8inches long. You can adjust the length of the Cable Ladders in the
following ways:
• Cut the ends with a hacksaw to shorten them.
• Insert the connectors only partially into the side rails to extend them.
Do not change the spacing between rows or the length and position of the Cable
Ladders from the layout you planned with your APC representative when you placed
Note
your order. For overhead wiring, each PDU power cable is provided at a pre-determined
length. Changes to the physical configuration of your system could cause some PDU
power cables to be too short or too long.
InfraStruXure System—Installation and Start-Up 25
Install InfraStruXure Rack-Mount Devices
o
o
o
o
Install the Rack Automatic Transfer Switches (ATS)
Install a Rack ATS in the top of each enclosure for overhead wiring, and in the bottom of each
enclosure for wiring under the floor.
See the installation instructions in the manual included with your Rack ATS.
See als
The Rack ATS is an optional component and not all InfraStruXure systems will include them.
Install the Rack Power Distribution Units (PDU)
Install Rack PDUs in the rear of the NetShelter VX enclosure, in the channel directly behind the rear
vertical mounting rails. For overhead wiring, make sure that the power cord is pointing toward the
roof of the enclosure. For under the floor wiring, make sure that the power cord is pointing toward the
floor.
See the installation instructions in the manual included with your Rack PDU.
See als
Install the InfraStruXure Manager and Hub (or Switch)
Install the InfraStruXure Manager in the enclosure closest to the PDU. The CAT-5 data cables
included with your configuration are of varying lengths, based on the distance components will be
installed from the PDU.
See the installation instructions in the manual included with your InfraStruXure
Manager.
See als
Install the Environmental Monitoring Unit or Environmental Management System
The Environmental Monitoring Unit and the Environmental Management System are optional
components and not all InfraStruXure systems will include them.
See the installation instructions in the manual included with the Environmental
Monitoring Unit or Environmental Management System.
See als
26 InfraStruXure System—Installation and Start-Up
Route and Attach Overhead Wiring
o
Route and attach power cables to equipment racks
If you ordered overhead wiring, connect the prewired power cables of the PDU as follows:
1. Install the Shielding Troughs, Shielding Partitions, and Cable Ladders so that you can route
power cables from the PDU to the NetShelter VX Enclosures.
For installation instructions, see the manual included with your Shielding
See als
2. Find the numbers that indicate the enclosure to which each power cable will supply power.
These numbers appear on the roof of the PDU where the power cables exit, and on the ends of
each power cable.
Note
Troughs, Shielding Partitions, and Cable Ladders.
The enclosures are not numbered. Consult your APC InfraStruXure ConfigureTo-Order (CTO) report to determine the enclosure associated with each power
cable.
3. Beginning with the power cables for the enclosures farthest from the PDU, run each power
cable within the Shielding Trough along the row and, if necessary, across one or more Cable
Ladders to the enclosure to which it will provide power.
Ensure that the L21-20 twist-lock connector at the end of each power cable
always lies on top of any longer power cables in the Shielding Trough.
Note
4. Connect the appropriate power cable to APC power management equipment in the enclosure in
one of the four following ways:
– For single-feed devices without redundancy: attach a power cable directly to a Rack PDU
installed in a NetShelter VX Enclosure.
InfraStruXure System—Installation and Start-Up 27
Installation Procedures: Route and Attach Overhead Wiring
– For dual-feed devices within a redundant system: attach a power cable from each PDUto two
different Rack PDUs in the NetShelter VX Enclosure.
– For single-feed devices within a redundant system with an Automatic Transfer Switch:
connect a power cable to the Automatic Transfer Switch (A and B feeds) and connect the
Automatic Transfer Switch power cord to a Rack PDU in the NetShelter VX Enclosure.
– For dual-feed devices in a redundant system with an Automatic Transfer Switch: connect a
power cable from each PDU to the Automatic Transfer Switch’s A and B feeds, and another
power cable from one PDU to a Rack PDU, and the Automatic Transfer Switch’s power cord
to a second Rack PDU in the NetShelter VX Enclosure.
Lay the cables neatly in the Shielding Trough to minimize cable build-up.
Note
28 InfraStruXure System—Installation and Start-Up
Installation Procedures: Route and Attach Overhead Wiring
5. From each NetShelter VX Enclosure, run the power cable of the appropriate APC power
management device out the roof of the enclosure, through the notch in the rear side of the
Shielding Trough, to the connector of the appropriate power cable from the PDU. Plug the two
connectors together, and twist them clockwise to lock.
Note
The APC InfraStruXure Build-Out Tool allows you to attach three 20A, single-pole
breakers to one three-phase power cable if you are powering 120V (L-N) loads.
However, if you are powering 208V (L-L) loads, you must attach a three-phase
power cable to one three-pole, 20A breaker.
InfraStruXure System—Installation and Start-Up 29
Wiring Under the Floor
d
A licensed electrician must route and connect the power cables for under-floor
Electrical
Hazar
Warning
If you are routing power cables to the enclosures under a raised floor, you must provide the
appropriate power cables and equipment for installation, and a licensed electrician must route and
connect the power cables to the PDU circuit breakers. To wire each power cable to an enclosure:
1. Push out a knock-out filler in the floor of the PDU to create an opening for the cable.
2. Install Liquidtite™ waterproof conduit under the floor from each enclosure to the PDU.
3. From the Rack PDU or Rack ATS in each enclosure, thread the appropriate power cable (for
wiring.
Make sure all wire connections and circuit breaker connections are properly
torqued.
your application) from the enclosure through the Liquidtite conduit to the PDU.
4. At the PDU, route the cable through the opening you created in step 1 and then up through the
wireway (
) at either side of the PDU. This will allow you to connect cable to the upper circuit
breaker panel.
30 InfraStruXure System—Installation and Start-Up
Installation Procedures: Wiring Under the Floor
5. At the circuit breaker panel, cut the wires to the proper length, and connect the power cable’s
individual wires:
a. If you have branch current monitoring installed, route each phase conductor through a
current sensor. If it is a three-phase cable, route the L1, L2, and L3 wires through a separate
current sensor.
b. Connect the L1, L2, and L3 wires to the circuit breaker(s). The illustration below shows a
three-phase cable connecting to three single pole breakers; however, you can also connect a
three-phase cable to a three-pole breaker, or a single-phase cable to a single-pole breaker.
c. Connect the neutral wire to the closest open termination point on the Neutral Bar (N).
d. Connect the ground wire to the closest open termination point on the Ground Bar (G).
Note
N
G
Any customer-specified, hard-wired, multi-circuit power cable that is installed by an
electrical contractor must be installed with a 3-pole circuit breaker.
InfraStruXure System—Installation and Start-Up 31
Route Data Cables to the InfraStruXure
A
Manager Hub (or Switch)
1. Connect a Cat-5 network cable (provided) to the network or 10Base-T ports on your APC
InfraStruXure devices. The following devices need to be connected:
Automatic Transfer Switch
Smart Slot
Link - RX/TX
10/100
Network Management Card
Reset
Rack PDU
InfraStruXure PDU
Statu s
AB
Preference
Input
B
Environmental Monitoring Unit
Symmetra PX UPS
Power
Output
Reset
C
N
O
O
GND
M
+12V
Sensor Zones
C
C
C
NCN
N
N
O
O
O
C
C
M
M
1
M
23
Reset Link - RX /TX
Smart Slot
Configuration
Link - RX/TX
C
4
Network Management Card
10/100
Probes
Statu s
Automatic
Tra nsf er Swi tc h
Stat us
21
2. Run the connected Cat-5 network cables through the data cable troughs to the InfraStruXure
Manager Hub (or Switch).
3. Connect each device’s network cable to any available station port in the InfraStruXure Manager
Hub (or Switch). Station ports are those with an x after the number (e.g., 2x).
32 InfraStruXure System—Installation and Start-Up
Start-Up Procedure
d
d
Safety warnings
This section provides instructions on how to perform a system start-up. Do not skip any steps in this
procedure.
Only APC Field Service Engineers or qualified, APC-trained personnel may
Electrical
Hazar
Electrical
Hazar
Ensure that all power is off
1. Set the PDU Main Input to OFF.
perform a system start-up.
Before you proceed, ensure that power is off by following the procedure in this
section.
2. Set the upstream input circuit breaker (utility or
UPS) to the OFF or Locked Out position.
InfraStruXure System—Installation and Start-Up 33
Start-Up Procedure: InfraStruXure System
Apply power to the system
1. Set the upstream input circuit breaker (utility or UPS) to ON.
2. Ensure A-B-C clockwise phase rotation at the top of the Main Input on the PDU, using a phase
rotation meter.
3. Set the Main Input on the PDU to ON.
4. Verify A-B-C clockwise phase rotation at the top of the primary winding of the transformer,
using a phase rotation meter.
5. Verify that the proper voltage is present on the secondary winding of the transformer
(208V, metered phase-to-phase), using a true RMS voltmeter.
34 InfraStruXure System—Installation and Start-Up
Start-Up Procedure: InfraStruXure System
6. If applicable, set the Main Output circuit breaker on the PDU to ON.
When the Main Output circuit breaker is closed, the power distribution
circuit breaker panels are energized.
Note
7. Close (turn ON) the PDU distribution panel circuit breakers.
When the distribution panel circuit breakers are closed, the PDU power
cables and connected equipment are energized.
Note
InfraStruXure System—Installation and Start-Up 35
Configure the InfraStruXure Manager
o
Once all equipment is installed, the network cables are connected to the InfraStruXure Manager hub
(or switch), and start-up of the system is complete, configure the InfraStruXure Manager.
For instructions, see the InfraStruXure Manager Installation and Quick-Start
See als
Note
manual included with your InfraStruXure Manager.
If you use PowerChute Network Shutdown (PCNS) software with your
InfraStruXure UPS, your UPS must have a connection to the “User LAN” (public
network) for PCNS to function correctly. If the Network Management Card
installed in your UPS is connected to the InfraStruXure Manager’s “APC LAN,”
you must install a second Network Management Card in your UPS and connect it
to the “User LAN” (public network) to use PCNS.
36 InfraStruXure System—Installation and Start-Up
Appendix A: Operation
How to Apply Power to the System
This procedure instructs on how to apply power to a system that has already been installed. For initial
start-up instructions, see the Start-up section of this manual.
1. Close (turn ON) the main circuit breaker of the
power source supplying power to the PDU.
2. Set the Main Input on the PDU to ON.
3. Power the PDU distribution circuit breakers:
a. For PDU with transformer: Set the Main
Output circuit breaker on the PDU to ON.
After the Main Output breaker has been closed, both PDU distribution panels will
be energized.
Note
InfraStruXure System—Installation and Start-Up 37
Appendix A: Operation
b. For PDUs with and without a
transformer: Close (turn On) the PDU
distribution panel circuit breakers.
When the distribution panel circuit breakers are closed, the PDU power cables
and connected equipment are energized.
Note
38 InfraStruXure System—Installation and Start-Up
How to Ensure Total Power Off
1. Open (turn OFF) the main circuit breaker
on the power source feeding the PDU.
2. Set the Main Input on the PDU to OFF.
3. For PDU with transformer: Set the Main
Output circuit breaker on the front of the
PDU to OFF.
InfraStruXure System—Installation and Start-Up 39
Appendix B: Changes in This Manual
Overview
The following list references the specific changes made to this manual since its last release (990-
1638A).
General changes
An index was added to the end of this manual. See pages 43–44.
Changes by page number
Pages 18–21 Updated section on connecting the EPO switch to the user
connection plate.
Pages 22–23 Replaced “Connect User Contacts to the PDU Monitoring Unit”
with “Connect User Input Contacts and Relay Outputs to the User
Connection Plate.”
InfraStruXure System—Installation and Start-Up 41
Index
A
automatic transfer switch,
installing
, 25
C
cable ladders, installing, 24
circuit breaker size, determining by
input voltage
, 2
E
electrical requirements, 9
Emergency Power Off (EPO)
connect the switch
overview
, 10
, 18– 20
troubleshooting problems
with
, 19
warnings
EMI warnings
, 3, 20
, 3
Environmental Management
System
installing
, 25
Environmental Monitoring Unit,
installing
, 25
EPO. See Emergency Power Off
(EPO).
I
InfraStruXure Manager
configure the
installing
route data cables to
InfraStruXure PDU
connect the power source
to
, 14– 17
dimensions
electrical requirements
heat output
level the
maximum weight
space consideration
input conductors, connecting
, 36
, 25
, 31
, 5
, 9
, 8
, 13
, 7
, 6
, 17
installation
basic procedure
, 13– 31
, 11– 12
connect the Emergency Power
Off switch
, 18– 20
connect the power source to the
PDU
, 14– 17
connect user input contacts and
relay outputs to the user
connection plate
, 21– 22
install InfraStruXure rack-
mount devices
, 25
install shielding troughs,
shielding partitions, and cable
ladders
, 23– 24
level the PDU and NetShelter
Enclosures
, 13
route and attach overhead
wiring
, 26– 28
route data cables to the
InfraStruXure Manager
wiring under the floor
, 31
, 29– 30
M
main input switch, 33– 34, 39
main output circuit breaker
, 35, 39
maintenance
warnings while the PDU is
receiving power
, 2
N
NetShelter VX Enclosure
dimensions
level the
maximum weight
, 5
, 13
, 7
O
operation, 37
how to apply power to the
system
, 37– 38
total power off, ensuring
, 39
P
PDU monitoring unit, connecting
contacts to
, 22
PDU. See InfraStruXure PDU.
R
rack PDUs, installing, 25
rack-mount devices, installing
, 25
relay outputs, connecting to the user
connection plate
, 21
S
safety, 1 – 3
symbols used in this manual
warnings
, 2– 3
Emergency Power Off
(EPO)
, 3
EMI
, 3
for maintenance while the
PDU is receiving power
installation/maintenance
receiving/moving
total power off
, 3
shielding partitions
dimensions
installing
, 5
, 23
shielding trough
dimensions
, 5
shielding troughs
installing
site planning
, 23
, 5– 12
basic installation
procedure
dimensions
, 11– 12
, 5
electrical requirements
Emergency Power Off
(EPO)
, 10
heat output
, 8
space considerations
weight considerations
start-up procedure
, 33– 36
apply power to the system
35
configure the InfraStruXure
Manager
, 36
ensure total power off
, 6
, 1
, 2
, 2
, 2
, 9
, 7
, 34–
, 33
InfraStruXure System—Installation and Start-Up 43
T
tools required, 16
torque specifications
, 16
total power off
ensuring
warnings
, 33, 39
, 3
U
updates
in this manual
to this manual
, 41
, i
W
warnings, 2– 3
Emergency Power Off (EPO)
EMI
, 3
for maintenance while the PDU
is receiving power
installation/maintenance
receiving/moving
total power off
weight considerations
wiring
route and attach overhead
28
under the floor
, 2
, 2
, 3
, 7
, 29– 30
, 3
, 2
, 26–
44 InfraStruXure System—Installation and Start-Up
APC Worldwide Customer Support
Customer support for this or any other APC product is available at no charge in any of the following ways:
• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer
support requests.
– www.apc.com (Corporate Headquarters)
Connect to localized APC Web sites for specific countries, each of which provides customer
support information.
– www.apc.com/support/
Global support searching APC Knowledge Base and using e-support.
• Contact an APC Customer Support center by telephone or e-mail.
– Regional centers:
Direct InfraStruXure Customer Support Line (1)(877)537-0607 (toll free)
APC headquarters U.S., Canada (1)(800)800-4272 (toll free)
Latin America (1)(401)789-5735 (USA)
Europe, Middle East, Africa
Japan (0) 35434-2021
Australia, New Zealand, South Pacific area (61) (2) 9955 9366 (Australia)
– Local, country-specific centers: go to www.apc.com/support/contact for contact information.
Contact the
information on how to obtain local customer support.
APC representative or other distributor from whom you purchased your APC product for
Entire contents copyright © 2004 American Power Conversion. All rights reserved.
Reproduction in whole or in part without permission is prohibited. APC, the APC logo,
NetShelter, InfraStruXure, and Symmetra are trademarks of American Power Conversion
Corporation and may be registered in some jurisdictions. All other trademarks, product
names, and corporate names are the property of their respective owners and are used for
informational purposes only.
(353)(91)702000 (Ireland)
990-1638B 06/2004
*990-1638B*
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