American Power Conversion 420-620 User Manual

Installation and Initial Start-Up

To obtain warranty coverage, please fill out and
return the warranty registration card now.

Inspection

Inspect the UPS upon receipt. Notify the carrier
and dealer if there is damage. The packaging is
recyclable; save it for reuse or dispose of it
properly.

Placement

APC Smart-UPS 420/620

User’s Manual

990-7041 Revision 1 9/97

Connect Telephone/Network Surge
Suppression (Optional)

Connect a single line telephone or a
10Base-T/ 100Base-Tx network cable into the
RJ-45/RJ-11 telephone/network surge protection
IN jack on the back of the UPS. Connect from
the OUT jack with telephone cable (supplied) or
network cabling (not supplied) to a fax modem or
network port.

Install the UPS in a protected area that is free of
excessive dust and has adequate air flow. Do
not operate the UPS where the temperature and
humidity is outside the specified limits.

Warning: Changes or modifications to this
unit not expressly approved by the party
responsible for compliance could void the
warranty.

Connect to Utility

Check the Site Wiring Fault Indicator

Caution: If the site wiring fault indicator
lights, get a qualified electrician to correct
the building wiring.

Connect the Loads

Plug the loads into the output connectors on the
rear of the UPS. To use the UPS as a master
on/off switch, make sure that all of the loads are
switched on.

Caution: Do not connect a laser
printer to the UPS.

Connect Computer Interface
Port (Optional)

plus

PowerChute®
is included with this UPS. Connect the supplied
interface cable to the 9-pin computer interface
port on the back panel of the UPS. Connect to
the computer. See software documentation for
installation instructions.

Charge the battery

The UPS charges its battery whenever it is

connected to utility power. The battery will
charge fully during the first 4 hours of normal
operation. Do not expect full runtime during this
initial charge period.

power management software

Operating Instructions

Switch On — Switch Off

With the UPS plugged in, press and
release the on/off/test button to supply
power to the loads.

The loads are immediately powered while the
UPS performs a self-test. Press and release the
button again to turn off power to the loads. It may
be convenient to use the UPS as a master on/off
switch for the protected equipment.

The on-line LED illuminates when the
UPS is supplying utility power to the loads.

Self-test

The UPS performs a self-test automatically when
turned on, and every two weeks thereafter (by
default). Automatic self-test eases maintenance
requirements by eliminating the need for periodic
manual self-tests.

During the self-test, the UPS briefly operates the
loads on-battery. If the UPS passes the self-test,
it returns to on-line operation.

If the UPS fails the self-test it
immediately returns to on-line operation
and lights the replace battery LED.

The loads are not affected by a failed test.
Recharge the battery overnight and perform the
self-test again. If the replace battery LED is still
on, replace the battery using the

Battery

procedure.

Replacing the

On Battery

During on-battery operation, the on­battery LED illuminates and the UPS

sounds an audible alarm consisting of 4
beeps every 30 seconds. The alarm stops when
the UPS returns to on-line operation.

Low Battery

When the UPS is operating on-battery and the
energy reserve of the battery runs low, the UPS
beeps continuously until the UPS shuts down
from battery exhaustion or returns to on-line
operation.

Overload

When loads exceed the UPS’s capacity,
the overload LED illuminates and the

UPS emits a sustained tone. The alarm
remains on until the overload is removed.
Disconnect nonessential load equipment from
the UPS to eliminate the overload.

If the overload is severe, the input circuit breaker
may trip (the resettable center plunger of the
circuit breaker pops out). Disconnect
nonessential load equipment from the UPS to
eliminate the overload and press the plunger
back in.

If there is AC power and the circuit breaker does
not trip during overload, the loads are still
powered. If the circuit breaker trips or the UPS
attempts to transfer to battery, the loads’ power
will be shut off. Turn the UPS off then back on
to power the loads.

Replace Battery

If the battery fails a self-test, the UPS
emits short beeps for one minute and
the replace battery LED illuminates.

The UPS repeats the alarm every five hours.
Perform the self-test procedure to confirm
replace battery conditions. The alarm stops
when the battery passes the self-test.

Shutdown Mode

If there is no power, the host connected to the
computer interface port can command the UPS
to shut down. This is normally done to preserve
battery capacity after a controlled shutdown of
the protected system. In shutdown mode the
UPS stops supplying power to the load. The
online and overload LED indicators flash
alternately or, if the UPS has shutdown due to a
low battery, the UPS will beep once every 4
seconds for approximately 16 seconds. When
line power is restored, the UPS will return to on­line operation.

Cold Start
Note: Cold start is not a normal operating

condition.

When the UPS is off and there is no utility
power, it is possible to cold start the UPS to
power the loads from the UPS’s battery.

•

Press and hold the on/off/test button
until the UPS begins beeping.

•

Release the on/off/test button
beeping to start the UPS.

during

the

Storage

Storage Conditions

Store the UPS covered and upright in a cool, dry location, with its battery fully
charged. Before storing, charge the UPS for at least 4 hours. Disconnect any
cables connected to the computer interface port to avoid unnecessarily
draining the battery.

Extended storage

At -15 to +30
At +30 to +45

°C (+5 to +86 °F), charge the UPS’s battery every 6 months

°C (+86 to +113 °F), charge the UPS’s battery every 3 months.

Replacing the Battery

This UPS has an easy to replace hot-swappable battery.

Note: Please read the cautions in the

APC Safety Guide

.

Replacement Batteries

See your dealer or call the number in this manual for information on
replacement battery kits. For 420 models, order RBC 2. For 620 models,
order RBC 4.

Battery Replacement Procedure

Battery replacement is a safe procedure, isolated from electrical hazards.
You may leave the UPS and loads on for the following procedure.

Note: Once the battery is disconnected, the loads are not protected
from power outages.

1. Lay the UPS on its left side. Remove the two screws holding
on the battery door and open the door.

Note: It may be necessary to pull the battery door slightly
toward the front of the unit in order to open the door fully.

2. Gently pull out the battery by grasping the white tab.

3. Disconnect the two wires connecting the battery to the UPS.
Loosen the wires by wiggling them while pulling straight
back from the battery connector.

4. Connect the new battery in place of the old.

Note: Small sparks at the battery connections are
normal during connection.

5. Place the new battery in the UPS. Use care to avoid
pinching the wires.

6. Close the battery compartment door and replace the
screws.

7. Dispose of the old battery properly at an appropriate
recycling facility or return it to the supplier in the packing
material for the new battery. See the new battery
instructions for more information.

Troubleshooting

Problem Possible Cause Solution

UPS will not turn on. On/off/test button not

pushed.
UPS input circuit breaker

tripped.

UPS will not turn on or off. Computer interface

problem.

UPS operates on-battery
even though normal line
voltage is thought to exist.

UPS beeps occasionally. Normal UPS operation. None. The UPS is
UPS does not provide

expected back up time.

On-line and overload
indicators are flashing
alternately.

All indicators are flashing. Internal UPS fault. Do not attempt to use the

The UPS operates
normally, but the site
wiring fault indicator is lit.
On-line and on-battery
indicators only are
flashing

All indicators are off and
the UPS is not operating.

The replace battery light is
illuminated.

The overload light is
illuminated or flashing

UPS’s input circuit breaker
tripped.

The UPS’s battery is weak
due to recent outage or is
near the end of its service
life.

The UPS was shutdown

by PowerChute®
software.

Building wiring error such
as missing ground or hot
to neutral wire reversal.
Internal UPS fault. Do not attempt to use the

The UPS is shutdown and
the battery is discharged
from an extended power
outage.

Weak batteries. Allow the batteries to

Replacement batteries not
connected properly.
The UPS is overloaded. Reduce the load on the

plus

For Computer Interface Port Specifications, see the APC Website.

Press the on/off/test
button to power the UPS
and the loads.
Reduce the load on the
UPS by unplugging
equipment and reset the
circuit breaker by pressing
the plunger back in.
Disconnect the computer
interface. If the UPS now
works normally, check the
interface cable and the
attached computer.
Reduce the load on the
UPS by unplugging
equipment and reset the
circuit breaker by pushing
the plunger back in.

protecting the load.
Charge the battery. The
UPS’s batteries require
recharging after an
extended outage.
Batteries age faster when
put into service often and
when operated at elevated
temperatures. If the
battery is near the end of
its service life, consider
replacing the battery even
if the replace battery
indicator is not yet lit.

None. The UPS will restart
automatically when utility
power returns.

UPS. Turn the UPS off
and have it serviced
immediately.
Have a qualified
electrician correct the
building wiring.

UPS. Turn the UPS off
and have it serviced
immediately.
None. The UPS will return
to normal operation when
the power is restored and
the battery has a sufficient
charge.

recharge for at least 4
hours. If the problem
persists after recharging,
replace the batteries.
Confirm the battery
connections.

UPS by unplugging
equipment.

Service

If the UPS requires service

Follow these steps:

1. Use the

2. Verify that no circuit breakers are tripped. A tripped circuit breaker is the
most common UPS problem!

3. If the problem persists, call customer service or visit the APC Internet
Website (www.apcc.com).

•

Note the model number of the UPS, the serial number, and the date
purchased. A technician will ask you to describe the problem and try to
solve it over the phone, if possible. If this is not possible the technician will
issue a Return Merchandise Authorization Number (RMA#).

•

If the UPS is under warranty, repairs are free. If not, there is a repair
charge.

4. Pack the UPS in its original packaging. If the original packing is not
available, ask customer service about obtaining a new set.

•

Pack the UPS properly to avoid damage in transit. Never use Styrofoam
beads for packaging. Damage sustained in transit is not covered under
warranty.

•

Include a letter with your name, RMA#, address, copy of the sales receipt,
description of the trouble, your daytime phone number, and a check (if
necessary).

5. Mark the RMA# on the outside of the package

6. Return the UPS by insured, prepaid carrier to the address below.

APC APC
132 Fairgrounds Road Ballybritt Business Park
West Kingston, Rhode Island 02892 USA Galway, Ireland 10800-702000
1-800-800-4APC/1-401-789-5735 353-91-702020

Troubleshooting

North & South America Europe

Internet E-Mail

http://www.apcc.com [e-mail]

do not return it to the dealer!

section to eliminate common problems.

Specifications

Acceptable input voltage 0 - 160 VAC
Input voltage (on-line operation)* 81-143 VAC
Output voltage * 106-127 VAC
Input Over Current Protection Resettable circuit breaker
Frequency limits (on-line operation) 47 - 63 Hz
Transfer time 4 ms typical, blackout response time
Maximum load 420 VA 260 W 620 VA 390 W
On-battery output voltage 115 VAC
On-battery frequency 50 or 60 Hz, ±0.1 Hz; unless synchronized to

On-battery waveshape Stepped sine-wave
Output Over Current Protection Overcurrent and short-circuit protected,

Battery type Spill proof, maintenance free, sealed lead-acid
Typical battery life 3 to 6 years, depending on number of

Typical recharge time 2 to 5 hours from total discharge
Operating temperature

Storage temperature
Operating and storage relative humidity 0 to 95%, non-condensing

Operating elevation 0 to +3,000 m (0 to +10,000 ft)
Storage elevation 0 to +15,000 m (0 to +50,000 ft)
Audible noise at 1 m (3 ft) <45 dBA
Size (H x W x D) 16.8 x 11.9 x 36.8 cm

Weight - net (shipping) 10.0 (10.9) kg
Safety and approvals UL 1778, UL 497A, CSA 107.1, FCC part 68

EMC verification FCC/DOC Class B certified
Electromagnetic immunity IEC 801-4 level IV, 801-5 level III

* User-adjustable through PowerChute®

420 VA 620 VA

utility during brownout

latching shutdown on overload

discharge cycles and ambient temperature

0 to +40 °C (+32 to +104 °F)

-15 to +45 °C (+5 to +113 °F)

(6.6 x 4.7 x 14.5 in)

22.0 (24.0) lb.

plus

(see software documentation).

12.3 (13.2) kg

27.0 (29.0) lb.