APC 3500 User Manual

Installation
Smart-UPS® VT and
MGE™ Galaxy™ 3500
Maintenance Bypass Panel
with Power Distribution
10-30 kVA
208 V
Contents
Safety ............................................................................... 1
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Live maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Overview............................................................ 3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Considerations................................................................ 6
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation ....................................................................... 7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Panel board breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Removing the front door (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting the MBP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Making external cable connections . . . . . . . . . . . . . . . . . . . . . . . . 11
Re-attaching the front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing Panel Board Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Appendix A: Changing Fuses...................................... 15
Removing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Replacing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Smart-UPS® VT and MGE™ Galaxy™ 3500 10-30 kVA 208 V MBP Installation
i

Safety

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the Smart-UPS® VT and MGE™ Galaxy™ 3500 series that should be followed when handling the Maintenance Bypass Panel with Power Distribution (wall­mount).
This UL-listed unit was designed to operate in conjunction with the Smart-UPS VT and MGE Galaxy 3500 10-30kVA, 208V UPS.

Safety warnings

Warning: Only APC by Schneider -trained personnel who are familiar with the
construction and operation of this equipment, as well as the mechanical and electrical hazards involved, may perform this installation.
Warning: This installation must comply with the requirements of ANSI/NFPA 75 and NEC/NFPA 79 Art. 645.
Warning: All safety codes, safety standards, and other regulations must be strictly observed during installation and ongoing maintenance of this equipment.
Warning: Prior to installing the Smart-UPS VT or MGE Galaxy 3500 Maintenance Bypass Panel, de-energize all external power being supplied to the UPS!
Warning: Ensure that no electrical power is connected to the Maintenance Bypass Panel, and that all switches are in the OFF position before installing or servicing this unit!
Warning: All wiring instructions must be followed precisely. Failure to comply could result in permanent damage to the equipment!
Warning: When installing this unit to a wall, avoid contact with previously installed electrical wires and other potential hazards that might be embedded in the wall!
1Smart-UPS® VT and MGE™ Galaxy™ 3500 10-30 kVA 208 V MBP Installation

Live maintenance precautions

APC does NOT recommend performing live maintenance to the MBP with Power Distribution. However, APC is aware that due to the critical nature of data center loads, live maintenance may occur. If providing live maintenance, observe the following precautions to reduce the risk of electrical shock.
Caution:
1.Never work alone.
2.Only a certified electrician who is trained in the hazards of live electrical installation should perform the maintenance.
3.Know the procedure for disconnecting electricity to the MBP in the event of an emergency.
4.Wear appropriate protective clothing and other body equipment. Be sure to use rubber­insulated gloves and rubber-insulated boots.
5.Use double-insulated tools. If double-insulated tools are not available, insulate all tools with electrical tape.
6.Use electrical tape to insulate any non-insulated conductive parts.
7.Always follow local codes and site regulations when working on the MBP.
Smart-UPS® VT and MGE™ Galaxy™ 3500 10-30 kVA 208 V MBP Installation 2

Product Overview

Top Plate Knockouts (22)
Space for Cutouts (both ends)
37.36 in [949]
29.3 in [750]
7.48 in [190]

Features

The wall-mount version of the Smart-UPS VT and MGE Galaxy 3500 MBP combines bypass functionality with power distribution capability in a common enclosure.The lower section of the MBP contains switches that facilitate the transfer of power from the UPS to bypass operation to allow maintenance to be performed on the UPS. The upper section houses a 42-position panel board for distributing power to load.
The unit weighs approximately 120 lbs [54.5 kg]. The MBP can be installed quickly and easily to almost any type of sturdy wall structure (refer to “Mounting the MBP” on page 9).
Product SKU Input Output
SBPSU10K30FC1M1-WP 81.3A, 208/120V, 3-Phase, 50/60Hz 83.3A, 208/120V, 3-Phase, 50/60Hz
The MBP enclosure supports both top and bottom cable entry. The unit contains three 90A fuses that provide over-current and short-circuit protection.
3Smart-UPS® VT and MGE™ Galaxy™ 3500 10-30 kVA 208 V MBP Installation

Internal components

Panel Board (42-position)
Neutral Bar
Neutral Bar
Ground Bar
Ground Bar
Strain-relief Bar
Strain-relief Bar
Fuse Block
([3]90A Fuses)
Power Terminal Block
Control Terminal Block
UPS Inputs
UPS Outputs
Q1 Switch
Q3 Switch
Q2 Switch
Neutral Bar
Cable Connection
Ground Terminal Compression Lug
Smart-UPS® VT and MGE™ Galaxy™ 3500 10-30 kVA 208 V MBP Installation 4
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