A.O. Smith BTP-600-2500, BTP-600-700, BTP-400-2500, BTP-400-600, BTP-200-300 User Manual

PSD-3-613/b

COMMERCIAL POWER BURNER

TANK TYPE WATER HEATER

REPLACEMENT PARTS LIST

MODELS BTP-125-140 THRU BTP-125-720/BTP-200-300 THRU BTP-200-1500/

BTP-300-300 THRU BTP-300-1500/BTP-400-600 THRU BTP-400-2500/

BTP-600-700 THRU BTP-600-2500

Item Description Part Number

1 Anode, Plug......................................................................... 95433-2

BTP-125-140 thru BTP-125-720 ................................... (two used)

BTP-200-300 thru BTP-200 thru 600 and

BTP-300-300 thru BTP-300-600 .............................. (three used)

BTP-200-1000 thru BTP-200-,500, BTP-300-1000

thru BTP-300-1500 and BTP-400-600 thru

BTP-400-1250 ........................................................... (four used)

BTP-400-1500 thru BTP-400-2000 ............................... (five used)

BTP-400-2250 thru BTP-400-2500 and

BTP-600-720 thru BTP-600-2500 ............................ (six used)

2 Barometric Draft Regulators

BTP-125-140 .................................................................. 5700-6

BTP-125-199, BTP-125-270, BTP-200-300 and

BTP-300-300 ............................................................. 5700

BTP-125-400 .................................................................. 5700-7

BTP-125-540, BTP-200-600, BTP-300-600 and

BTP-400-600 ............................................................. 5700-1

BTP-125-720, BTP-200-600, BTP-200-1000,

BTP-300-600, BTP-300-1000, BTP-400-600,

BTP-400-1000, BTP-600-720 and

BTP-600-1000 ........................................................... 5700-2

BTP-200-1250, BTP-200-1500, BTP-300-1250,

BTP-300-1500, BTP-400-1250, BTP-400-1500,

BTP-600-1250 and BTP-600-1500 .......................... 5700-3

BTP-400-1750, BTP-400-2000, BTP-600-1750

and BTP-600-2000 ................................................... 5700-4

BTP-400-2250, BTP-400-2500, BTP-600-2250

and BTP-600-2500 ................................................... 5700-5

Cleanout Assembly

3 Gasket, O-Ring............................................................... 75670-501

4 Pressure Plate................................................................ 160332-2

Item Description Part Number

5 Nut,Hex 3/8" .................................................................. 5990-1

5A Stud, Allen Head........................................................... 5990

5B Washer, 5/16" ............................................................... 5990-2

6 Contactor, 3 Pole, 50 AMP (120V).................................... 5102-3

7 Gasket, Burner

G-2SD ............................................................................ 5955-1

J15A-10, J30A-12 ........................................................ 5955-2

CR2-G-15, CR2-G-20A................................................. 5955-3

8 Gauge, Pressure & Temperature...................................... 5250

9 Ground, Lug ....................................................................... 5291

10 Probe, Low Water Cutoff .................................................. 5106

11 Relay, Low Water Cutoff .................................................. 5105

12 Switch, High Limit. Manual Reset 220°F

Models BTP-600-720 thru BTP-600-2500 only ........... 5218

All Other Models ........................................................... 5107

13 Switch, Pilot (On-Off) 120V ............................................. 5110

14 Temperature and Pressure Valves (125 Ibs.)

BTP-125-140 and BTP-125-199................................... 5235

BTP-125-270 thru BTP-125-720, BTP-200-300

thru BTP-200-1000, BTP-300-300 thru
BTP-300-1000, BTp.400-600 thru
BTP-400.1000, BTP-600-720 thru

BTP-600-2000.......................................................... 5235-2

BTP-200-1250 thru BTP-200-1500, BTP-300-1250

thru BTP-300-1500, BTP-400-1250 thru
BTP-400-2000, BTP-600-1250 thru

BTP-600-2000.......................................................... 97770

BTP-400-2250 thru BTP-400-2500,

BTP-600-2250 thru BTP-600-2500 ......................... 5235-3

15 Terminal Strip ..................................................................... 5798

16 Thermostat, Range 94°F to 194°F..................................... 5145

A.O. SMITH WATER PRODUCTS CO., INC.

5621 W. 115TH STREET • ALSIP, ILLINOIS 60803

PHONE: [phone] • FAX: [phone]

PRINTED IN U.S.A. APRIL 1991

www.hotwater.com/parts

1

POWER BURNER MODEL G-2SD

2

POWER BURNER MODEL G-2SD

Part

Item Description Number

1 Clamp, Electrode .................................................................. 5861

2 Control, Primary .................................................................... 5855

3 Electrode Assembly, Flame Proving ..................................... 5859

4 Electrode Assembly, Ignition ................................................ 5860

5 Flange, Mounting .................................................................. 5865

6 Gasket, Flange/Housing........................................................ 5863

7 Gasket,MountingFlange ........................................................ 5866

8 Head Assembly (Includes Items 1, 3,4)................................. 5858

9 HousingAssembly ................................................................. 5885

10 Motor, Blower........................................................................ 5850

11 Orifice.................................................................................... (SEE CHART)

11A Orifice, Auxiliary.................................................................... 5870

11B Orifice,CapandO-RingKit ....................................................... 5873-1

12 Plate, Escutcheon................................................................. 5897

12A Plate,MotorMounting ............................................................. 5852

13 Relay..................................................................................... 5888

14 Retainer, Air Tube ................................................................. 5864

15 Timer..................................................................................... 5891

16 Transformer 25V.................................................................... 5889

17 Transformer,lgnition ............................................................... 5890

18 Tube, Blast. .......................................................................... 5862

19 Valve,Gas ............................................................................. 5880

20 Wheel, Blower....................................................................... 5851

21 Wire,FlameProvingConnecting .............................................. 5879

Standard hardware items may be purchased locally.

ORIFICE CHART

Burner Gas Orifice Gas Orifice

Models Number Part No (Decimal) Part No (Decimal)
BTP 125-140 G-2SD 58 67-2 81 .281 5867-221 .221
BTP 125-199 G-2SD 58 67-3 23 .323 567-257 .257

Natural Propane

3

POWER BURNER MODELS J-15A-10 AND J-30A-12

4

POWER BURNER MODELS J-15A-10 AND J-30A-12

Part
Item Description Number
1 Amplifier

Flame Rod Pilot, Green Amp ................................ 5701

2 Blower Housing, Cabinet & Damper Assembly ....... 5721

3 Arm Crank ..................................................................5754

3A *Arm, Damper ........................................................5723

Arm, Locking

4A Tapped Fixed Air ............... .... .... ... .... ... .... .... ... .... ... .... .5724

4B Adjustable Air .............................................................5724-1

5 Axle, Damper .............................................................. 5725

Blade, Damper

6 Upper ..................................................................... 5726

6A Lower .....................................................................5726-2

7 *Cross Link ................................................................5727

8 Glass, Sight ................................................................ 5729

9 Grounding Bar ............................................................ 5730

10 Light, Signal

Amber.....................................................................5728

White ......................................................................5728-1

11 Plate, Motor (Not Included In Assembly)

J15/A 5722

J30/A 5722-1

12 Switch.Control ............................................................5732

13 TerminaI Strip ............................................................. 5731

14 Transformer, Ignition .................................................5734

14A Weight, Damper ......................................................... 5726-3

15 Wheel, Blower (Not Included in Assembly)

J15/A.......................................................................5733

J30/A.......................................................................5733-1

16 Cable, Flame Rod (Consisting Of):

Cable, #14-19 GTO 15,000 .......................................5710

#10 Stud Ring.............................................................5711

17 Cable, Ignition

Cable, #14-19 GTO 15,000 ...................................5710

#2 Rajah Ring Terminal ........................................ 5713

CT-Rajah Cage Terminal ......................................5714

18 Cock, Gas

J15/A.......................................................................5719

J30/A.......................................................................5719-1

19 Cock, Pilot .................................................................. 5720

20 Control, Less Amplifiers ............................................ 5978

Part
Item Description Number

21 Hood Assembly ..........................................................5735

22 Latch & Knob, Door ...............................................5736

23 Motor, Blower

J15/A1/4HP ............................................................5705

J30/A1/3H.P ...........................................................5705-1

24 Orifice, Side (Main Burner)............................ (SEE CHART)

25 Plate, Pilot Back ......................................................... 5743

26 Pilot Assembly

Propane .................................................................5706

Natural ...................................................................5706-1

28 Flame Rod With Porcelain .................................... 5744

30 Ignition, Electrode .................................................. 5746

31 Insulator, Porcelain (Only for Flame Rod)............5745

32 Orifice, Pilot

Natural...............................................................5709

Propane.............................................................5709-1

33 Tubing, Aluminum Pilot ......................................... 5748

34 Regulator, Gas Pressure (Natural and Propane).

J15/A.......................................................................5741

J30/A.......................................................................5741-1

35 Regulator, Pilot ........................................................... 5742

37 Spring, Side Orifice .................................................... 5751

38 Sub-Base ...................................................................5703

39 Switch, Air ...................................................................5752

40 Tee, Side Or ilice ........................................................5750

41 Timer Control ............................................................. 5704

43 Tube, Blast Assembly ................................................ 5715

44 Diffuser (Includes Stainless Steel

Mounting Screws) .................................................. 5716

45 Flange, Boiler ............................................................. 5717

47 * Valve, Auxiliary Solenoid Gas

J15/A.......................................................................5737

J30/A.......................................................................5737-1

48 Valve, Bleed (For Diaphragm Gas Valve) .................5738

49 Valve, Diaphragm Gas :

J15/A.......................................................................5739-5

J30/A.......................................................................5739-4

50 Valve, Pilot ..................................................................5740

51 Standard hardware items may be purchased locally
*Not illustrated

ORIFICE CHART

Natural Propane

Burner Gas Orifice Gas Orifice
Models Number Part No (Decimal) Part No (Decimal)
BTP 125-270
BTP 200-300 J15A-10 5707-250 .250 5707-136 136
BTP 300-300
BTP 125-400 J15A-10 5707-312 .312 5707-152 152
BTP 125-540
BTP 200-600 J15A-10 5707-406 .406 5707-180 180
BTP 300-600
BTP 400-600
BTP 125-720 J30A-12 5707-500 .500 5707-205 205
BTP 600-720
BTP 200-800
BTP 300-800 J30A-12 5707-500 .500 5707-221 221
BTP 400-800
BTP 200-1000
BTP 300-1000 J30A-12 5707-625 .625 5707-257 257
BTP 400-1000
BTP 600-1000
BTP 200-1250
BTP 300-1250 J30A-12 5707-875 .875 5707-313 313
BTP 400-1250
BTP 600-1250

5

POWER BURNER MODELS CR2-G-15 AND CR2-G-20A

6

POWER BURNER MODELS CR2-G-15 AND CR2-G-20A

Part
Item Description Number
1 *Amplifier

Flame Rod Pilot, Green Amp (CR2-G-15) ...........................5701

Scanner Pilot, Purple Amp (CR2-G-20) ..............................5701-1

2 Arm, Crank .................................................................................5753

3 Arm, Damper ..............................................................................5723-1

4 Arm, Steel Crank (Aluminum Hub Assembly

For Damper 5/16" ID) ...........................................................5754

5 Arm, Steel Crank (Aluminum Hub Assembly

For Oil Valve or Butterfly 3/8" ID).......................................5754-1

5A Arm, Steel Crank (Aluminum Hub Assembly

For Extension Shaft 1/2" ID) ...............................................5754-2

6 Axle,Damper ..............................................................................5725-1

8 Blade,Damper .............................................................................5726-1

Box, Complete Panel

9 Body,Panel Box..........................................................................5756

10 Bracket, Mounting

Integral .................................................................................5757

Remote Bottom.....................................................................5757-1

Remote Top ..........................................................................5757-2

11 Door, Panel Box.........................................................................5758

12 Latch & Knob, Door ................................................................... 5736

13 *Plate, Chassis...........................................................................5759

14 Top, Panel Box Hinged ..............................................................5760

15 Cock, Gas

CR2-G-15 .............................................................................5719-4

CR2-G-20 .............................................................................5719-5

17 Cock,PilotGas .............................................................................5720

18 *Control-Less Amplifier .............................................................5702-1

19 Gas Drawer

Straight Assembly ...............................................................5763-3

Spinner Mounted Scanner ..................................................5763-4

22 Spinner

Photocell...............................................................................5764

Scanner ...............................................................................5764-1

23 Housing, Blower ........................................................................5721-1

24 *Light, Signal

Amber ................................................................................... 5728

White ....................................................................................5728-1

25 Motor, Blower

CR2-G-15 (1/2 HP) ..............................................................5705-2

CR2-G-20 (3/4 HP) ..............................................................5705-4

26 Motor, Modulating & Bracket ..................................................... 5765

27 *Orifice, Side (2") ......................................................................(S EE

CHART)

28 *Spring, Orifice ....................................................................5751-1

29 *Tee, Orifice .........................................................................5750-1

30 Plate, Housing Back................................................................... 5766

Pilot Assembly, Complete

31 +Flame Rod (CR2-G-15) ......................................................5706-3

31A +Scanner (CR2-G-20A) ......................................................5706-4

32 Cable, Ignition (Consisting Of)

Cable #14-19 GTO 15,000 ..................................................5710

*#2Rajah Ring Terminal .......................................................5713

*CT-11 Rajah Cage Terminal ...............................................5714

33 Cable, Flame Rod (Consisting Of)

Cable, #14-19 GTO 15,000 .................................................5710

*Stud, Ri ng ( 2) .....................................................................5711

34 Clamp, Flanged Rod & Ignition Electrode ..................................5767-1

34A Clamp, Ignition Electrode ...........................................................5767

ORIFICE CHART

Burner Gas Orifice Gas Orifice

Models Number Part No (Decimal) Part No (Decimal)
BTP 200-1500
BTP 300-1500 CR2-G-15 5708 .843 5708-5 .437
BTP 400-1500
BTP 600-1500
BTP 400-1750 CR2-G-15 5708-1 .921 5708-6 .500
BTP 600-1750
BTP 400-2000 CR2-G-15 5708-2 1.000 5708-7 .531
BTP 600-2000
BTP 400-2250 CR2-G-20A 5708-3 1.437 5708-9 .562
BTP 600-2250
BTP 400-2500 CR2-G-20A 5708-4 1.812 5708-10 .652
BTP 600-2500

Item Description Number

Part

35 Flame Rod With Porcelain (CR2-G-15) ...................................... 5744

36 Ignition Electrode With Porcelain................................................ 5746

37 Insulator, Porcelain (Flame Rod) ................................................5745

38 Orifice, Pilot

Natural (CR2-G-15) ..............................................................5709

Natural (CR2-G-20A) ............................................................5709-2

Propane................................................................................. 5709-1

39 Plate, Pilot Mounting ....................................................................5743-1

40 Plate, Back Sight Glass ..............................................................5729

41 Plate, Pump Opening (Damper Cover).......................................5791

43 Regulator, Main Gas (Natural Only)

CR2-G-15 ..............................................................................5741-2

CR2-G-20A ...........................................................................5741-3

44 Regulator, Pilot

CR2-G-15 ..............................................................................5742

CR2-G-20A ...........................................................................5742-1

45 Ring, End (For Burners Before 5-11-81 Only) .........................5718-1

46 Ring, Motor Plate.........................................................................5769

47 Rod, Push.................................................................................... 5770

48 Scanner(CR2-G-20A) ................................................................5712-1

49 Shalt, Extension (For Mod Motor) ..............................................5771

51 *Sub-Base...................................................................................95657

52 Switch, Air ..................................................................................5752

53 Swivel (BaIl Joint).......................................................................5773

54 Switch, High Gas Pressure (CR2-G-20A) ................................5774

55 Switch, Low Gas Pressure (CR2-G-20A) ................................5774-1

56 *Terminal Strip

Adapter, End Mounting .........................................................5731-1

Strip, Marking ........................................................................5731-2

TerminaI Block .......................................................................5731

57 *Timer, Control ............................................................................5704

58 Transformer, lgnition ..................................................................5734

59 Tube, Blast

CR2-G-15 ..............................................................................5715-1

CR2-G-20 ..............................................................................5715-3

60 Valve, Adjustable Bleed (CR2-G-15) ........................................ 5738

61 *Valve, Auxiliary Solenoid Gas:

CR2-G-15 ..............................................................................5737-2

CR2-G-20A ...........................................................................5737-3

62 Valve Body, Gas:

CR2-G-15 ..............................................................................5777-3

CR2-G-20A ...........................................................................5775-1

63 Valve, Butterfly:

CR2-G-15 ..............................................................................5776

CR2-G-20A ...........................................................................5776-1

64 Valve, Diaphragm Gas (C2-G-15) .............................................5739-2

65 Valve Operator, Gas:

CR2-G-15 ..............................................................................5777-2

CR2-G-20A ...........................................................................5777-1

66 Valve, Pilot:

CR2-G-15 ..............................................................................5740

CR2-G-20A ...........................................................................5740-1

67 Wheel, Blower:

CR2-G-15 ..............................................................................5733-2

CR2-G-20A ...........................................................................5733-3

68 Standard hardware items may be purchased locally
*Not illustrated
+When ordering, tell if needed for Natural or Propane gas.

Natural Propane

7

A.O. SMITH WATER PRODUCTS CO., INC.

5621 W. 115TH STREET • ALSIP, ILLINOIS 60803

PHONE: [phone] • FAX: [phone]

www.hotwater.com • E-mail: [e-mail]

8