Antunes SS-200TT Service Manual

SURFACE STEAMER
Testing & Certification
ITS
geprufte Sicherheit
MODEL SS-200TT
Manufacturing Number 9100907 & 9100908
A.J. Antunes & Co.
Place this manual in the Toaster section
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
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TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ...................................2
Specifications .............................................................3
Dimensions ................................................................3
Electrical Ratings and Plug Configuration .................3
Important Safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Equipment Setup .......................................................6
SS-200 & SS-400
Scan with mobile device or enter URL
for product and service information.
http://tiny.cc/ajaprodSS
SURFACE STEAMER SS-200TT
Installing the Surface Steamer ..................................6
Connecting a Water Pressure Regulator ...................6
Operating Instructions ...............................................7
Programming ..............................................................8
Programming the Surface Steamer ...........................8
Maintenance ................................................................9
Daily Cleaning ...........................................................9
Quarterly Cleaning (or as needed) ..........................10
Troubleshooting .......................................................11
Wiring Diagrams .......................................................14
Replacement Parts ...................................................15
Notes..........................................................................17
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connec­tion.
• Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur­pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.
© McDonald’s Corporation All Rights Reserved
P/N 1011072 Rev. H 12/13 McDonald’s
• Scheduled Maintenance procedures as outlined in your MRC Card.
• This Warranty does not cover Consumable items.
• Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair­ing or replacing other property which is damaged, or any other incidental damage of any kind.
1
SURFACE STEAMER SS-200TT
OWNER INFORMATION
General
This manual is produced for the Surface Steamer.
The Surface Steamer is designed for the quick steaming and heating of buns. This design allows the operator to place buns on both sides of Surface Steamer at the same time. Water is superheated into steam, which penetrates the bun to heat it quickly and efficiently.
This manual provides the safety, installation, and operating procedures for the Surface Steamer. We recommend that this manual be read prior to installing and operating the unit.
SERVICE/TECHNICAL ASSISTANCE
If you experience any problems with the installation or operation of your unit, contact A.J. Antunes & Co. Technical Support at 1-877-392-7854.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the side of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
The Surface Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Warranty Information
Please read the full text of the Limited Warranty in this manual. If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
Refer to the service agency directory packaged with your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup­plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.
Mfg. No.:
WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do NOT use an extension cord with this unit.
• Check with a qualified electrician if you are unsure if the appliance is properly grounded.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.
You may also contact the factory at 1-877-392-7854 (North America only), or 630-784-1000 if you have trou­ble locating your local Authorized Service Agency.
To locate your nearest International Authorized Service Agency: log onto the McDonald’s web site: www. mcdonalds.com and follow the on-screen directions.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
2
P/N 1011072 Rev. H 12/13
McDonald’s
Dimensions
A
SURFACE STEAMER SS-200TT
SPECIFICATIONS
B
WITHOUT BUN CAP & FLIPPER ASSEMBLY
Model &
Mfg. No.
SS-200TT
9100907 &
9100908
Width
(A)
8"
(203 mm)
Depth
(B)
7 1/4"
(184 mm)
Height
(C)
17 3/8”
(441 mm)
Electrical Ratings and Plug Configuration
Model &
Mfg. No.
SS-200TT
9100907
SS-200TT
9100908
P/N 1011072 Rev. H 12/13 McDonald’s
Volt Watts Amps Hz Plug Description
230 2400 10.4 50/60
208 2400 10.4 50/60 20 Amp. Pin & Sleeve
C
Plug
Configuration
IEC-309, 16 Amp., 250 Volt
Pin & Sleeve
(Assembly only)
P/N 0700437
3
SURFACE STEAMER SS-200TT
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equip­ment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor­tant to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit:
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do NOT use corrosive chemicals in this equipment.
• Do NOT operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
• Do NOT clean the unit with a water jet.
• Do NOT submerse the unit in SolidSense Sanitizer or water.
WARNING
ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
WARNING
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe may result in personal injury.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the power off, disconnect the power source, and allow unit to cool down before performing any service or maintenance.
• The procedures in this chapter may include the use of chemical products. These chemical prod­ucts will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appro­priated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowl­edge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
4
P/N 1011072 Rev. H 12/13
McDonald’s
INSTALLATION
Unpacking
1. Remove unit and all packing materials from shipping carton. The main carton should contain:
• Surface Steamer unit (Figure 1)
• Water Regulator
2. Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact A.J. Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (North America only), or 630-784-
1000.
3. Remove and wash the Steamer Mesh Covering at the three compartment sink, and allow the unit to air dry.
4. Wipe down the unit with a clean damp cloth and allow to air dry.
SURFACE STEAMER SS-200TT
Figure 1. SS-200TT Surface Steamer
5. Re-install the Steamer Mesh Covering.
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
WARNING For a replacement power cord, use manufacturer­supplied Type Y attachment with specially prepared cord. It must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid a hazard.
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.
P/N 1011072 Rev. H 12/13 McDonald’s
5
SURFACE STEAMER SS-200TT
INSTALLATION (continued)
Equipment Setup
When placing the steamer into service, pay attention to the following guidelines.
• Make sure power is off and the unit is at room temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse the cord or plug in water.
• Keep the cord away from heated surfaces.
• Do NOT allow the cord to hang over edge of table or counter.
Installing the Surface Steamer
1. Be sure to place the Surface Steamer onto the Prep Surface so that the Bun Cap and Flipper open in the direction of food prep flow.
2. Ensure that the line voltage corresponds to the stated voltage on the unit’s specification label and power cord warning tag.
3. Plug the power cord into the appropriate outlet.
NOTE: Route the power cord in a safe manner so that it is out of the way. Ensure the power cord is away from the housing to prevent damage.
Connecting a Water Pressure Regulator
The Surface Steamer requires the use of a Water Pressure Regulator (included) set to 10 PSI. Follow these steps to install the Water Pressure Regulator.
1. Turn off the water valve (not supplied) that sup­plies water to the unit.
2. Connect the water source to the Quick Disconnect closest to the regulator.
3. Turn the water valve on.
4. Hold the other Quick Disconnect over a bucket, then press and hold the white plastic tip until there’s a good, steady water flow. This purges all air out of the line.
5. Release the plastic tip and check the pressure on the Water Pressure Regulator. It should read 10 PSI.
a.) If it reads less, increase the water pressure by
loosening the locknut and turning the knob clock­wise.
b.) If it reads more, decrease the water pressure
by loosening the locknut and turning the knob counter clockwise.
NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the white plastic tip on the Quick Disconnect Insert for 3 seconds. The Water Pressure Regulator will then show the new pressure.
6. Once the regulator reads 10 PSI, secure the lock­nut to lock it in place.
7. Push the Quick Disconnect Insert into the fitting on the unit it clicks.
NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve located inside the Steamer’s electrical housing.
CAUTION
Inlet water line pressure should be between 20 PSI (137 kPa) and 35 PSI (241 kPa). The water pressure regulator must be set to 10 PSI (69 kPa). Higher water pressure may cause poor performance or flooding. It is recommended to use Reverse Osmosis water for better performance of unit and reduced PM.
CAUTION
Do NOT re-use old hose sets with the SS-200. Only use new hose sets with the unit.
6
P/N 1011072 Rev. H 12/13
McDonald’s
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