Antunes SE-4200 Installation Manual

MANUFACTURING
9700501 9700505 9700508 9700512
WATER FILTRATION
SYSTEM
P/N 1010852 Rev. C 04/06
Model SE-4200/4400
Owner’s Manual
SE-4200/4400 WATER FILTRATION SYSTEM
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................3
Operating Specifications ............................................5
Specifications ............................................................. 5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Operating Weight .......................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Equipment Setup .......................................................7
Suggested Tools and Supplies for Installation ..........7
Locating and Mounting the system ...........................8
Filtration Process .................................................... 10

OWNER INFORMATION

General

Antunes Filtration Technologies, a division of A.J. Antunes & Co., has partnered with companies from around the globe to produce the SE 4200/4400 water filtration system. The SE 4200/4400 removes bacteria and provides a substantial reduction of viruses that can enter a typical water supply. This patented technology is now available to you, sized for your particular appli­cation. All filter configurations utilize NeoH capillary membranes, providing the latest innovation in reusable surface filtration technology.
This manual provides the safety, installation, and oper­ating procedures for the SE 4200/4400. We recom­mend that all information contained in this manual be read prior to installing and operating the unit.
Your SE 4200/4400 is manufactured from the finest materials available and is assembled to AFT’s strict quality standards. This unit has been tested at the fac­tory to ensure dependable, trouble-free operation.
Operation ...................................................................10
Operating Controls (Figure 2) ................................. 10
Programming ...........................................................11
Operating the Unit .................................................. 15
Checking the Controller Program .......................... 16
Changing the Cartridges ........................................ 16
Maintenance .............................................................. 16
Troubleshooting ....................................................... 17
Replacement Parts - SE-4200/4400 .........................19
Wiring Diagram .........................................................21
Notes..........................................................................22
Notes..........................................................................23
LIMITED WARRANTY ............................... Back Cover

Warranty Information

Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes owner-
ship, be sure this manual accompanies the equipment.
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P/N 1010852 Rev. C 04/06
SE-4200/4400 WATER FILTRATION SYSTEM

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact Antunes Filtration Technologies at 1-630-784-1000 or toll free in the United States at 1-800-253-2991.
Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions, or replacements for previously purchased equipment.

IMPORTANT SAFETY INFORMATION

Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
In addition to the warnings and cautions in this manual,
WARNING
use the following guidelines for safe operation of the unit.
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
WARNING
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
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SE-4200/4400 WATER FILTRATION SYSTEM
IMPORTANT SAFETY INFORMATION (continued)
The following warnings and cautions appear throughout this manual and should be carefully observed.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Turn the unit off, disconnect the power source, and allow unit to cool down before performing any service or maintenance on the unit.
• The equipment should be grounded accord­ing to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
• WARNING, ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli­ance.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agency or a similarly qualified person.
• This equipment is to be installed to comply with the local plumbing code and any other applicable code.
• Water pressure must not exceed the mem­brane burst pressure of 7 bar (100 psi). To reduce water pressure, install a water pres­sure regulator and set the water pressure to suit application. Note that trans membrane pressure (inlet water pressure) must be .5 - 2.5 bar (7 - 36 psi).
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P/N 1010852 Rev. C 04/06
SE-4200/4400 WATER FILTRATION SYSTEM
WHT
BLK
GRN

SPECIFICATIONS

Electrical Ratings

Model &
Mfg. #
SE-4200 9700501 & 9700505
SE-4400 9700508 & 9700512
Voltage Watts Amps Hertz
120 150 1.25 50/60
230 150 .75 50/60

Electrical Cord & Plug Configurations

Letter
Code*
C Commercial Cord
(H)C** CEE 7/7, 16
(C)F*** 5-15P, 15 Amp.,
* Used in Model Designation ** Indicates the Plug comes with a Harmonized Cord *** Indicates the Plug comes with a Commercial Cord
Description Configuration
Harmonized Cord
Amp., 250 VAC
(Assembly Only).
120 VAC., Non –
Locking (Assembly
Only).

Operating Specifications

Max. Operating Pressure 7 bar (100 psi)
Max. Operating Temp. 40°C (104°F)
pH Range 1-13
Trans Membrane Pressure 0.5-3 Bar (7.25-43.5 psi)
MWCO 100 kd
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.

Operating Weight

Unit A
Width
(inches)
SE-4200 12 14 49.75 93
SE-4400 12 14 69.75 127
NOTE: See Dimensions drawing on the next page.
B
Depth
(inches)
C
Height
(inches
Operating
Weight
(w/water)
(lbs)
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SE-4200/4400 WATER FILTRATION SYSTEM
A
C
B
SPECIFICATIONS (continued)

Dimensions

Control Box
Drain
Permeate
(use water)
Inlet
6
P/N 1010852 Rev. C 04/06
SE-4200/4400 WATER FILTRATION SYSTEM

INSTALLATION

Unpacking

The carton should contain the filtration system and an information packet.
• SE-4200 or SE-4400
• Information Packet
1. Remove unit and all packing materials from ship­ping carton.
2. Remove all packing materials and protective cov­erings from the unit.
2. Remove the information packet. To prevent delay in obtaining warranty coverage, fill out and mail the warranty card.
NOTE: If any parts are missing or damaged, con­tact Antunes Filtration Technologies IMMEDIATELY at 1-800-253-2991 (toll free in the U.S.) or 630-784-
1000.

Equipment Setup

GENERAL
When placing the unit into service, pay attention to the following guidelines.
• Make sure power to the unit is off.
• Do not immerse the power cord or plug in water.
• Keep power cord away from heated surfaces.
ELECTRICAL
Ensure that the line voltage corresponds to the stated voltage on the units specification label. Make sure that the plug on the power cord from the system and the outlet match. For proper operation of the system, and to ensure the highest quality of water from the sys­tem, make sure that the system is not connected to a switched electrical outlet.
An ABC-type fuse (6 Amp, 250 VAC) is located inside the control box.
PLUMBING
NOTE: This unit is designed to use tap water not to exceed 104º F (40º C).
The SE Series uses the following connections:
When making a plumbing connection to the system, remember to use a back-up wrench on the support plumbing. Always use a good quality and approved pipe sealant or Teflon tape on pipe threads.
Be careful not to get the pipe sealant inside the pipe when making the connections. Do not over tighten the connections.
It is recommended that plastic fittings be used when connecting to the plastic connections of the system. This will reduce the possibility of cracking the connec­tions due to over tightening. If soldered plumbing is used, do not apply heat to, or near, the filtration system.
The use of union (O-ring seal) connections is highly recommended for ease of installation and future servic­ing.

Suggested Tools and Supplies for Installation

The following tools and supplies are suggested to make the installation easier:
• Screwdriver
• Drill with bits
• Strap wrench (up to 6” diameter)
• Tape measure
• Two gallon bucket
• Fresh 5 1/4% liq­ uid chlorine bleach (such as Clorox®)
This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, INC. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Water Pressure must not exceed 7 bar (100 psi). To reduce water pressure, install a water pressure regulator and set water pressure to suit applica­tion. Note that the trans membrane pressure must be .5 - 3 bar (7.25 - 43.5 psi).
• Adjustable wrenches
• Pipe wrenches
• Level
• Pipe dope or Teflon tape
CAUTION
CAUTION
• Water Inlet (Feed Water) 3/4” NPT
• Permeate (Product Water) 3/4” NPT
• Drain 3/4” NPT
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SE-4200/4400 WATER FILTRATION SYSTEM
INSTALLATION (continued)

Locating and Mounting the system

Consider these points before mounting the system:
• Note the location of the water supply, drain, and an appropriate electrical outlet when choosing a mounting location.
• Remember to allow for access to the Control Box.
• Do not mount the system above any electrical equipment or items that may be damaged if they get wet.
• Install the system in a location that will allow for future service access.
• Mount the system on a wall using appropriate mounting hardware.
• Remember to consider the operating weight of the system when choosing mounting hardware. Depending on the type of wall on which the system is mounted, wall reinforcement may be necessary.
INLET WATER PLUMBING
It is recommended that the inlet water plumbing line be 3/4” NPT or larger. A shutoff valve (not supplied) should be installed in the line leading to the system. The valve should be mounted close to the system inlet, and sized properly for the inlet plumbing line. The sys­tem should only be connected to the cold water line.
PERMEATE LINE PLUMBING
To ensure the highest quality and safest water, it is recommended that a check valve (to prevent backflow)
be installed in the water line after the permeate connec­tion. This will help prevent possible contamination of the filter system due to other equipment downstream. The check valve (not supplied) should be mounted close to the system outlet, and sized properly for the plumbing line. Check with local codes for the proper specification.
DRAIN LINE PLUMBING
The drain line is used to flush away the particle buildup when cleaning the filter. The drain line must be able to support the flow rate when the system flushes. The flow rate from the flush depends on the inlet water pres­sure, inlet pipe size, and system selected. It is recom­mended that the drain line be as large as, or larger than, the inlet plumbing line. The drain line should be as short as possible, sloping downward without kinks or loops. Be sure that the drain used is not blocked or restricted.
The filter system must be protected from possible back contamination by the installation of an air gap between the drain connection of the system and the drain (Figure 1). This gap in the line, with no physical contact between the system and sewer, prevents contamination of the system in the event of a backed-up sewer.
NOTE: Make sure that the end of the drain line is positioned and secured at least 2 inches above the drain so that the water flow is directed into the drain, without splashing (Figure 1).
Drain
Secure
End
Drain Line from
System
2”
minimum
Standpipe
Secure
Figure 1. Proper Draining
8
End
Drain Line from
System
2”
minimum
Floor Drain
P/N 1010852 Rev. C 04/06
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