Antunes HDH-3 Installation Manual

Page 1
MANUFACTURING
9300100 9300101 9300102 9300104 9300106 9300108
93 0 0112
93 0 011 6
93 0 0118 9300120 9300124 9300125 9300130 9300132
HOT DOG HUTCH
Model HDH
P/N 1010736 Rev. F 09/13
Series 9300100
Owner’s Manual
Page 2
HOT DOG HUTCH
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................3
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Capacities .................................................................5
Dimensions ................................................................6
OWNER INFORMATION
Installation ...................................................................7
Unpacking ..................................................................7
Equipment Setup .......................................................7
Operation .....................................................................8
Operating Instructions ...............................................8
Hi-Limit Reset Button ................................................8
Maintenance ................................................................9
Daily Cleaning ...........................................................9
Troubleshooting .......................................................10
Wiring Diagram .........................................................10
Replacement Parts ................................................... 11
Limited Warranty ......................................Back Cover
General
The Roundup Hot Dog Hutch will quickly steam hot­dogs & buns and maintain them at ready-to-eat tem­perature, all with a simple twist of a thermostat control knob. The HDH-3 holds hot dogs and buns. The HDH­3DR holds a larger number of hot dogs and no buns.
The top cover design helps retain heat while providing ready access to the food. A resettable hi-limit thermostat is included for additional safety.
This manual provides the safety, installation, and operating procedures for the Hot Dog Hutch. We recommend that all information contained in this manual be read prior to installing and operating the unit.
Your Hot Dog Hutch is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are NOT covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference.
If the unit changes ownership, be sure this manual accompanies the equipment.
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P/N 1010736 Rev. F 09/13
Page 3
OWNER INFORMATION (continued)
HOT DOG HUTCH
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT SAFETY INFORMATION
Refer to the service agency directory included with your unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup­plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this appliance.
You may also contact the factory toll free in the U.S. and Canada at 1-800-253-2991 or 630-784-1000 if you have trouble locating your Authorized Service Agency.
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
WARNING
WARNING
P/N 1010736 Rev. F 09/13
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HOT DOG HUTCH
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit:
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do NOT use corrosive chemicals in this equipment.
• Do NOT operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup Authorized Service Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed:
• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance.
• The procedures in this chapter may include the use of chemical products. These chemi­cal products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The unit should be grounded according to local electrical codes to prevent the possibil­ity of electrical shock. It requires a grounded receptacle with separate electrical lines, pro­tected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this unit.
- Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do NOT use an extension cord with this unit.
- Check with a qualified electrician if you are unsure if the unit is properly grounded.
• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administration, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• Do NOT clean this unit with a water jet.
• Do NOT use abrasive cleansers or materials. The use of these may cause damage to the stainless steel finish.
• Chlorides or phosphates in cleaning agents (e.g. bleach, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface fin­ish, pits, voids, holes or cracks. This damage is permanent and NOT covered by warranty.
• The following tips are recommended for main­tenance of your stainless steel equipment.
- Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routing cleaning should be done daily using soap, ammonia detergent and water.
- Stains and spots should be removed using a vinegar solution as required.
- Finger marks and smears should be removed with soap and water.
- Hard water spots should be removed using a vinegar solution.
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P/N 1010736 Rev. F 09/13
Page 5
SPECIFICATIONS
HOT DOG HUTCH
Electrical Ratings
Model &
Mfg. No
HDH-3
9300100
HDH-3
9300101
HDH-3
9300102
HDH-3
9300104
HDH-3DR
9300106
HDH-3DR
9300108
HDH-3DR
9300112
HDH-3
9300116
HDH-3
9300118
Voltage Watts Amps Hertz
120 1000 8.3 50/60
220‒240 1000 4.2‒4.5 50/60
230 1000 4.4 50/60
230 1000 4.3 50/60
120 1000 8.3 50/60
230 1000 4.4 50/60
120 1000 8.3 50/60
240 1000 4.2 50
120 1000 8.3 50/60
Electrical Cord & Plug Configurations
Model &
Mfg. No
HDH-3 9300100 9300104 9300118
HDH-3DR
9300106 9300112 9300120 9300124 9300132
HDH-3 9300101 9300102 9300116
HDH-3DR
9300108 9300125
HDH-4 9300130
Plug
Description
NEMA 5-15P,
15 Amp.,
120 Volt
CEE 7/7,
16 Amp,
250 Volt
Australian Plug,
10 Amp.,
250 Volt
Plug
Configuration
HDH-3DR
9300120
HDH-3DR
9300124
HDH-3DR
9300125
HDH-4
9300130
HDH-3DR
9300132
220 925 4.2 50/60
120 1000 8.3 50/60
230 1000 4.3 50/60
230 1000 4.3 50/60
120 1000 8.3 50/60
Capacities
WATER
7 quarts (5.6 liters) in water tray
FOOD (Refrigerated Product Only–Not Frozen)
HDH-3: Up to 33 standard size 7” (18 cm) hot dogs in the hot dog rack; up to 20 standard size hot dog buns in the basket.
HDH-3DR: Up to 66 standard size 7” (18 cm) hot dogs in the hot dog racks.
HDH-4: Up to 20 jumbo hot dogs in the hot dog rack, up to 24 standard size hot dog buns in the basket.
P/N 1010736 Rev. F 09/13
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Page 6
HOT DOG HUTCH
Dimensions
SPECIFICATIONS (continued)
HDH-3
POWER
18 1/4"
(464 cm)
DRAIN
18 1/4"
(464 cm)
RESET
15"
(381 cm)
15"
(381 cm)
THERMOSTAT
OFF
HEATER
HDH-3DR
15"
(381 cm)
15"
(381 cm)
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P/N 1010736 Rev. F 09/13
Page 7
INSTALLATION
HOT DOG HUTCH
Unpacking
1. Remove unit and all packing materials from shipping carton.
2. Open the large box.Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact A.J. Antunes & Co. IMMEDIATELY at 1-800­253-2991 (toll free in the U.S. and Canada) or at 630­784-1000.
3. Wash all components in soap and water. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do NOT use a dripping wet cloth. Wring out before use.
4. Install components in unit.
Equipment Setup
When placing the unit into service, pay attention to the following guidelines.
• Make sure power is off and the unit is at room temperature.
Basket
Tray
Figure 1. Hot Dog Hutch Components
(HDH-3 Shown)
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
Racks
Bulkhead
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
• Place unit on a sturdy, level table or work surface.
Ensure that the line voltage corresponds to the stated voltage on the unit specification label.
Ensure the power to the unit is turned off before plug­ging in the power cord.
NOTE: The power cord for Mfg. No. 9300132 is located on the left side of the unit. See note on page 11.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do NOT use an extension cord with this unit.
• The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• Check with a qualified electrician if you are unsure if the appliance is properly grounded.
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Page 8
HOT DOG HUTCH
OPERATION
Operating Instructions
1. Remove, or slide open, the top cover.
2. Pour 7 quarts (5.6 liters) of clean tap water into the water pan (Figure 2). There is a “FULL” line inscribed on the inside of the pan.
CAUTION Do NOT pour water hotter than 120°F (48°C) into a cold unit. Resulting steam can cause personal injury.
NOTE: Using hot water will shorten the time it takes for the unit to reach operating temperature.
3. Load the unit with product and install or close the cover.
4. Turn the rocker switch (power on/off) to the ON position.
5. Turn the thermostat knob fully clockwise (maxi­mum heat) and indicator light will come on. When temperature setting is reached, heat indicator light will go out.
6. The water will begin to steam in approximately 30-40 minutes (or sooner if hot water was used initially). The product will be thoroughly heated and ready to serve 15-20 minutes after steaming begins.
For MFg. No. 9300132 the power cord is located on the left side of the unit. See Note on Page 11.
Figure 2. Filling Water Tray
Rocker Switch
Hi-Limit Reset Switch
“Heater On” Indicator Light
7. When the product is ready to be served, turn the thermostat knob to 180°F (82°C) to maintain the food at serving temperature.
NOTE: Volume, preference and experience will determine what temperature setting is best for your operation.
8. To remove product from the unit, lift one side of the top cover and let it rest in the upright position. Using tongs or a similar utensil, lift the product out and close the cover.
NOTE: Keep cover closed unless adding or remov­ing product.
WARNING Keep face away from cover and opening when removing product from unit. Steam can escape and cause personal injury.
Thermostat Control
Figure 3. Controls
Hi-Limit Reset Button
A hi-limit thermostat will turn off electrical power to the heater and control circuits if the unit overheats. To reset this thermostat, allow sufficient time (10-15 minutes) for the unit to cool down, then press the Hi-Limit Reset Button located on the front of the unit (Figure 3).
If the unit requires continuous resetting, contact your Roundup Authorized Service Agency.
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P/N 1010736 Rev. F 09/13
Page 9
MAINTENANCE
CAUTION
Chlorides or phosphates in cleaning agents (e.g. bleach, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discolor­ation, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and NOT covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment:
• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done daily using soap, ammonia detergent and water.
• Stains and spots should be removed using a vinegar solution.
• Finger marks and smears should be removed using soap and water.
• Hard water spots should be removed using a vinegar solution.
HOT DOG HUTCH
Water Drain Cap
Figure 4. Draining Water from the Unit
WARNING Draining water while the unit is hot may result in personal injury.
WARNING Turn the power off, unplug the power cord, and allow the unit to cool down before performing any service or maintenance.
WARNING Do NOT use abrasive cleansers or materials. The use of these may cause damage to the stainless steel finish.
Daily Cleaning
The unit requires a minimum amount of maintenance. To ensuer proper operation, clean the unit at the end of each serving day.
1. Turn the thermostat knob fully counterclockwise to the off position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Remove and wash the Baskets, Racks, and Support Trays in soap and water. Then rinse and wipe dry.
4. Remove the Drain Cap (Figure 4) and allow all water to drain from the unit.
5. Use a towel or heavy cloth to remove any remain­ing water from the pan, then wash and wipe dry.
6. Wash glass surfaces, inside and out, with a clean cloth.
7. Wash and dry all surfaces of the unit.
8. Re-instal all parts.
NOTE: Failure to properly clean and dry the above items prior to reassembly may result in the accu­mulation of moisture overnight. This may lead to permanent damage of the equipment’s finish and accessories. This damage is NOT covered by warranty.
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Page 10
HOT DOG HUTCH
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip­ment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem Possible Cause Corrective Action
Unit will not heat. Heat Indicator Light does not turn on.
No heat or insufficient heat. Heat Indicator Light is on.
Water continues to boil after Temperature Control Knob is set to low temperature.
No power. Check that the power cord is
plugged into the appropriate out­let. Check fuse or circuit breaker.
Inoperable outlet. Plug power cord into another
appropriate outlet.
Hi-Limit Thermostat is tripped. Reset Hi-Limit Thermostat.
Inoperable Hi-Limit Thermostat. Replace Hi-Limit Thermostat.
Inoperable power cord or plug. Replace power cord.
Inoperable Thermostat. Replace Thermostat.
Inoperable Heating Element. Replace Heating Element.
Inoperable Thermostat. Replace Thermostat.
Inoperable Thermostat. Replace Thermostat.
WIRING DIAGRAM
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P/N 1010736 Rev. F 09/13
Page 11
INSET
15
16
14
13
12
30
2
33
1
17
29
34
7
33
20
5
4
3
37
11
36
37
33
9
8
10
34
31
35
19
32
22
23
21
24
33
18
25
HDH-3
36
6
HOT DOG HUTCH
REPLACEMENT PARTS
NOTE: Item 1 for Mfg.
No. 9300132 uses a different Left Side Panel than other units con­tained in this manual. This allows the power cord for 9300132 to be located on the Left side of the unit rather than on the front of the unit. The new Left Side Panel part numbers is 0506673.
P/N 1010736 Rev. F 09/13
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HOT DOG HUTCH
REPLACEMENT PARTS (continued)
Item Part Description Qty. No.
1 0010896 Pan Housing Assy. (HDH-3 Series) 1 0012923 Pan Housing Assy. 1 (Mfg. No. 9300132 ONLY) 2 403K111 Thermostat Kit °F 1 7000887 Thermostat Kit °C 1 3 4030230 Heating Element, 120V 1 4030234 Heating Element, 230V 1 4 0500556 Retainer, Heating Element 2 5 0020973 Base Plate Weldment 1 6 0011652 Drain Cap Assy. 1 7 210K230 Bumper, 1” Leg Kit (set of 4) 1 8 0501700 Bracket, Hi-Limit Thermostat 1 9 4030291 Thermostat, Hi-Limit 1 10 0501768 Retainer Cap, Bulb 1 11 0502160 Plate, Diffuser 1 12 2100144 Knob, Thermostat (F°) 1 2100226 Knob, Thermostat (C°) 1 13 4060323 Indicator Light, 120V 1 4060229 Indicator Light, 230V 1 14 7000882 Power Swich Replacement Kit 1 15 0700463 Power Cord, NEMA 5-15P, 120V 1 (Mfg. No. 9300100, 104, 118, 106, 112, 120, 124, & 132) 0700453 Power Cord, CEE 7/7, 230V 1 (Mfg. No. 9300101, 102, 116, 108, & 125) 0700354 Power Cord, Australia 1 (Mfg. No. 9300130)
Item Part Description Qty. No.
16 040K251 Strain Relief Kit 1 17 0900200 Glass Panel 2 0506674 Aluminum Panel 2 (Mfg. No. 9300132 ONLY) 18 0501678 Retainer, Upper Glass 2 19 7000136 Terminal Block Kit 1 (Incl. #31 & 32) 20 0400240 Insulation 1 21 0010897 Top Cover Assy. (Incl. #22, 23, 25) 1 (HDH-3 Series) 1 22 2100145 Knob, Cover 4 23 7000166 Guard, Finger (Incl. #24 & 25) 4 24 310P177* Stud, #10-32 x 5/8” 1 25 0503383 Spacer, Finger Guard 4 29 212P140 Spacer, Round (HDH-3 Series) 1 30 306P104 Screw, #6-32 x 1/4” 1 31 306P123 Screw, #6-32 x 7/8” 1 32 306P130* Nut, Hex, KEPS, #6-32 1 33 308P103* Screw #8-32 x 1/4” 30 34 308P105* Screw, #8-32 x 1/2” 5 35 308P143* Nut, Hex, KEPS, #10-32 2 36 310P140* Washer, #10 24 37 310P146* Nut, Hex, KEPS, #10-32 13 38 1000913 Label, Control 1 1001524 Label, Control 1 (Mfg. No. 9300132 ONLY) 39 0700488 Wire Set (not shown) 1 * Only available in quantities of 10.
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P/N 1010736 Rev. F 09/13
Page 13
HDH-3 Racks & Baskets
1 (P/N 0501687)
1 (P/N 0506677)
HOT DOG HUTCH
REPLACEMENT PARTS (continued)
3
5
4
Item Part Description Qty. No.
1 0501687 Support Tray 1 0506677 Support Tray 1 (Included in kit 7000945)
2 0501750 Bulkhead 1
3 0501749 Hot Dog Rack, Upper 1
4 0501776 Hot Dog Rack, Lower 1
5 0800223 Bun Basket 1
6 7000945* Hot Dog and Bun Rack Kit 1 (Not Shown)
(Includes items 1 - P/N 0506677, 2, 3, 4 & 5)
2
P/N 1010736 Rev. F 09/13
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Page 14
HOT DOG HUTCH
HDH-3DR Racks
3
2
REPLACEMENT PARTS (continued)
3
1
2
Item Part Description Qty. No.
1 0502832 Bulkhead 2
2 0501963 Hot Dog Rack, Lower 2
3 0501962 Hot Dog Rack, Upper 2
1
14
P/N 1010736 Rev. F 09/13
Page 15
HDH-3DR (Mfg. # 9300125 ONLY)
6
5
HOT DOG HUTCH
REPLACEMENT PARTS (continued)
3
2
4
Item Part Description Qty. No.
1 0501750 Bulkhead 1
2 0501749 Upper Hot Dog Rack (Small) 1
3 0501776 Lower Hot Dog Rack (Small) 2
1
Item Part Description Qty. No.
4 0501687 Support Tray 1
5 0501962 Upper Hot Dog Rack (Large) 1
6 0501963 Lower Hot Dog Rack (Large) 1
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Page 16
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued opera­tion of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to plac­ing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination prob­lems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR­POSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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