Antunes HCT-5H User Manual

HORIZONTAL CONTACT TOASTER
A.J. Antunes & Co.
HCT-5H
MFG. NO. 9210850
Place this manual in the Toaster section
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: +1-630-784-1000
TOLL FREE: +1-877-392-7854
FAX: +1-630-784-1650
www.antunes.com
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Service/Technical Assistance ....................................2
Warranty Information .................................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Pass Through Time ...................................................3
Dimensions ................................................................3
Important Safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Location .....................................................................5
Operation .....................................................................6
Operating Instructions ...............................................6
HCT-5H & HRT-5H
Scan with mobile device or enter URL
for product and service information.
http://tiny.cc/ajaHCT-HRT
HCT-5H BUN TOASTER
Adjusting Toast Quality ..............................................6
Language Selection ...................................................6
Programming ..............................................................7
Control Panel .............................................................7
Settings ......................................................................7
Purging Product from Toaster ....................................7
Factory Reset ............................................................7
Maintenance ................................................................8
Daily Cleaning ...........................................................8
Quarterly Maintenance ..............................................9
Troubleshooting .......................................................12
Replacement Parts ...................................................16
Wiring Diagram .........................................................21
Notes..........................................................................22
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connection.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
P/N 1011256 Rev. I 3/18 McDonald’s
LIMITED WARRANTY
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• This Warranty does not cover Consumable items. NOTE: The Conveyor Belt
wraps are consumable items that can be easily adjusted or replaced accord­ing to the Maintenance Section of this product’s Owner’s Manual.
• Water pressure problems or contamination problems such as foreign material in water lines or inside solenoid valves due to an incoming water source.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair­ing or replacing other property which is damaged, or any other incidental damage of any kind.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
1
HCT-5H BUN TOASTER
OWNER INFORMATION
General
This manual provides the safety, installation, and operating procedures for this unit. Please read this manual prior to installing and operating the unit.
This unit is manufactured from the finest materials available and assembled to our strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact Antunes Technical
Service at +1-877-392-7854 (toll free).
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
Fill in the information below and have it handy when calling for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Network ID Number:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.
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P/N 1011256 Rev. I 3/18
McDonald’s
SPECIFICATIONS
Electrical Specifications & Plug Configuration
Model & Mfg. No
Volt Watts Hz.
Plug
Description
HCT-5H BUN TOASTER
Plug
Conguration
HCT-5H
(Domestic)
9210850
208 4430-5250 60
Pass Through Time
For all HCT-5H units the pass through time is 22 seconds (+/- 2 seconds).
Dimensions
Pin & Sleeve Plug
30 Amps, 250 VAC
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
17.75”
(450.8 mm)
R
CAUTION
11.41”
(289.8 mm)
P/N 1011256 Rev. I 3/18 McDonald’s
34.19”
(868.5 mm)
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HCT-5H BUN TOASTER
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do NOT use corrosive chemicals in and/or on this equipment.
• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by quali­fied personnel only. Contact Antunes Technical Service for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
• Do NOT clean this appliance with a water jet.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, wait for the cool-down procedure to complete its cycle, and disconnect the power cord before performing any service or mainte­nance on the unit.
NOTE: Turning off the power switch does NOT turn off all power to the unit. When the unit is plugged in and turned off, an LED light flashes to indicate that the power cord is plugged in.
WARNING To avoid possible personal injury and/or dam­age to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before any internal servicing, except when electrical tests are required. Use extreme care during elec­trical circuit tests. Live circuits will be exposed.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe oper­ating distances may cause discoloration or com­bustion.
CAUTION NEVER unplug the power cord while the unit is running! Use the proper shutdown procedure before unplugging the power cord.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do NOT use an extension cord with this appliance.
• The toaster should be grounded according to local electrical codes to prevent the possibility of electri­cal shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or cir­cuit breaker of the proper rating.
• Check with a qualified electrician if you are unsure if the appliance is properly grounded.
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P/N 1011256 Rev. I 3/18
McDonald’s
INSTALLATION
HCT-5H BUN TOASTER
Unpacking
1. Open the large box. It contains:
• HCT-5H toaster
• Accessories box
2. Remove the accessories box from the large box.
3. With the help of another person, carefully remove the HCT-5H from the large box.
4. Remove all protective coverings from the unit.
5. Open the Accessories Box. It contains:
• Owner’s Manual
• Bun Feeder
• Bun Buffer Frame
6. Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with a McDonald’s approved sanitizer. Allow to air dry.
NOTE: Handle accessories with care. If an accesso­ry becomes bent or damaged, it may not attach to the unit correctly, which may affect normal opera­tion.
Bun Feeder
Crumb Tray
Bun Buffer Frame
Figure 1. HCT-5H Components
NOTE: If any parts are missing or damaged, con­tact A.J. Antunes Customer Service IMMEDIATELY at +1-877-392-7856 (toll free).
Location
When placing the toaster into service, pay attention to the following guidelines:
• Make sure power is off and the toaster is at room temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or counter.
1. Place the toaster in the required position desig­nated by McDonald’s.
NOTE: The HCT-5H is designed to be used with the HRT-5H toaster. When installed together, the HRT­5H should be placed on top of the HCT-5H.
2. Attach the Bun Feeder, Crumb Tray, and Bun Buffer Frame (Figure 1).
3. Plug the power cord into an appropriate power outlet.
P/N 1011256 Rev. I 3/18 McDonald’s
5
HCT-5H BUN TOASTER
OPERATION
Operating Instructions
Follow these steps to start the toaster:
1. Plug in the power cord. Press and release the Power Button to turn on. Wait until the Control Panel displays “Ready”.
2. Set the Compression Knob to 4 (recommended).
3. Insert product into the designated area of the Bun Feeder with the cut side of the bun facing down. Toasted product drops into the Bun Buffer.
Bun Feeder
Language Selection
Follow these steps to set the language option for the toaster.
1. Plug in the power cord and turn the toaster on.
2. See Figure 3. Press and hold the MENU button for
five seconds.
3. Press until the display shows “English”.
4. Press OK.
5. Press or to select your preferred language.
The available languages appear in the following order:
• English
• Spanish
• French Canadian
6. Press the OK button to save the changes.
7. Return the toaster to service.
Control
Panel
Bun Buffer
Frame
Bun
Buffer
Figure 2. HCT-5H
Adjusting Toast Quality
There are variations in bun products that are used on the A.J Antunes HCT-5H toaster such as moisture content, bun formulations, age, tolerances etc. The HCT-5H was designed to compensate for bun variations by allowing user to adjust the compression, light/dark (speed) & temperatures settings in order to achieve a Gold Standard toasted product.
1. LIGHT DARK ADJUSTMENT: Adjust the light dark setting with the < or > buttons. The default light/dark setting on the HCT-5H from the factory is 0 but can be adjusted from Lighter (0-10) to Darker (0-10). Light 10 is the lightest setting and dark 10 is the darkest. Each increase in “lighter” value will increase the pass through time and each increase in “darker” value with decrease the pass through time.
Left (Back)
Button
Right (Forward)
Button
2. TEMPERATURE ADJUSTMENT: Adjust the set
point temperature on the platens in the program menu. The default temperature settings on the HCT-5H are A Platen: 282°C (540°F) B Platen: 282°C (540°F) C Platen: 254°C (490°F). The temperatures can be increased to +/- 50°F (10°C) if needed to achieve an acceptable toast quality.
3. COMPRESSION ADJUSTMENT: Adjust the com­pression knob on the side of the unit. The default com­pression setting on the HCT-5H is 4 but is adjustable from 1-7. It is acceptable to adjust the compression from 1-7 as needed to achieve the desired toast quality and bun compression.
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P/N 1011256 Rev. I 3/18
McDonald’s
PROGRAMMING
HCT-5H BUN TOASTER
Control Panel
Access the Control Panel by facing the front of the unit and moving to the left side of the unit. The LEDs on the control panel light to signify when each item is operat­ing. The Service LED lights and the corresponding LED blinks when the unit requires service. A message also appears on the display.
Settings
Follow the steps below to view and adjust settings.
1. When the unit is plugged in, press and hold the
MENU button (Figure 4) for five seconds. The control panel displays “Platen A”
NOTE: The unit does not have to be turned on in order to access the settings menu.
2. Press ◄ and ► (Figure 4) to scroll through the settings, which appear in the following order:
• Platen A
• Platen B
• Platen C
• Units (°C/°F)
• Buzzer (On/Off)
• Language
• Service Messages
• Controls Temperature
• Motor (view only)
• Conveyor (view only)
3. To change a setting, press the OK button and then press ◄ and ► to adjust as needed. Press the OK button again to save the changes. See Figure 3.
NOTE: The Elapsed Time and Control Temperature can not be adjusted.
The table below describe platen and motor settings depending on the Compression Knob setting:
Power Button Service LEDs Platen LEDs
Display
Panel
Menu Button
Left (Back)
Button
OK
Button
Right (Forward)
Button
Figure 3. HCT-5H Control Panel
Factory Reset
To reset the unit to the factory default settings:
1. Turn the unit off
2. Press and hold and and turn the unit on.
3. The toaster displays “Factory Settings Restored” on the display.
NOTE: For ALL Units, this sets the display tempera­ture to °F (Fahrenheit). Refer to the “Settings” sec­tion of this manual to change the display tempera­ture to °C (Celsius).
Purging Product from Toaster
To purge product from the toaster, press and hold and together. This speeds up the conveyors to force product out of the front of the toaster.
When using recommended Compression Setting of #4
A Platen: 540° F (282° C)
B Platen: 540° F (282° C)
C Platen: 490° F (254° C)
Conveyor Speed: 22.0 seconds
Table 1. Temperature/Compression Settings
P/N 1011256 Rev. I 3/18 McDonald’s
7
HCT-5H BUN TOASTER
MAINTENANCE
Daily Cleaning
CLEAN AND SANITIZE TOASTER AND BELTS (DAILY)
1. Press and release the Power Button to turn the toaster off. The toaster enters a cool-down mode and automatically shuts down when complete.
NOTE: You do NOT need to wait for the cool down to complete.
2. Put on neoprene gloves. Remove the Bun Feeder, Crumb Tray, and Bun Buffer Frame (Figure 4).
3. Clean the outside surfaces of the toaster with a paper towel sprayed with an approved multi­surface cleaner. Allow to air dry.
4. Wash the Bun Feeder, Crumb Tray, and Bun Buffer Frame at the three-compartment sink. Allow to air dry.
5. Reattach the Bun Feeder, Crumb Tray, and Bun Buffer Frame.
6. Plug the power cord into the appropriate outlet. Press and release the Power Button to turn the unit on. Return to normal operation.
7. Lift the front door to inspect the belts (Figure 4). Replace any Belts that are torn, folded, discol­ored, missing snaps, or damaged in any way.
NOTE: The conveyors continue to turn during the cool-down period, allowing you to clean the entire Belt.
8. If the Belts are all in good condition, spray a clean, sanitized towel with an approved multi-sur­face cleaner. Wipe all of the Belts clean for two revolutions of the belts.
NOTE: You may need to wipe the Belts more two rotations.
Bun Feeder
Front Door
Crumb Tray
Bun Buffer Frame
Figure 4. HCT-5H Components
NOTE: Be sure to clean and sanitize the Belts com­pletely. Improper cleaning shortens the life of the Belts and results in poor toaster performance.
NOTE: Replace any Belts that show excessive wear and tear. To obtain new Belts, contact your Distribution Center (DC).
NOTE: Belts should be removed ONLY during Belt replacement or when required in a service situation.
NOTE: We recommend that Belts be replaced every quarter.
8. Next, spray a clean, sanitized towel with an approved sanitizer. Wipe both Belts for two revo­lutions.
7. Re-install the Bun Feeder, Crumb Tray, and Bun Buffer Frame.
8. Press and release the Power Button to turn the toaster on. Return to normal operation.
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P/N 1011256 Rev. I 3/18
McDonald’s
MAINTENANCE (continued)
Quarterly Maintenance
NOTE: The Belt Wraps are considered a con­sumable item that can be easily maintained and replaced according to these instructions.
Quarterly Maintenance includes all daily maintenance as well as the replacement of belt wraps.
Over time, the Belts will begin to show signs of wear. This wear appears in the form of tears or discoloration of the belt, at which point the belts should be replaced.
NOTE: Belts should be removed ONLY during Belt Replacement or when required in a service situa­tion.
HCT-5H BUN TOASTER
NOTE: We recommend that Belts be replaced every quarter.
INSPECTING BELTS
Inspect all belt wraps daily for signs of tearing, fold­ing, or any damage. Replace any damaged belts as needed.
Refer to the images on this page for examples of belt damage that requires belt replacement.
BELT IS MISSING SNAPS
AND IS DAMAGED. REPLACE BELT.
Figure 7. Example of Damaged Belt
Wrinkling around Snap
BELT IS TORN AND FOLDED.
REPLACE BELT.
Figure 6. Example of Damaged Belt
P/N 1011256 Rev. I 3/18 McDonald’s
BELT IS WRINKLING/DISTRESSED AROUND
SNAPS, HAS LOOSE/DAMAGED SNAPS,
AND IS MISSING SNAPS.
REPLACE DEFECTIVE BELT.
Figure 8. Example of Damaged Belt
9
HCT-5H BUN TOASTER
MAINTENANCE (continued)
REMOVING BELTS
1. Turn the toaster off. The toaster enters a cool­down mode and automatically shuts down when complete.
2. Unplug the power cord once the cool-down period is complete.
3. Put on neoprene gloves. Remove the Bun Feeder, Crumb Tray, and Bun Buffer Frame.
4. Set the Compression Knob to 7.
5. Unlock the latch on the non-control side of the toaster. Open the side panel.
6. Refer to Figure 5. Lift the latch just above the Bun Compression Knob and then open the Belt Frame Lock as shown.
7. Push the Top Roller in towards the toaster so the roller slides DOWN and locks into place.
8. Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place.
9. Remove and discard the Top Belt (the recom­mendation is to cut it in half so it cannot be used again).
10. Remove and discard the Bottom Belts (the recom­mendation is to cut them in half so they cannot be used again).
11. CLEAN ROLLERS: Wipe all four rollers with a clean towel sprayed with sanitizer. Make sure to remove all debris from the rollers so they are as clean as possible.
NOTE: It is VERY important to clean all four rollers whenever the belts are removed or replaced.
Belt Frame Lock
(Closed)
Lift Latch
to Unlock
Belt Frame Lock
(Open)
Figure 5. Belt Frame Lock
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P/N 1011256 Rev. I 3/18
McDonald’s
HCT-5H BUN TOASTER
MAINTENANCE (continued)
INSTALLING BELTS
1. Follow the steps for Removing Belts.
2. Wipe both sides of the new Belts with a clean, sanitized towel sprayed with an approved sanitizer and allow to air dry.
3. CLEAN ROLLERS: Wipe all four rollers with a clean towel sprayed with sanitizer. Make sure to remove all debris from the rollers so they are as clean as possible.
NOTE: It is VERY important to clean all four rollers whenever the belts are removed or replaced.
4. Slide the new Top Belt gently over the top rollers.
NOTE: Make sure the belt lines up properly on the rollers. The snaps on the belts should face the inside of the top rollers.
5. Slide the first crown belt over the rear top roller and rear bottom roller. Repeat this step for the club/ heel belt and the second crown belt.
NOTE: Make sure the belt lines up properly on the rollers. The snaps on the belts should face the inside of the bottom rollers.
Bun Feeder
Front Door
Crumb Tray
Bun Buffer Frame
Figure 4. HCT-5H Components
6. Return the Top and Bottom Belt Rollers to full ten­sion:
Pull the Top Roller UP so it can slide out towards the front of the toaster into operating position.
Push the Bottom Roller UP so it can slide out towards the front of the toaster into operating position.
7. Close the Belt Frame Lock firmly into place (Figure 5) and press the latch in Figure 5 down.
8. Close and latch the Side Panel.
NOTE: Inform the Store Manager after any Belt Replacement so new Belts can be ordered.
9. Set the Compression Knob to 4.
10. Re-install the Bun Feeder, Crumb Tray, and Bun Buffer Frame.
11. Plug the power cord into the appropriate outlet. Turn the toaster on.
P/N 1011256 Rev. I 3/18 McDonald’s
11
HCT-5H BUN TOASTER
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip­ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required.
If the troubleshooting steps listed do not solve your machine problem, contact an Authorized Service Agency for further assistance or service.
Problem Possible Cause(s) Corrective Action
Display Reads “Hi-Limit Tripped”
Display Reads “Conveyor Stopped”
Display Reads “Motor Running Slow”
Display Reads “Motor Slow”
Display Reads “Motor Load”
Display Reads “Control Temperature Fail
Display Reads “Motor Temperature Fail”
Display Reads “Internal Fault”
Display Reads “Internal Error”
Display Reads “Overtemp A”
Display Reads “SSR A Fail”
Display Reads “System A Fail”
Display Reads “Platen A Low”
Either Hi-Limit A or B has tripped. Remove black cap & firmly press the green
buttons. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
A Mechanical Obstruction has occurred which completely stalled the conveyor motor.
A Mechanical Obstruction has occurred that is slowing down the conveyor motor.
Toaster Electrical compartment is over­heating due to Lack of airflow surround­ing the toaster.
Control Board Malfunction. Cycle Power OFF/ON. If message persists,
Platen A heater is overheating & exceed­ed its set-point.
The solid state relay for Platen A has failed.
The Platen Heater A heater did not reach set-point temperature.
The Platen heater A heater has dropped below the set-point temperature after achieving set-point but cannot recover.
Check the conveyor belts & surrounding areas for any obstructions/jams. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Inspect the cooling fan on the side for opera­tion & ensure it is clean. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
then contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
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P/N 1011256 Rev. I 3/18
McDonald’s
Problem Possible Cause(s) Corrective Action
Display Reads “Heater A Fail”
Display Reads “Sensor A Fail”
Display Reads “Overtemp B”
Display Reads “SSR B Fail”
Display Reads “System B Fail”
Display Reads “Platen B Low”
Display Reads “Heater B Fail”
Display Reads “Sensor B Fail”
Display Reads “Overtemp C”
Display Reads “SSR C Fail”
Display Reads “System C Fail”
Display Reads “Platen C Low”
Display Reads “Heater C Fail”
Display Reads “Sensor C Fail”
Display Reads “USB Power”
TROUBLESHOOTING (continued)
The Platen Heater A heater did not reach set-point temperature.
Platen Thermocouple A sensor has failed.
Platen B heater is overheating & exceeded its set-point.
The solid state relay for Platen B has failed.
The Platen Heater B heater did not reach set-point temperature.
The Platen heater B heater has dropped below the set-point temperature after achieving set-point but cannot recover.
The Platen Heater B heater did not reach set-point temperature.
Platen Thermocouple B sensor has failed.
Platen C heater is overheating & exceeded its set-point.
The solid state relay for Platen C has failed.
The Platen Heater C heater did not reach set-point temperature.
The Platen heater C heater has dropped below the set-point temperature after achieving set-point but cannot recover.
The Platen Heater C heater did not reach set-point temperature.
Platen Thermocouple C sensor has failed.
An unauthorized device has been plugged into the rear USB Port that is over loading the USB port.
HCT-5H BUN TOASTER
Cycle Power OFF/ON. If message persists, then contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Remove the device from the port. NOTE: Only approved devices for special toaster software loading should be used. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
P/N 1011256 Rev. I 3/18 McDonald’s
13
HCT-5H BUN TOASTER
TROUBLESHOOTING (continued)
Problem Possible Cause(s) Corrective Action
No Display Power Cord is not plugged into the outlet Unplug the power cord then firmly plug back in
No power at outlet Contact your electrician
Circuit Breaker is Tripped or OFF Reset circuit breaker
Equipment malfunction Contact Antunes Technical Support at +1-877-
392-7854 (toll free) for assistance.
The buns must be forced into the toaster. Sticking and Burning
Buns are toasting too light
The upper &/or lower black belts are worn & need replacement
The rear top &/or bottom spring loaded rollers are in the unlocked state.
The black belts are worn due to not being properly cleaned daily or over 3 months old.
Improper compression setting Use recommended compression #4. Contact
Mechanical problem within conveyor system
Incorrect temperature set-points Perform a factory reset as detailed in
Incorrect motor speed Perform a factory reset as detailed in
Improper compression setting Use recommended compression #4. Contact
The black belts are worn due to not being properly cleaned daily or are over 3 months old.
Light/Dark settings must be adjusted Adjust the Light/Dark settings to achieve a
Using refrigerated buns Verify that only room temperature buns are
The platen heater surface has carbon buildup
Replace all belts every 3 months as per PM
Verify the roller is properly seated & extended towards the rear to apply tension to the belt. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
Follow the daily PM for the belts
Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
“Programming Section” of this owner’s manual. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
“Programming Section” of this owner’s manual. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Follow the daily maintenance & quarterly belt replacement as detailed in the PM
darker product. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
being used
Clean any platen heater surface buildup. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
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P/N 1011256 Rev. I 3/18
McDonald’s
Problem Possible Cause(s) Corrective Action
Buns are toasting too dark
The black belts appear too loose & sagging
The black belts are tearing prematurely
Buns are being over compressed
HCT-5H BUN TOASTER
TROUBLESHOOTING (continued)
Incorrect temperature set-points Perform a factory reset as detailed in
“Programming Section” of this owner’s manual. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
Incorrect motor speed Perform a factory reset as detailed in
“Programming Section” of this owner’s manual. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
Improper compression setting Use recommended compression #4. Contact
Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
The black belts are worn due to not being properly cleaned daily or are over 3 months old.
Light/Dark settings must be adjusted Adjust the Light/Dark settings to achieve a
The rear top &/or bottom spring loaded rollers are in the unlocked state.
The 4 main rollers are not being cleaned of crumb/seeds buildup during belts dur­ing the quarterly belt replacement
The front bun landing tray is not properly secured or is damaged & impacting the belts
The bun feeder is not properly secured or is damaged & impacting the belts
Black belts were installed incorrectly Verify the belts are properly installed & seated
Improper compression setting selected Use recommended compression #4. Contact
The buns are not sliced to acceptable dimensions
Expired buns are being used Use only buns that have not expired
Mechanical problem within conveyor system
Follow the daily maintenance & quarterly belt replacement as detailed in the PM
lighter product. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Verify the roller is properly seated & extended towards the rear to apply tension to the belt. Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
Clean all 4 roller of any buildup until the roller surface feels smooth. Refer to the mainte­nance section of this owner’s manual. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Re-secure the bun landing tray & adjusted as needed. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Re-secure the bun landing tray & adjusted as needed. Contact Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
into place. Refer to the maintenance section of this owner’s manual
Antunes Technical Support at +1-877-392-7854 (toll free) for assistance.
Contact your bun supplier & have the buns inspected for proper dimensions
Contact Antunes Technical Support at +1-877­392-7854 (toll free) for assistance.
P/N 1011256 Rev. I 3/18 McDonald’s
15
HCT-5H BUN TOASTER
REPLACEMENT PARTS
23
15
10
13
32
1
17
17
2621
27
20
24
7
16
22
25
19
11
26
19
18
11
18
26
20
27
20
10
25
3
31
6
5
2
14
8
9
10
12
28
31
33
4
Item Part No. Description Qty.
1 0022045 Weldment, Hinge Bracket - Bottom 1 2 0200329 Base Gasket, 33.86” Lg 1 3 0200330 Base Gasket, 19.52” Lg 1 4 0200340 Base Gasket, 15.99” Lg 1 5 0200341 Base Gasket, 27.86” Lg 1 6 0200342 Base Gasket, 7.83” Lg 1 7 0013036 Side Door Assembly 1 8 0022107 Weldment, Front Cover 1 9 1001568 Label, Product 1 10 2100247 Knob 2 11 0021724 Weldment, Bearing 2 Brkt & Spring Guide - Rh 12 7001219 Bun Feeder Kit 1 13 0022047 Weldment, Bun Stopper 1 14 0022048 Weldment, Top Cover 1 15 0022108 Weldment, Back Cover 1 16 0200331 Mica, Spacer Front 2 17 0400438 Spacer, 1.25Od X .03Thk, Nomex 4
Item Part No. Description Qty.
18 0504320 Spacer 0.781 X 1.125 X 0.06” 4 19 0506957 Plate, Tensioner Rh 2 20 0506958 Bracket, Tensioner 2 21 0506959 Retainer, Bearing 2 22 0600158 Spring, Roller Tension 4 23 2100247 Knob 1 24 2100253 Knob, 1/4” Shaft, Push-On 1 25 2100334 Thrust Strip, Teflon 4 26 2150285 Bearing, Single Groove S/S 6 27 308P143* Nut, Hex ‘Keps’ #8-32 1 28 4060450 Cap, Usb W/Lanyard 1 29 2150347 Cam 2 30 7000799 Belt Replacement Kit 1 Incl items 31, 32, and 33) 31 7000795 Crown Belt 2 32 7000796 Main Belt 1 33 7000797 Heel/Club Belt 1 * Available in packages of ten (10).
16
P/N 1011256 Rev. I 3/18
McDonald’s
HCT-5H BUN TOASTER
1
5
8
13
6
2
3
4
7
33
28
28
20
25
22
25
29
31
10
15
11
14
8
9
12
27
25
16
19
18
17
24
23
30
33
REPLACEMENT PARTS (continued)
Item Part No. Description Qty. Item Part No. Description Qty.
1 308P157* Screw, Tap 8-32 X 3/8”Lg 1 2 0506961 Plate, Motor Mounting 1 3 21000-0046 Standoff, 1/4” Locking Pcb 4 4 2150295 Sprocket, 25B28 .395” Bore 1 5 3100199 Scr, #10-32 X 3/8 Lg Socket Hd Cap 4 6 7001041 Drive Motor Kit 1 7 7001040 Motor Board Kit 1 8 0022055 Weldment, Cover Side, Control Hsg 1 9 1001569 Label, Control 1 10 304P105* Nut, Hex ‘Keps’ #4-40 1 11 304P117* Hex Spacer, Male-Female 1 4-40 X 3/4”Lg 12 310P109* Screw, Mach. #10-32 X 3/8” 1 13 4000132 Fan, Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink, Relay 1
18 4050240 Relay, Solid State Dual Pole 1 W/Conn-Recept 19 4051010 Relay, Random Phase, Solid State-50A 1 20 0506946 Bracket, Motor Mounting 1 21 21000-0043 Spacer, 3/8 Cbs Thread Female 2 22 304P105* Nut, Hex ‘Keps’ #4-40 1 23 304P114* Screw, Mach #4-40 X 1/4” 1 24 306P104* Screw, Mach. #6-32 X 1/4” 2 25 308P143* Nut, Hex ‘Keps’ #8-32 1 27 4010187 Transformer, 240 Vac/12Vac 1 28 4030352 Thermostat, Hi-Limit 700°F 2 29 4050236 Contactor, 2 Pole No 1 30 4060451 Usb, A-F Pnl Mount/A-M Shield 1 31 4070198 Snubber Board 1 32 4070221 Varistor Board 1 33 2150347 Cam 2 * Available in packages of ten (10).
17 308P157* Screw, Tap 8-32 X 3/8”Lg 4
P/N 1011256 Rev. I 3/18 McDonald’s
17
HCT-5H BUN TOASTER
REPLACEMENT PARTS (continued)
19
47
25
2
52
18
33
20
42
48
52
2
18
30
33
20
6
51
30
42
35
29
49
50
52
26
15
15
34
4
43
27
45
57
38
9
53
29
49
47
17
41
13
12
56
13
27
24
23
42
39
46
22
86
42
40
24
31
37
38
16
1515
32
18
NOTE: See Page 20 for Parts List.
P/N 1011256 Rev. I 3/18
McDonald’s
HCT-5H BUN TOASTER
REPLACEMENT PARTS (continued)
44
14
16
7
11
1
54
10
8
21
14
16
55
3
4
NOTE: See Page 20 for Parts List.
P/N 1011256 Rev. I 3/18 McDonald’s
19
53
36
49
28
5
6
HCT-5H BUN TOASTER
REPLACEMENT PARTS (continued)
Item Part No. Description Qty. Item Part No. Description Qty.
1 0013035 Adj. Platen Assembly 1 2 0021725 Weldment, Bearing 2 Bracket & Spring Guide - LH 3 0022000 Weldment, Idler Roller Front Top 1 4 0022001 Weldment, Idler Roller Rear Top 1 5 0022002 Weldment, Drive Roller Front Bottom 1 6 0022003 Weldment, Drive Roller Rear Bottom 1 7 0022020 Weldment, Top Frame 1 8 0022035 Weldment, Bottom Frame 1 9 0022054 Front Bearing Plate Weldment 1 10 0022134 Weldment, Thermocouple Tube 2 11 0100286 Platen, Main 208 Vac, 3600W 1 12 0200332 Control Hsg Mica Insulation 1 13 0400119 Bushing, Shorty 5/8” 2 14 0400290 Insulator, Electrical 2 15 0400438 Spacer, 1.25Od X .03Thk, Nomex 2 16 0400445 Main Platen, Insulation 2 17 0502199 Spacer 2 18 0504320 Spacer 0.781 X 1.125 X 0.06” 4 19 0506144 Plate, Tensioner Rh 2 20 0506163 Bracket, Tensioner 2 21 0506972 Plate, Insulation 1 22 0507151 Bracket, Bearing Retainer, Bottom 1 23 0507153 Retainer, Chain Tensioner Sprocket 1 24 0600150 Spring, Roller Tension 1 25 2100334 Thrust Strip, Teflon 4 26 2120118 Washer, Flat 1 27 2120253 Spacer,Upper Locking Plate, 2 Control Side 28 2120254 Spacer,Upper Locking Plate, 4 End Side 29 2120255 Spacer,Upper Locking Plate, 2 Control Side 30 2150193 Sprocket, 25B24 1/2” Bore 1
31 2150250 Bearing, Flanged 1 32 2150251 Sprocket, 25B14 3/8” Bore 1 33 2150285 Bearing, Single Groove S/S 7 35 2150380 Chain, Drive (64 Links) 1 36 2150386 Cam Shaft 1 37 2150392 Sprocket, 25B12 1/2” Bore 1 38 3000123* Ring, Retaining, External 1 39 303P115* Cotter Pin-1/16” 1 40 303P133* Pin, Clevis 1 41 308P127* Screw, Mach. #8-32 X 5/16” 1 42 308P143* Nut, Hex ‘Keps’ #8-32 1 43 308P143* Nut, Hex ‘Keps’ #8-32 1 44 308P341* #8-32 X 1.5” Lg Truss Head Screw 1 45 310P187* Screw Set, #10-32 X 3/8 1 Hex Socket-Cone Point 46 310P207 Hex Socket Shoulder Screw, 1 #10-32 X 1” Lg 47 325P174* Screw, Machine Hex Hd 1/4-20 X 3/8 8 48 325P176* Screw, Flange Hex Head Cap 2 49 325P193* Screw, Hex Head, #1/4-20 X 1.375”, S.S. 1 50 331P101* Nut, Hex 5/16 - 18 1 51 3310103 Shoulder Bolt 3/8” X 1” 1 52 331P106* Lock Washer 1 53 3380117 Washer, 3/8” Ptfe 2 54 4050214 Thermocouple Type “K” (Open End) 1 55 4051022 Thermocouple Type “K” 1 (Open End), 52” Lg 56 4051023 Thermocouple Type “K” 1 (Open End), 32” Lg 57 2150347 Cam 2 * Available in packages of ten (10).
20
P/N 1011256 Rev. I 3/18
McDonald’s
WIRING DIAGRAM
HCT-5H BUN TOASTER
P/N 1011256 Rev. I 3/18 McDonald’s
21
HCT-5H BUN TOASTER
NOTES
22
P/N 1011256 Rev. I 3/18
McDonald’s
NOTES (continued)
HCT-5H BUN TOASTER
P/N 1011256 Rev. I 3/18 McDonald’s
23
+1 (630) 784-1000
+1 (800) 253-2991
+1 (630) 784-1650
+86-512-6841-3637
+86-512-6841-3907
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