Antunes HCT-2010 User Manual

horizontal contact toaster

C US

www.ajantunes.com

HCT-2010

owner’s manual

Manufacturing Numbers:

9210320 9210321

P/N 1011236 Rev. C 04/16

Table of Contents

General .................................................. 2

Warranty Information ............................. 2

Service/Technical Assistance ................... 2

Important Safety Information ................. 3

Warnings ................................................ 3

Specifications ......................................... 4

Installation ............................................. 5

Operating Instructions ............................ 5

Light/Dark Adjustments .......................... 6

User Mode.............................................. 6

Manager Mode ...................................... 6

Safety Features ....................................... 7

Fault Messages .......................................7

Error Codes ............................................ 7

Daily Maintenance ................................. 8

Replacing the Release Sheet

(Every 3-5 Weeks)................................... 9

Replacing the Silicone Belts

(Every 2–4 Months) ................................ 9

About The HTC-2010 Clip Style Belt ....... 9

Checking the Conveyor Belt Chains

(Every 3–6 Months) ................................ 9

Troubleshooting...................................... 11

Replacement Parts ..................................14

Wiring Diagram ...................................... 18

HTC-2010 Clip Style Belt Instructions..... 20

Notes ...................................................... 21

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

IMPORTANT

Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

GENERAL

This manual provides the safety, installation, and operating procedures for the Horizontal Contact Toaster. We recommend that all information contained in this manual be read prior to installing and operating the unit.

This product is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

WARRANTY INFORMATION

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From

Date of Purchase

Model Number

Serial Number

Manufacturing Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency.

Refer to the service agency directory packaged with your manual and fill in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1011236 Rev. C 04/16

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

• Do not block or cover any openings on the unit.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do not allow cord to hang over edge of table or counter.

• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance on the unit.

• The procedures in this manual may include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• Do not clean this appliance with a water jet.

• Bread may burn. Therefore toasters must no be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• Make sure both ends of the Silicone Belt are aligned evenly before installing the Silicone Belt Pin.

• Failure to use the Release Sheet may result in damage to the equipment and loss of warranty coverage.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.

• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do not use an extension cord with this appliance.

• Electrical ground is required on this appliance.

• Check with a qualified electrician if you are unsure if the unit is properly grounded.

• If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

• Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel.

• Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.

• Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

• The following tips are recommended for maintenance of your stainless steel equipment:

• Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

• Routine cleaning should be done

daily with soap, ammonia detergent, and water.

• Stains and spots should be removed

with a vinegar solution.

• Finger marks and smears should be

removed with soap and water.

• Hard water spots should be

removed with a vinegar solution.

P/N 1011236 Rev. C 04/16

SPECIFICATIONS

Model & Mfg. No.

HCT-2010

9210320 & 9210321

Model & Mfg. No.

HCT-2010

9210320

HTC-2010

9210321

Volts Watts Amps Hertz

208 2400 12 50/60

230 2400 10.4 50/60

Width

(A)

20 1/4”

(514 mm)

Depth

(B)

21”

(533 mm)

Plug

Description

20 Amp., 250 Volt

Right Angle

16 Amp., 250 Volt

CEE 7/7 Plug

Height

(C)

17 3/64”

(433 mm)

Conﬁguration

P/N 1011236 Rev. C 04/16

Silicone

Belt

Release

Sheet

Release

Sheet

Bracket

Figure 1. Installing Release Sheet

Crown Side

Bun Thickness

Adjustment Control

ONLY

Heel Side

ONLY

Control Panel/ Power Switch

Bun Load

Platform

Figure 2. HCT-2010 Toaster

Figure 3. Crown Setting

Figure 4. Heel Setting

P/N 1011236 Rev. C 04/16

INSTALLATION

1. Remove unit and all packing materials from shipping carton.

2. The unit should come with the items listed below:

• Bun Chute

• Bun Load Platform and Release Sheet Retainer

• Three Release Sheets

• Owner’s Manual and Authorized Service Agency Directory

NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000.

3. Remove all packing materials and protective coverings from the unit.

4. Wipe all surfaces of the unit with a hot damp cloth.

NOTE: Do NOT use a dripping wet cloth. Wring out before use.

When placing the toaster into service, pay attention to the following guidelines.

• Make sure the power switch is off and the unit is at room temperature before plugging in the power cord.

• Do not block or cover any openings on the unit.

• Do not immerse the power cord or plug in water.

• Keep the power cord away from heated surfaces.

• Do not allow the power cord to hang over edge of table or counter.

• Provide 1” clearance on the sides and rear of the unit to prevent any damage to nearby walls and materials.

Plug the power cord into the appropriate power outlet. Refer to the specification plate for the proper voltage.

1. Place the unit on a flat, sturdy location.

2. Install the Bun Chute.

3. Attach the Bun Load Platform to the front of the unit.

4. Install the Release Sheet onto the Release Sheet Bracket and hang the Release Sheet Bracket onto the Bun Load Platform. Turn the unit on and allow the Conveyor Belt to draw the sheet into the unit. Turn the unit off.

IMPORTANT: Do not plug any other power cords into the receptacles on the toaster.

5. Install the Top Cover and Heat Shield.

CAUTION

Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

OPERATING INSTRUCTIONS

NOTE: The unit includes a Bun Thickness Adjustment Control that is factory set. The recommended Bun Thickness setting is 4 for CROWN (Figure 3) and 3 for HEEL (Figure 4).

1. Turn on the power and allow the unit to warm up for 30 minutes.

The temperature display flashes “LO” until the toaster reaches its preset operating temperature. When the toaster approaches the preset temperature of 570°F (293°C), “USE” appears in the temperature display and the unit is ready to toast buns. If “USE” does not appear in the window after approximately 30 minutes, contact your Authorized Service Agency.

2. Insert Crowns and Heels cut side DOWN across the Bun Load Platform and into the toaster (Figure 2).

NOTE: Observe the CROWN and HEEL labels on the front of the unit for proper toasting. Insert buns cut side DOWN.

3. Toasted buns will drop out of the unit and down the Bun Chute after approximately 16 seconds.

4. Test at least four buns before putting the toaster into service.

5. Turn the unit off when finished toasting for the day and proceed with the Daily Cleaning as outlined in the Maintenance section of this manual.

LIGHT/DARK ADJUSTMENTS

The light/dark value can be adjusted when the unit is displaying “LO” or “USE”. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.

NOTE: The default light/dark value is d0.

Press the LIGHTER or DARKER button to change the light/dark value. The adjustment range is L1-L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.

To save the light/dark value, press the PROGRAM button or wait 5 seconds until the screen displays “LO” or “USE”.

NOTE: Adjusting the light/dark value does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the d0 value when the unit is turned off.

USER MODE

User Mode allows an operator to view the toaster settings but does not permit any adjustments.

1. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen Heater.

2. Press the LIGHTER button to view the setpoint of the Platen Heater.

3. Press the PROGRAM button to proceed to the Auxiliary Heater menu. The display will show the actual temperature of the Auxiliary Heater.

4. Press the LIGHTER button to view the setpoint of the Auxiliary Heater.

5. Press the PROGRAM button to proceed to the Motor Menu. The display will show the actual speed of the motor.

6. Press the LIGHTER button to view the setpoint of the motor.

NOTE: The unit will exit User Mode after 5 seconds of keypad inactivity.

PROGRAM

LIGHTER

DARKER

Figure 5. Toaster Control Panel

MANAGER MODE

Manager Mode allows an operator to view and adjust the following settings:

• Platen Heater Temperature

• Auxiliary Heater Temperature

• Motor Speed

• Temperature Units

Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment..

1. Turn the unit off.

2. Turn the power on while holding the PROGRAM button. Continue to hold the button until “ENA” appears on the display (after approximately 10 seconds).

3. Release the PROGRAM button. The display now shows the Platen Setpoint Temperature.

4. To adjust the Platen Setpoint, press the LIGHTER or DARKER buttons to reach the desired temperature.

NOTE: The recommended temperature setting for the Platen Heater is 570°F (299°C).

5. Press the PROGRAM button to proceed to the Auxiliary Heater Setpoint Temperature.

6. To adjust the Auxiliary Heater Setpoint, press the LIGHTER or DARKER but- tons to reach the desired temperature.

NOTE: The recommended temperature setting for the Auxiliary Heaters is 360°F (166°C).

7. Press the PROGRAM button to proceed to the Motor Speed Setpoint.

8. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.

NOTE: The Motor Speed is adjustable from 1-100. The recommended setting is 85.

9. Press the PROGRAM button to proceed to Temperature Units.

10. To change the Temperature Units from Fahrenheit or Celsius, press the LIGHTER or DARKER button.

11. Press the PROGRAM button to proceed to the Ambient Temperature of the Control Compartment.

NOTE: No changes can be made to the Ambient Temperature of the Control Compartment. Temperatures under 150°F (66°C) are acceptable.

12. Press and hold the PROGRAM button to save any changes.

NOTE: The unit will exit Manager Mode after 30 seconds of keypad inactivity.

P/N 1011236 Rev. C 04/16

SAFETY FEATURES

ERROR CODES

A Hi-Limit Control turns off electric power to the heaters and control circuits if the unit overheats. To reset the control, allow 10-15 minutes for the unit to cool, then locate the Hi-Limit Control on the rear of the unit. Remove the black protective cap, press the button, and reinstall the protective cap.

NOTE: If the Hi-Limit Control requires continuous resetting, contact your Authorized Service Agency.

FAULT MESSAGES

The Control Display will flash fault messages when there is a problem with the unit.

“HI” will flash if the Platen Heater temperature is 30°F more than the setpoint or if the Platen Thermocouple is disconnected or open.

“HI” and “USE” will flash if the Auxiliary Heater temperature is 50°F more than the setpoint or if the Auxiliary Thermocouple is disconnected or open.

“CHEC” will flash when the control compartment ambient temperature is more than 150°C (66°C). All heaters will shut off. The unit will not restart until the control compartment ambient temperature falls below 140°F (60°C).

If any of the following Error Codes appear, turn the power off, allow the unit to cool, and turn the power back on. If the error repeats, contact your Authorized Service Agency for assistance.

ERR 1: Internal error. Cycle the Power Switch.