Horizontal Contact Toaster
Model HCT-2000
owner’s manual
Manufacturing Numbers:
9210322
www.antunes.com
P/N 1011369 Rev. B 07/17
Table of Contents
General .................................................. 2
Warranty Information .............................2
Service/Technical Assistance ...................2
Important Safety Information ................. 3
Warnings ................................................ 3
Specifications .........................................4
Installation ............................................. 5
Operating Instructions ............................5
Light/Dark Adjustments ..........................6
User Mode.............................................. 6
Manager Mode ...................................... 6
Safety Features .......................................7
Fault Messages ....................................... 7
Error Codes ............................................ 7
Recommended Settings .......................... 8
Daily Maintenance .................................9
Replacing the Release Sheet (Every 3-5
Weeks) ...................................................10
Replacing the Silicone Belt (Every 2–4
Months) .................................................. 10
Checking the Conveyor Belt Chain
(Every 3–6 Months) ................................ 11
Troubleshooting...................................... 12
Replacement Parts .................................. 15
Wiring Diagram ...................................... 18
Notes ...................................................... 19
Limited Warranty .................................... 20
IMPORTANT
Antunes reserves the right to change
specifications and product design
without notice. Such revisions do not
entitle the buyer to corresponding
changes, improvements, additions or
replacements for previously purchased
equipment.
GENERAL
This manual provides the safety, installation,
and operating procedures for the Horizontal
Contact Toaster. We recommend that all information contained in this manual be read prior
to installing and operating the unit.
This product is manufactured from the finest
materials available and assembled to our strict
quality standards. This unit has been tested at
the factory to ensure dependable trouble-free
operation.
WARRANTY INFORMATION
Please read the full text of the Limited
Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with
them. Save all packing materials when filing a
claim. Freight damage claims are the responsibility of the purchaser and are not covered
under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in
this manual.
• Malfunction resulting from improper
maintenance.
• Damage caused by abuse or careless
handling.
• Damage from moisture into electrical
components.
• Damage from tampering with, removal
of, or changing any preset control or
safety device.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with the
installation or operation of your unit, contact
Antunes Technical Service at +1-877-392-7854
(toll free).
Fill in the information below and have it
handy when calling Antunes Technical Service
for assistance. The serial number is on the
specification plate located on the rear of the
unit.
Purchased From
Date of Purchase
Model Number
Serial Number
Manufacturing Number
Use only genuine Antunes replacement parts
in this unit. Use of replacement parts other
than those supplied by the manufacturer will
void the warranty.
IMPORTANT
Keep the se instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the
equipment.
2
P/N 1011369 Rev. B 07/17
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe operation of the unit.
• Read all instructions before using
equipment.
• For your safety, the equipment is furnished with a properly grounded cord
connector. Do not attempt to defeat
the grounded connector.
• Install or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
• Do not operate this equipment if it
has a damaged cord or plug, if it is
not working properly, or if it has been
damaged or dropped.
• This equipment should be serviced
by qualified personnel only. Contact
Antunes Technical Service for adjustment or repair.
• Do not block or cover any openings on
the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge
of table or counter.
• Turn the power off, unplug the power
cord, and allow unit to cool down
before performing any service or
maintenance on the unit.
• The toaster should be grounded
according to local electrical codes to
prevent the possibility of electrical
shock. It requires a grounded receptacle with separate electrical lines,
protected by fuses or circuit breaker of
the proper rating.
• All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
• Do not clean this appliance with a
water jet.
• Bread may burn. Therefore toasters
must no be used near or below curtains or other combustible walls and
materials. Failure to maintain safe
operating distances may cause discoloration or combustion.
• Make sure both ends of the Silicone
Belt are aligned evenly before installing the Silicone Belt Pin.
• Failure to use the Release Sheet may
result in damage to the equipment
and loss of warranty coverage.
WARNINGS
Be advised of the following warnings when
operating and performing maintenance on
this unit.
• If the supply cord is damaged, it must
be replaced by the manufacturer or its
service agent or a similarly qualified
person in order to avoid a hazard.
• Do not modify the power supply cord
plug. If it does not fit the outlet, have
a proper outlet installed by a qualified
electrician.
• Do not use an extension cord with this
appliance.
• Electrical ground is required on this
appliance.
• Check with a qualified electrician if
you are unsure if the unit is properly
grounded.
• If a chemical cleaner is used, be sure
it is safe to use on cast aluminum.
Observe all precautions and warnings
on product label.
• Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel.
• Do not use a sanitizing solution or
abrasive materials. The use of these
may cause damage to the stainless
steel finish.
• Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers,
degreasers or detergents) could cause
permanent damage to stainless steel
equipment. The damage is usually in
the form of discoloration, dulling of
metal surface finish, pits, voids, holes,
or cracks. This damage is permanent
and not covered by warranty.
The following tips are recommended
for maintenance of your stainless steel
equipment:
• Always use soft, damp cloth for
cleaning, rinse with clear water
and wipe dry. When required,
always rub in direction of metal
polish lines.
• Routine cleaning should be done
daily with soap, ammonia detergent, and water.
• Stains and spots should be removed
with a vinegar solution.
• Finger marks and smears should be
removed with soap and water.
• Hard water spots should be
removed with a vinegar solution.
P/N 1011369 Rev B 07/17
3
SPECIFICATIONS
C
A
B
Model &
Mfg. No.
HCT-2000
9210322
Model Volts Watts Amps Hertz
HCT-2000
9210322
208 2400 12 50/60
Width
(A)
20 25/32”
(523 mm)
Depth
(B)
26 30/32
(684 mm)
Plug
Description
6-20P
20 Amp., 250 Volt
Right Angle
Height
(C)
18 13/32”
(467 mm)
Configuration
4
P/N 1011369 Rev. B 07/17
Figure 1. Installing Release Sheet
Heel Side
Bun Thickness
Adjustment Control
Bun Load
Platform
ONLY
Crown Side
ONLY
Bun
Feeder
Control Panel/
Power Switch
Figure 2. HCT-2000 Toaster
Figure 3. Bun Compression Setting
Top Heat Shield
Top Cover
Release Sheet Bracket
(Release Sheet not shown)
INSTALLATION
1. Remove unit and all packing materials
from shipping carton.
2. The unit should come with the items
listed below:
• Bun Chute and Bun Feeder
• Bun Load Platform and Release
Sheet Retainer
• Three Release Sheets
NOTE: If any parts are missing or damaged, contact Antunes Customer Service
IMMEDIATELY at +1-877-392-7856 (toll
free).
3. Remove all packing materials and
protective coverings from the unit.
4. Wipe all surfaces of the unit with a
hot damp cloth.
NOTE: Do NOT use a dripping wet cloth.
Wring out before use.
When placing the toaster into service, pay
attention to the following guidelines.
• Make sure the power switch is off and
the unit is at room temperature before
plugging in the power cord.
• Do not block or cover any openings
on the unit.
• Do not immerse the power cord or
plug in water.
• Keep the power cord away from
heated surfaces.
• Do not allow the power cord to hang
over edge of table or counter.
• Provide 1” clearance on the sides and
rear of the unit to prevent any damage to nearby walls and materials.
Silicone Belt
Bun Loading
Platform
Bun Feeder
Bun Chute
1. Place the unit on a flat, sturdy location.
2. Install the Bun Chute.
3. Install the Release Sheet onto the
Release Sheet Bracket and hang the
Release Sheet Bracket onto the Bun
Load Platform. Turn the unit on and
allow the Conveyor Belt to draw the
sheet into the unit. Turn the unit off.
4. Attach the Bun Load Platform to the
front of the unit.
5. Attach the Bun Feeder.
IMPORTANT: Do not plug any other power
cords into the receptacles on the toaster.
6. Install the Top Cover and Heat Shield.
7. Plug in the power cord.
CAUTION
Bread may burn. Therefore toasters must
not be used near or below curtains or other
combustible walls and materials. Failure to
maintain safe operating distances may cause
discoloration or combustion.
OPERATING INSTRUCTIONS
NOTE: The unit includes a Bun
Compression Setting that is factory set.
The recommended Bun Thickness setting
is #4 (Figure 3).
1. Turn on the power and allow the unit to
warm up for 30 minutes.
The temperature display flashes “LO” until the
toaster reaches its preset operating temperature. When the toaster approaches the preset
temperature of 570°F (293°C), “USE” appears
in the temperature display and the unit is
ready to toast buns. If “USE” does not appear
in the window after approximately 30 minutes, contact your Authorized Service Agency.
2. Insert Crowns and Heels cut side
DOWN across the Bun Load Platform
and into the toaster (Figure 2).
NOTE: Observe the CROWN and HEEL
labels on the front of the unit for proper
toasting. Insert buns cut side DOWN.
3. Toasted buns will drop out of the
unit and down the Bun Chute after
approximately 14 seconds.
4. Test at least four buns before putting
the toaster into service.
5. Turn the unit off when finished toasting for the day and proceed with
the Daily Cleaning as outlined in the
Maintenance section of this manual.
P/N 1011369 Rev B 07/17
Figure 4. Components
5
LIGHT/DARK ADJUSTMENTS
The light/dark value can be adjusted when the
unit is displaying “LO” or “USE”. To adjust
the light/dark value, press the LIGHTER or
DARKER button. The display will change to
show the current light/dark value.
NOTE: The default light/dark value is d0.
Press the LIGHTER or DARKER button to
change the light/dark value. The adjustment
range is L1-L9 and d0-d9. L9 is the lightest, d0
is the middle, and d9 is the darkest setting.
To save the light/dark value, press the
PROGRAM button or wait 5 seconds until the
screen displays “LO” or “USE”.
NOTE: Adjusting the light/dark value does
NOT change the temperature. It changes
the speed of the conveyors. The light/dark
value will reset to the d0 value when the
unit is turned off.
USER MODE
User Mode allows an operator to view the
toaster settings but does not permit any
adjustments.
1. Press and hold the PROGRAM button
for 5 seconds. After 5 seconds, the display will show the actual temperature
of the Platen Heater.
2. Press the LIGHTER button to view the
setpoint of the Platen Heater.
3. Press the PROGRAM button to proceed to the Auxiliary Heater menu. The
display will show the actual temperature of the Auxiliary Heater.
4. Press the LIGHTER button to view the
setpoint of the Auxiliary Heater.
5. Press the PROGRAM button to proceed to the Motor Menu. The display
will show the actual speed of the
motor.
6. Press the LIGHTER button to view the
setpoint of the motor.
NOTE: The unit will exit User Mode after 5
seconds of keypad inactivity.
PROGRAM
LIGHTER
DARKER
Figure 5. Toaster Control Panel
MANAGER MODE
Manager Mode allows an operator to view
and adjust the following settings:
• Platen Heater Temperature
• Auxiliary Heater Temperature
• Motor Speed
• Temperature Units
Manager Mode also allows an operator to
view (but not adjust) the Ambient Temperature
of the Control Compartment..
1. Turn the unit off.
2. Turn the power on while holding the
PROGRAM button. Continue to hold
the button until “ENA” appears on
the display (after approximately 10
seconds).
3. Release the PROGRAM button. The
display now shows the Platen Setpoint
Temperature.
4. To adjust the Platen Setpoint, press
the LIGHTER or DARKER buttons to
reach the desired temperature.
NOTE: The recommended temperature
setting for the Platen Heater is 570°F
(299°C).
5. Press the PROGRAM button to proceed to the Auxiliary Heater Setpoint
Temperature.
6. To adjust the Auxiliary Heater Setpoint,
press the LIGHTER or DARKER buttons to reach the desired temperature.
NOTE: The recommended temperature
setting for the Auxiliary Heaters is 400°F
(204 °C).
7. Press the PROGRAM button to proceed to the Motor Speed Setpoint.
8. Adjust the Motor Speed Setpoint by
pressing the LIGHTER or DARKER
buttons to reach the desired speed. the
recommended setting is d0.
NOTE: The Motor Speed is adjustable from
1-100. The recommended setting is 67.
9. Press the PROGRAM button to proceed to Temperature Units.
10. To change the Temperature Units
from Fahrenheit or Celsius, press the
LIGHTER or DARKER button.
11. Press the PROGRAM button to proceed to the Ambient Temperature of
the Control Compartment.
NOTE: No changes can be made to the
Ambient Temperature of the Control
Compartment. Temperatures under 150°F
(66°C) are acceptable.
12. Press and hold the PROGRAM button
to save any changes.
NOTE: The unit will exit Manager Mode
after 30 seconds of keypad inactivity.
6
P/N 1011369 Rev. B 07/17
SAFETY FEATURES
ERROR CODES
A Hi-Limit Control turns off electric power
to the heaters and control circuits if the unit
overheats. To reset the control, allow 10-15
minutes for the unit to cool, then locate
the Hi-Limit Control on the rear of the unit.
Remove the black protective cap, press the
button, and reinstall the protective cap.
NOTE: If the Hi-Limit Control requires continuous resetting, contact your Authorized
Service Agency.
FAULT MESSAGES
The Control Display will flash fault messages
when there is a problem with the unit.
“HI” will flash if the Platen Heater temperature is 30°F more than the setpoint or if the
Platen Thermocouple is disconnected or open.
“HI” and “USE” will flash if the Auxiliary
Heater temperature is 50°F more than the
setpoint or if the Auxiliary Thermocouple is
disconnected or open.
“CHEC” will flash when the control compartment ambient temperature is more than 150°C
(66°C). All heaters will shut off. The unit will
not restart until the control compartment
ambient temperature falls below 140°F (60°C).
If any of the following Error Codes appear, turn
the power off, allow the unit to cool, and turn
the power back on. If the error repeats, contact
your Authorized Service Agency for assistance.
ERR 1: Internal error. Cycle the Power Switch.
If error persists, replace the board.
ERR 2: Internal error. Cycle the Power Switch.
If error persists, replace the board.
ERR 3: Internal error. Cycle the Power Switch.
If error persists, replace the board.
ERR 4: Invalid DIP Switch setting. The only
approved setting is (left to right) upup-up-down (1 on; 2, 3, 4 off).
ERR 5: Internal error. Cycle the Power Switch.
If error persists, replace the board.
ERR 6: Internal error. Cycle the Power Switch.
If error persists, replace the board.
ERR 7: Not used.
ERR 8: Shorted Platen Thermocouple.
ERR 9: Open Platen Thermocouple.
“PO” will flash if the incoming power drops
below 190 volts. The toaster will shut down.
“StoP” will flash when the motor has stopped
for seven continuous seconds.
“SpEd” will flash when the motor speed has
dropped 25% below the setpoint for 30 continuous seconds.
P/N 1011369 Rev B 07/17
7
Horizontal Contact Toaster | HCT-2000
The Horizontal Contact Toaster is the most recent
development from Antunes, the recognized leader in
bun toasting within the foodservice industry. This new
toaster, designed specifically for Arby’s restaurants,
features a space-saving horizontal design with two
lanes for toasting heels and crowns.
With a front load and front return, the Horizontal
Contact Toaster can be easily integrated into any prep
line. The included bun chute delivers toasted product
to a heated base, which keeps product hot and fresh
until needed for sandwich assembly.
The Horizontal Contact Toaster also allows operators
to make quick adjustments to toast quality with just
HCT-2000
the press of a button, making it easy to toast a variety
of different bread products.
To ensure your toaster operates properly in your restaurant, please use the settings listed below.
DEFAULT SETTINGS
Compression - #4
Speed Setting - d0 (14 seconds)
Platen Heater - 570°F (299°C)
Auxiliary Heater - 400°F (204°C)
Motor Speed - 67
Antunes delivers a complete range of counter top cooking
equipment and water filtration solutions to foodservice
operations around the world. Learn more about Antunes
and its products at w ww.antunes.com.
Corporate Headquarters
Carol Stream, Illinois
Phone: (630) 784-1000
Toll Free: (800) 253-2991
Fax: (630) 784-1650
China Facility
Suzhou, China
Phone: 86 -512- 6841-3637
Fax: 86-512-6841-3907
WARNING
Turn the power off, unplug the power cord, and
all the unit to cool down for 30 minutes before
performing any service or maintenance.
WARNING
To prevent damage to the unit, do not use
abrasive cleaners on the Release Sheet or
Silicone Belts.
WARNING
Failure to use Release Sheets may result in
damage to the unit and loss of warranty
coverage.
DAILY MAINTENANCE
AT CLOSE
• Turn the unit OFF and unplug at the
outlet. Allow unit to cool.
• Remove the Release Sheet Retainer
and Release Sheet. Fill a full-sized pan
with hot Detergent Solution and place
Release Sheet into pan to soak.
• Take The Release Sheet Retainer and
Bun Load Platform to the dishwashing
sink. Hand wash, rinse; then sanitize
for a minimum of 60 seconds. Allow
to air dry. Return to service line; set
aside for reassembly at open.
AT OPEN
• Make sure unit is off and unplugged
at the outlet.
• Remove the Release Sheets.
• Fill a full-size pan with hot Detergent
Solution and place Release Sheet into
pan to soak.
• Remove the Heat Shield and Top
Cover and on-line clean the Silicone
Belts. Do NOT submerge.
• Remove the Bun Chute and take to
dishwashing sink.
NOTE: Do NOT place parts into the powerwash sink.
• Pre-rinse, hand wash, rinse and sanitize parts. Return parts to service line.
• Fill a clean 1/6-size, 6-inch deep s/s
pan with hot Detergent Solution; a second pan with clean rinse water; and a
third pan with Sanitizer Solution. Place
a clean, white towel in each pan and
place near toaster.
• Wipe the Bun Load Platform.
• Wipe both sides of the Silicone Belts
(side facing out first) with a clean,
white towel and hot Detergent
Solution. Rinse with a clean, white
towel and clean rinse water. Sanitize
using a clean, white towel and
Sanitizer Solution.
• Rotate Belt around so the side facing
inward is facing out, exposing the
soiled areas of the Silicone Belt. Wash,
rinse, and sanitize following the above
step.
• Remove Release Sheet that has been
soaking and take to dishwashing sink.
Hand wash, rinse, and sanitize both
sides. Return to service line.
• Wipe outside of toaster with a clean,
white towel and hot Detergent
Solution.
• Reinstall the Bun Chute, Top Cover,
Heat Shield, and Bun Load Platform.
Install the Release Sheet.
NOTE: Rotate sheet daily from brown to
gold side.
• Install the Heat Shield. Plug unit in.
• Turn toaster ON 30 minutes prior to
opening.
NOTE: Check the Release Sheet to make
sure it is not caught in the Conveyor.
Additional Release Sheets can be purchased under P/N 7001256 (3-Pack).
P/N 1011369 Rev B 07/17
9
Silicone Belt Teeth
Silicone
Belt Flap
WARNING
Align the ends of the Silicone Belt properly
(Figure 7) or the belt may be damaged.
WARNING
The unit can retain heat. Be sure to wear HeatResistant Gloves to avoid personal injury.
Figure 6. Removing Silicone Belt
REPLACING THE RELEASE
SHEET (EVERY 3-5 WEEKS)
NOTE: Depending on toaster usage and on
how well it is cleaned daily, the Release
Sheet should last between 21–35 days.
1. Turn the power off, unplug the power
cord, and allow the unit to cool.
2. Remove the Release Sheet Bracket.
Discard the old Release Sheet. Keep
the Bracket.
3. Slide the Release Sheet Bracket
through the end of the new Release
Sheet (Figure 1).
4. Hang the Release Sheet Bracket onto
the Bun Load Platform. Insert the loose
end of the Release Sheet into the
toaster (Figure 1). Turn the unit on and
allow the Conveyor Belt to draw the
Release Sheet into the unit. Turn the
unit off.
REPLACING THE SILICONE
BELT (EVERY 2–4 MONTHS)
NOTE: The Silicone Belt should last 2–4
months. Additional Silicone Belts may be
purchased from your Authorized Service
Agency.
1. Turn the unit off, unplug the power
cord, and allow the unit to cool. Set
the Bun Thickness Adjustment Control
to 7.
2. Put on Heat Resistant gloves and
remove the Top Cover and Heat Shield.
3. Face the front of the toaster. Push the
front of the conveyor IN and DOWN
so it locks into place. This releases the
belt tension and allow it to be free.
INCORRECT
CORRECT
Figure 7. Aligning Belt Teeth
4. Make sure flap of the Silicone Belt is
accessible on the top side. Pull the
Silicone Belt Pin out of the zipper on
the Silicone Belt (Figure 6).
5. Disconnect the two clips on the inside
of the Belt Wrap from the conveyor
Belt Chain.
6. Remove and discard the old Silicone
Belt. The Silicone Belt connects to
the Conveyor Belt Chain using clips
attached to the belt. Disconnect these
clips when removing the Silicone Belt.
7. Wipe the Conveyor Belt Chain with a
clean towel dampened sanitizer and
allow to air dry.
8. Install the new Silicone Belt in the front
of the toaster above the Platen. Wrap
the Silicone Belt around the Conveyor
Belt Chain with the zipper flap exposed
to the REAR of the unit (Figures 6 and
7).
9. Be sure to connect the clips on the
Silicone Belt to the Conveyor Belt Chain
before proceeding.
NOTE: Align the edges of the Silicone Belt
properly (Figure 7) or the Silicone Belt
may be damaged.
10. Connect the Silicone Belt with the Belt
Pins.
11. Set the Bun Thickness Adjustment
Control to the correct operating setting.
12. Reassemble the unit and test before
returning to service.
10
P/N 1011369 Rev. B 07/17
CHECKING THE CONVEYOR
BELT CHAIN
(EVERY 3–6 MONTHS)
MEASURING CONVEYOR BELT CHAIN
1. Turn the unit off, unplug the power
cord, and allow the unit to cool. Set
the Bun Thickness Adjustment Control
to 7.
2. Put on Heat Resistant gloves and
remove the Top Cover and Heat
Shield.
3. Make sure flap of the Silicone Belt is
accessible on the top side. Pull the
Silicone Belt Pins out of the zipper on
the Silicone Belts (Figure 6).
4. Remove the Bun Load Platform (Figure
2).
5. Face the front of the toaster. Push the
front of the conveyor IN and DOWN
so it locks into place. This releases the
belt tension and allow it to be free.
6. Remove the Silicone Belt.
7. Locate the center of the Conveyor Belt
Chain. Pull up on the chain to test the
slack.
8. If the chain can be pulled more than
1.5" (3.8 cm) above the top of the
Center Support Cover (Figure 8),
remove links as described in the section titled Adjusting Conveyor Belt
Chain.
9. If the chain is okay, reassemble the unit
and set the Bun Thickness Adjustment
Control to the normal operating setting.
Conveyor Belt Chain
Figure 8. Conveyor Chain
ADJUSTING CONVEYOR BELT CHAIN
1. Turn the unit off, unplug the power
cord, and allow the unit to cool. Set
the Bun Thickness Adjustment Control
to 7.
2. Put on Heat Resistant gloves and
remove the Top Cover and Heat
Shield.
3. Make sure flap of the Silicone Belt is
accessible on the top side. Pull the
Silicone Belt Pin out of the zipper on
the Silicone Belt (Figure 6).
4. Remove the Bun Load Platform
(Figure 2).
5. Face the front of the toaster. Push the
front of the conveyor IN and DOWN
so it locks into place. This releases the
belt tension and allow it to be free.
6. Remove the Silicone Belt.
7. Remove one complete link from
Conveyor Belt Chain by squeezing two
links together to disconnect the chain
on both sides. Remove one link and
then reconnect the Conveyor Belt Chain.
8. Reinstall the Silicone Belt. Secure with
the Belt Pin.
9. Reassemble the unit and set the Bun
Thickness Adjustment Control to the
normal operating setting.
REPLACING CONVEYOR BELT CHAIN
1. Turn the unit off, unplug the power
cord, and allow the unit to cool. Set
the Bun Thickness Adjustment Control
to 7.
2. Put on Heat Resistant gloves and
remove the Top Cover and Heat
Shield.
3. Make sure flap of the Silicone Belt is
accessible on the top side. Pull the
Silicone Belt Pin out of the zipper on
the Silicone Belt (Figure 6).
4. Remove the Bun Load Platform (Figure
2).
5. Face the front of the toaster. Push the
front of the conveyor IN and DOWN
so it locks into place. This releases the
belt tension and allow it to be free.
6. Remove the Silicone Belt.
7. Squeeze two links together to disconnect the Conveyor Belt Chain on both
sides.
8. Remove the Conveyor Belt Chain from
the unit.
9. Install and connect the new Conveyor
Belt Chain.
10. Reinstall the Silicone Belt. Secure with
the Belt Pin.
11. Reassemble the unit and set the Bun
Thickness Adjustment Control to the
normal operating settings
P/N 1011369 Rev B 07/17
11
TROUBLESHOOTING
Problem Possible Cause Corrective Action
Control Display flashes “LO” continuously. Buns not toasting properly.
Control Display flashes “LO” continuously. Buns burn.
Control Display flashes “PO” continuously.
Control Display flashes “CHEC” continuously.
Control Display flashes “HI” continuously. Buns burn.
Control Display flashes “ERR 9” continuously. Buns not toasting properly.
Control Display flashes “HI” and
“USE” after 20–30 minutes.
Control Display flashes “StoP”. Mechanical bind in one or both conveyors. Enter User Mode to check the motor speed.
Control Display flashes “SpEd”. Mechanical bind in one or both
Platen temperature is below 440ºF (226ºC). Allow the unit to warm up for 30 minutes and then
recheck. If the Control Display still reads “LO”, contact your maintenance person or Authorized Service
Agency for service.
Failed Platen Thermocouple. Contact your maintenance person or Authorized
Failed Control Board.
The power to the unit is below 190 volts. Turn the power off and then on. If the display still
Failed Control Board.
Failed Transformer.
Control Compartment ambient temperature is above
140ºF (60ºC).
Failed Cooling Fan.
Failed Control Board.
Failed Platen Solid State Relay. Contact your maintenance person or Authorized
Failed Control Board.
Failed Platen Thermocouple.
Loose Platen Thermocouple connection on Control
Board or the Platen Thermocouple is open.
Failed Control Board.
Loose Auxiliary Thermocouple connection on Control
Board or Auxiliary Thermocouple is open.
Faulty Auxiliary Solid State Relay. Contact your maintenance person or Authorized
Damaged ball bearings.
Conveyor Belt Chain loose or damaged.
Drive chain or sprockets damaged.
Motor has shortened tachometer.
Motor is not receiving voltage.
conveyors.
Damaged ball bearings.
Conveyor Belt Chain loose or damaged.
Drive chain or sprockets damaged.
Service Agency for service.
shows “PO”, check the power cord, plug, and outlet
for damage.
Reset the Circuit Breakers.
Contact your maintenance person, Authorized
Service Agency, or electrician for service.
Verify side vents on toaster are unblocked and not
near other heating appliances. If problem still persists, contact your maintenance person or
Authorized Service Agency for service.
Service Agency for service.
Re-secure the Platen Thermocouple connection to
the Control Board. If the Control Display still reads
“ERR 9”, check the Thermocouple for continuity.
Contact your maintenance person or Authorized
Service Agency for service.
Re-secure the Auxiliary Thermocouple connection to
the Control Board. If the Control Display still reads
“HI” and “USE”, check Thermocouple for continuity.
Contact your maintenance person or Authorized
Service Agency for service.
Service Agency for service.
Check both conveyors for mechanical binds.
Test the motor.
Replace necessary parts.
Contact your maintenance person or Authorized
Service Agency for service.
Enter User Mode to check motor speed.
Check both conveyors for mechanical binds.
Replace necessary parts.
Contact your maintenance person or Authorized
Service Agency for service.
12
P/N 1011369 Rev. B 07/17
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
No Control Display. Power cord not plugged in. Plug power cord into the proper electrical outlet.
Hi-Limit Control has tripped. Allow unit to cool and reset the Hi-Limit Control. If
it trips again, contact your maintenance person or
Authorized Service Agency.
Circuit Breakers turned off or tripped.
Damaged electrical outlet, plug, or cord.
Power Switch damaged.
Faulty Transformer. Replace Transformer.
Conveyor does not turn. Damaged or Missing Roller Tensioner. Adjust or replace Roller Tensioner.
Conveyor Belt/Chain has stretched. Chain skipping
on sprockets.
Motor Drive Chain came off Sprocket(s). Reinstall Drive Chain.
Drive Chain needs lubrication. Lubricate chain with Lubit-8 (P/N 2190152).
Drive Motor has failed. Contact your maintenance person or Authorized
Buns not toasting adequately. Compression Settings are incorrect. Use the recommended settings.
Temperature Setting is incorrect. Verify that the Platen (SP-P) is set to 570°F (297°C)
Release Sheet is worn or needs cleaning (replace
every 3–5 weeks).
Silicone Belt is worn or need cleaning (replace every
2–4 months).
Silicone Belt are not tacky/sticky. Replace or clean Silicone Belt as described in the
Buns do not meet specifications. Contact your bun supplier.
Reset Circuit Breakers. If they trip again, check the
power cord, plug, and outlet for damage.
Contact your maintenance person, Authorized
Service Agency, or electrician for service.
Measure and adjust the Conveyor Belt Chain
as described in the Maintenance section of this
manual.
Service Agency for service.
and the Auxiliary (SP-A) is set to 400°F (204°C). For
making changes to the setpoint temperature, see
the Installation section of this manual.
Inspect Release Sheet for cleanliness, worn sports,
tears, or wrinkles. Clean or replace Release Sheet
as described in the Maintenance section of this
manual.
Replace or clean Silicone Belt as described in the
Maintenance section of this manual.
Maintenance section of this manual.
P/N 1011369 Rev B 07/17
13
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Crowns and/or Heels must be forced
into the toaster. Buns sticking and
burning.
New Silicone Belts do not fit. Compression Settings are incorrect. Set Bun Thickness Compression Knobs to 1 when
Toaster makes unusual sounds. Compression Settings are too tight. Set Bun Thickness Compression Knobs to the
Silicone Belt not being cleaned properly. Clean Silicone Belts as described in the
Maintenance section of this manual.
Silicone Belt are not tacky/sticky (replace every 2–4
months).
Silicone Belt are dirty, worn, or damaged (replace
every 2–4 months).
Release Sheet is not being cleaned properly. Clean both sides of the black and silver Release
Release Sheet is not being reversed as required. Reverse the Release Sheet or replace Release Sheet
Release Sheet is dirty, worn, or damaged (replace
every 3–5 weeks).
Conveyor Belt Chain is skipping on Sprockets. Measure and adjust the Conveyor Belt Chain as
Silicone Belts slipping over Conveyor Belt Chain. Remove Silicone Belts and clean the Conveyor Belt
Drive Motor stalls intermittently. Contact your maintenance person or an Authorized
Compression Settings are incorrect. Use the recommended settings.
Buns are not inserted into the toaster properly. Buns must be inserted with the cut sides facing
Silicone Belts not installed correctly. Install Silicone Belts between the Support Rods with
Silicone Belts are damaged or are the wrong type for
your unit.
Silicone Belts are installed incorrectly. Silicone Belts must be installed as described in the
Silicone Belt Pin rubbing on housing. Center the Pin in the Silicone Belt zipper.
Conveyor Belt Chain has stretched. Measure and adjust the Conveyor Belt Chain as
Conveyor Belt Chain adjusted incorrectly.
Sugar and/or carbon has accumulated inside the
Silicone Belt and between the Conveyor Belt Chain
and Tensioner Slide Rails.
Motor Drive Chain needs lubrication. Lubricate the Drive Chain carefully with Lubit-8 (P/N
A Conveyor Shaft bearing is binding. Contact your maintenance person or Authorized
Clean Silicone Belts. If the Silicone Belts are too
worn, replace them as described in the Maintenance
section of this manual.
Clean or replace Silicone Belts as described in the
Maintenance section of this manual.
Sheet as described in the Maintenance section of
this manual.
as described in the Maintenance section of this
manual.
Clean or replace the Release Sheet as described in
the Maintenance section of this manual.
described in the Maintenance section of this
manual.
Chain links and Silicone Belts as described in the
Maintenance section of this manual.
Service Agency for service.
down on the correct Heel or Crown side.
replacing Silicone Belts or when adjusting the
Conveyor Belt Chain.
the zipper flap exposed and facing up.
Replace with 7001256.
correct (or larger) setting.
Maintenance section of this manual.
described in the Maintenance section of this
manual.
Remove Silicone Belts, clean Conveyor Belt Chain
links just as you clean the Silicone Belts daily, and
then clean the Slide Rails on the Tensioners. Next,
clean the Silicone Belt on both sides before
reinstalling it.
2140152) at least once a year.
Service Agency for service.
14
P/N 1011369 Rev. B 07/17
REPLACEMENT PARTS
91
92
89
9
35
41
29
88
96
5
95
88
93
4
79
77
22
AIR FLOW
DIRECTION
69
21
94
87
20
REPLACEMENT PARTS (continued)
48
74
49
11
65
68
67
37
54
8
87
39
71
73
65
24
37
55
75
67
54
63 62
53
82
64 83
58
53
75
65
86
47
12
73
46
25
45
55
26
65
52
31
84
80
23
7172
68
1 40
57
53
73
66
33
78
60
6644
66
85
3
65
43
65
37
87
10
70
65
2
6
65
66
19
28
42
55
42
15
65
34
REPLACEMENT PARTS (continued)
Item Part No. Description Qty.Item Part No. Description Qty.
1 0012619 Base Assembly 1
2 0012629 Elec. Panel Assembly 1
3 0013460 Platen Assembly 1
4 0013461 Ctrl Housing Cover,Assy 1
5 0013462 End Housing Cover Assy 1
6 0013463 Drive Motor Assembly 1
7 0013464 Bun Compression Plate Assy 1
8 0013465 Tensioner Assembly, Wire Belt 3
9 0013466 Top Cover Assy 1
10 0013467 A ssy, D rive Chain Tensioner 1
11 0013485 Cam Brkt & Thrust Strip Assy, Lh 1
12 0013486 Cam Brkt & Thrust Strip Assy, Rh 1
13 0013492 Conveyor Belt Assy 47/2 1
14 0021724 Weldment, Bearing Brkt &
Spring Guide - Rh 1
15 0021725 Weldment, Bearing Brkt &
Spring Guide - Lh 1
16 0022237 Weldment, Control Housing 1
17 0022238 Weldment, End Housing 1
18 0022239 Weldment, Idler Support Bracket, Lh 1
19 0022240 Weldment, Idler Support Bracket, Rh 1
20 0022763 Weldment, Aux. Heater Wire Bracket 1
21 0200301 G asket, Base 14.26”Lg 2
22 0200302 G asket, Base 19.13”Lg 2
23 0400280 B ushing, Snap 1
24 0500464 B earing Retainer 1
25 0504321 S pacer 0.503 X 0.69 X 0.06” 1
26 0506067 Retainer, Bearing 1
27 0506241 Plate, Tensioner Lh 1
28 0506242 Plate, Tensioner Rh 1
29 0506254 B ack Door 1
30 0506255 Cover, Motor 1
31 0506284 Thermocouple Bracket 1
32 0507369 Cover, Idler Support Bracket, Lh 1
33 0507370 Cover, Idler Support Bracket, Rh 1
34 0507371 B racket, Tensioner 2
35 0507379 Cover, Rear 1
36 0600141 S pring, Compression 2
37 0600156 S pring, Cam Adjustment 5
38 0700979 Wire Set Arbys 1
39 0800426 S upport Rod 2
40 1002669 Label, Control 1
41 2100253 Knob, 1/4” Shaft, Push-On 1
42 2100334 Thrust Strip, Teon 4
43 2110197 Clip, Steel Cable 2
44 2120148 S pacer, Brass 2
45 2120164 S pacer 0.503 X 0.69 X 0.359 1
46 2120165 S pacer 0.503 X .69 X 0.250 2
47 2120220 S pacer, .50 Od X .26 Id X .50 Lg 2
48 2120233 S pacer, .252 Id X .5 Od X .925Lg 2
49 2120262 Sleeve Bearing, .50” Od X .640” Lg 2
50 2140101 Adhesive / Sealant - Rtv A/R
51 2140125 Lubricant, White, Ptfe A/R
52 2150181 S procket, 25B20 1/2” Bore 1
53 2150190 S procket, 25B28 1/2Bore
Stepped Tooth 4
54 2150317 Cam 2
55 2150384 B earing Assy, High Temp
1 1/8” Od X 1/2” Id 4
56 2150421 Cam Shaft 1
57 2150430 Shaf t, Idler 1
58 2150431 Shaf t, Drive 1
59 2150432 Chain, D rive 1
60 2180303 S pacer, Teon 2
61* 3040105 Nut, Hex ‘ Keps ‘ # 4-40 1
62* 3060101 Nut,Hex #06-32 St.stl 1
63* 3060123 Screw, Mach #6-32 X 7/8” Slrndhd 1
64* 3080124 Screw, Mach. One Way #8-32 1
65* 3080143 Nut, Hex ‘Keps’ #8-32 1
66* 3080203 Screw, 8-32 X 3/8” W/Int.
Tooth Washer 1
67* 3100187 Screw Set, #10-32 X 3/8
Hex Socket-Cone Point 1
68* 3100199 Scr, #10-32 X 3/8 Lg Socket Hd Cap 1
69* 3100213 Scr, Phpanhd #10-16 X 3/4”
Thrd Form 1
70* 3100234 Hex Socket Shoulder Screw,
#10-32 X 1 1/2” 1
71* 3250103 Screw, Hexcap 1/4 X 3/4” 1
72* 3250154 1/4 Lock Washer 1
73* 3250163 Set Screw, 1/4-28 X 5/16” 1
74* 3250193 Screw, Hex Head, 1/4-20 X
1.375” Screw 1
75* 3250195 Screw, Hex Cap 1/4-20 X 7/8” 1
76* 3250212 Set Screw, Knurl Grip Cup Point,
1/4-28 Unf-2A 3/8” 1
77 4000202 Fan, Axial - 230V, Metal Housing
& Imp 1
78 4010245 Rocker Switch, Sealed Dpst 1
79 4030332 Thermostat, Hi-Limit 1
80 4050214 Thermocouple, Type K (Open End) 1
81 4060107 Cable Tie, 1/8”W X 5” 20
82 4060355 Terminal Block 3 Pole 1
83 4060374 G rounding Lug 1
84 4070154 Varistor Board 1
85 4070247 A ssy-Pcb, Ctrl W/Motor (Arby’s) 1
86 7001095 B lack Wavy Silicone Belt 1
87* 308P340 8-32 Acorn Nut S.s. 1
88* 308P157 Screw, Tap 8-32 X 3/8”Lg 1
89 0506248 Heat Shield 1
90 0800485 Wire Bun Chute (not shown) 1
91 7001256 Release Sheet (pk of 3) 1
92 0022243 B un Landing Platform 1
93 0507417 B un Feeder 1
94 0506221 Release Sheet B racket 1
95 0700737 Power Cord 20A, 250V, Rt Angle 1
96 0400354 90 D egree Strain Relief 1
97 0400379 Locknut (power cord) Not Shown 1
98 0508142 Anti-Rotation Plate (not shown) 1
* Available In Packages Of 10 (Ten)
P/N 1011369 Rev B 07/17
17
WIRING DIAGRAM
18
P/N 1011369 Rev. B 07/17
NOTES
P/N 1011369 Rev B 07/17
19
LIMITED WARRANTY
Equipment manufactured by A.J. Antunes & Co. (Antunes) has been constructed of the finest materials available and manufactured to
high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date
of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued
operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service
Center are covered. During the first 24 months, coverage for parts only to include the following components: Generator Casting, Solid
State Control, and Motor.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to plac-
ing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service
agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments
as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This
warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping
of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water
pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover
Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service
agency.
2. Antunes reserves the right to make changes in design or add any improvements on any product. The right
is always reserved to modify equipment because of factors beyond our control and government regulations.
Changes to update equipment do not constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspec-
tion should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s
receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such
freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED
ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ANTUNES BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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