Antunes GST-5V Operators Manual

Download

Toaster

GST-5V

owner’s manual

Manufacturing Numbers:

9210880

Original Instructions www.ajantunes.com

P/N 1011263 Rev. C 12/15

CONTENTS

General 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4

Dimensions 4 Electrical Specications & Plug Conguration 4

Installation 5

Unpacking 5 Location 5 Language Selection 6

Operating Instructions 6

Control Panel 6 Settings 6 Factory Reset 7 Adjusting Toast Quality 7

Maintenance 7

Daily Cleaning 7 Cleaning and Sanitizing the Belts (Daily) 8 Replacing Belts (Quarterly) 11 Installing Belts 12 Cleaning the Top Cooling Fan and Electrical Housing (Annually) 13 Cleaning the Rear Cooling Fan and Electrical Housing (Annually) 13

Troubleshooting 14 Replacement Parts 18 Optional Accessory 18 Wiring Diagram 24 Notes 25

GENERAL

This manual provides the safety, installation, and operating procedures for your toaster. Please read all of the information contained in this manual prior to installing and operating the toaster.

Your toaster is manufactured from the nest materials available and is assembled to Roundup’s strict quality standards. This toaster was tested at the factory to ensure dependable trouble-free operation.

WARRANTY INFORMATION

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and le a damage claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

y Damages caused in shipment or

damage as result of improper use. y Installation of electrical service. y Normal maintenance as out-

lined in this manual. y Malfunction resulting from

improper maintenance. y Damage caused by abuse

or careless handling. y Damage from moisture into

electrical components.

Damage from tampering with, removal of, or changing any preset control or safety device.

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your system, contact A.J. Antunes & Co. at 1-630-7841000, or toll free in the United States at 1-800-253-2991.

Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specication plate located on the system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www. ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency.

Refer to the service agency directory packaged with your manual and ll in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1011263 Rev. C 12/15

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

y Read all instructions be-

fore using equipment.

y For your safety, the equipment is

furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

y Install or locate the equipment only

for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

y Do not operate this equipment if

it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

y This equipment should be serviced

by qualied personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

y Do not block or cover any

openings on the unit. y Do not immerse cord or plug in water. y Keep cord away from heated surfaces. y Do not allow cord to hang over

edge of table or counter. y Turn the power o, unplug the

power cord, and allow unit to cool

down before performing any service

or maintenance on the unit. y The equipment should be grounded

according to local electrical codes

to prevent the possibility of electri-

cal shock. It requires a grounded

receptacle with separate electrical

lines, protected by fuses or circuit

breaker of the proper rating. y All electrical connections must be in

accordance with local electrical codes

and any other applicable codes. y Do not clean this appli-

ance with a water jet. y This appliance is not to be used by

persons (including children) with

reduced physical, sensory, or mental

capabilities, or lack of experience and

knowledge unless they have been

given supervision or instructions. y Do not allow children to

play with the appliance.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

y If the supply cord is damaged, it must

be replaced by the manufacturer or its service agent or a similarly qualied person in order to avoid a hazard.

y Do not modify the power sup-

ply cord plug. if it does not t the outlet, have a proper outlet installed by a qualied electrician.

y Do not use an extension

cord with this appliance.

y Electrical ground is re-

quired on this appliance.

y Check with a qualied electri-

cian if you are unsure if the appliance is properly grounded.

y If a chemical cleaner is used, be

sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

y Inspection, testing, and repair

of electrical equipment should only be performed by qualied service personnel.

y This equipment is to be installed to

comply with the basic plumbing code of the Building Ocials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

y To ensure proper steaming character-

istics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/ mineral deposits, add plain tap water to the surface and allow it to boil o. This may have to be repeated several times to ensure proper steaming characteristics by creating a thin layer of deposits on the surface.

y Do not use a sanitizing solu-

tion or abrasive materials. The use of these may cause damage to the stainless steel nish.

y Chlorides or phosphates in clean-

ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

y The following tips are recom-

mended for maintenance of your stainless steel equipment:

y Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

y Routine cleaning should be

done daily with soap, ammonia detergent, and water.

y Stains and spots should be sponged

using a vinegar solution.

y Finger marks and smears should be

rubbed o using soap and water.

y Hard water spots should be re-

moved using a vinegar solution.

P/N 1011263 Rev. C 12/15

SPECIFICATIONS

Dimensions

Model & Mfg. No.

GST-5V

9210880

Width

(A)

34.25 inches (870 mm)

Depth

14.75 inches (375 mm)

Electrical Specications & Plug Conguration

Model & Mfg. No

GST-5V

9210880

(International)

Volt Watts Hz.

230 4600 50/60

(B)

Height

(C)

24.84 inches (631 mm)

Plug

Description

IEC 309-Plug,

32 Amp., 230 VAC

Three Pin

P/N 1011263 Rev. C 12/15

INSTALLATION

Unpacking

1. Open the large box. It contains:

• GST-5V toaster

• Accessories box

2. Remove the accessories box from the large box.

3. With the help of another person, carefully remove the GST-5V from the large box.

4. Remove all protective coverings from the unit.

5. Open the Accessories Box. It contains:

• Owner’s Manual

• Bun Buer Frame

6. Wipe the entire exterior of the toaster and the accessories mentioned above with a clean towel sprayed with an approved sanitizer. Allow to air dry.

NOTE: Handle accessories with care. If

an accessory becomes bent or damaged, it may not attach to the unit correctly, which may affect normal operation.

NOTE: If any parts are missing or dam-

aged, contact A.J. Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (North America only), or 630-784-1000.

REAR

CONVEYOR

COVER

COMPRESSION

KNOB

OPTIONAL TOP FEEDER

AVAILABLE FOR PURCHASE SEPARATELY

BUN FEEDER

CONTROL

FRONT

CONVEYOR

COVER

BUN BUFFER

FRAME

Figure 1. GST-5V Components (Belts not Shown)

PANEL

Location

When placing the toaster into service, pay attention to the following guidelines:

y Make sure power is o and the

toaster is at room temperature.

y Do NOT block or cover any

openings on the unit.

y Do NOT immerse cord

or plug in water. y Keep cord away from heated surfaces. y Do NOT allow cord to hang over

edge of table or counter.

1. Place the toaster in the required position.

2. Attach the Bun Feeder and Bun Buffer Frame accessories (Figure 1).

3. Attach the optional Top Feeder if present (Figure 1).

4. Plug the power cord into an appropriate power outlet. Refer to the specication plate for the proper voltage.

P/N 1011263 Rev. C 12/15

Language Selection

Follow these steps to set the language option for the GST-5V toaster.

1. Plug in the power cord and turn the

toaster on.

2. See Figure 1. Press and hold the

MENU button for ve seconds.

3. Press the LEFT ARROW button ve

times so that the display shows “English”.

4. Press the OK button.

5. Use the LEFT and RIGHT ARROW

buttons to select your preferred language. The available languages appear in the following order:

• English

• Spanish

• French Canadian

• French

• German

• Portuguese

• Italian

• Swedish

• Russian

• Mandarin Chinese

• Japanese

6. Press the OK button to save the

changes.

7. Return the toaster to service.

DISPLAY

OPERATING INSTRUCTIONS

The GST-5V toasts Crowns, Heels, Clubs, and other products. Follow these steps to start the GST-5V:

1. Turn on the toaster and wait for warm-up to complete.

NOTE: The toaster fans turn on after

the A, B, or C Platen temperature reaches 66°C (150°F).

2. Set the Compression Knob to 4

(recommended). If you use setting 5, refer to Table 1 (page 8) for the required internal settings.

3. When the unit reaches operating temperature, the control panel displays “Ready”.

4. Insert product into the designated area of the Bun Feeder Assembly with the cut side of the bun facing towards the front. Toasted product drops into the Bun Buer.

Control Panel

The control panel is located on the right side of the unit. The LEDs on the control panel light to signify when each item is operating. The Service LED lights and the corresponding LED (Motor, A Platen, B Platen, C Platen) blinks when the unit requires service. A message also appears on the display.

Settings

Follow the steps below to view and adjust the settings of the GST-5V.

1. When the unit is plugged in, press and hold the MENU button (Figure

4) for ve seconds. The control panel displays “A Platen.” The display scrolls to show the actual temperature, SSR Duty cycle, and the setpoint. Example: A Platen: 271°C 35% 271°C

NOTE: The unit does not have to be

turned on in order to access the settings menu.

2. Use the LEFT and RIGHT arrow but-

tons (Figure 4) to scroll through the settings, which appear in the following order:

• A Platen

• B Platen

• C Platen

• Units (°C/°F)

• Buzzer (Soft, Loud, Mute)

• Display Languages

• ET (Elapsed Time)

• Controls Temperature

• Motor

3. To change a setting, press the OK button and then use the LEFT and RIGHT arrow buttons to adjust as needed. Press the OK button again to save the changes. See Figure 4.

NOTE: The Elapsed Time and Control

Temperature can not be adjusted.

The table below describes the settings for the A Platen, B Platen, C Platen, and Motor depending on the Compression Knob setting:

Compression

Setting #4

A Platen:

271°C (520°F)

B Platen:

271°C (520°F)

C Platen:

254°C (490°F)

Motor: 4100 Motor: 4000

Compression

Setting #5

A Platen:

275°C (527°F)

B Platen:

275°C (527°F)

C Platen:

255°C (491°F)

BUTTON

Figure 1. GST-5V Control Panel and Display

P/N 1011263 Rev. C 12/15

Factory Reset

To reset the unit to the factory default settings, press and hold the LEFT and RIGHT arrow buttons for 5 seconds until “Factory Settings Restored” appears on the display.

NOTE: For ALL Units, this sets the dis-

play temperature to °C (Celsius). Refer to the “Settings” section of this manual to change the display temperature to °F (Fahrenheit).

Adjusting Toast Quality

When the unit is turned on and ready, you can adjust the toast quality by pressing the LEFT and RIGHT arrow buttons on the control panel. After making an adjustment, test several products to verify they are toasting at the desired quality.

NOTE: This setting is maintained when

the unit is powered o.

NOTE: If at any time the unit displays

an error message or if it fails to operate properly, contact the factory immediately for service.

MAINTENANCE

Daily Cleaning

1. Turn the toaster o. The toaster

enters a cool-down mode and will automatically shut down when complete.

NOTE: You do NOT need to wait for the

cool down to complete.

2. Put on neoprene gloves. Remove

the optional Top Feeder (if present). Remove the Bun Feeder and Angular Bun Feeder (Figure 5).

3. Clean the outside surfaces of the toaster with a paper towel sprayed with an approved multi-surface cleaner. Allow to air dry.

4. Wipe the Top Feeder (if present) and Bun Feeder with a paper towel sprayed with an approved multisurface cleaner. Allow to air dry.

5. Reattach items onto the unit. Plug the power cord into the outlet. Turn the unit on.

OPTIONAL TOP FEEDER

PURCHASE SEPARATELY

Figure 5. Bun Feeder

BUN FEEDER

P/N 1011263 Rev. C 12/15

Cleaning and Sanitizing the Belts (Daily)

1. Turn the toaster o. The toaster

enters a cool-down mode and automatically shuts down when complete.

NOTE: You do NOT need to wait for the

cool down to complete.

2. Put on neoprene gloves. Remove

optional Top Feeder (if present) and remove the Bun Feeder.

3. Clean the exterior of the toaster with a paper towel sprayed with an approved multi-surface cleaner solution.

4. Remove the Front Conveyor Covers by lifting up and away from the unit (Figure 9 next page).

NOTE: Replace all Belts if any of the

Belts are discolored, torn, or if any of the Belt snaps are damaged.

NOTE: Only clean the Belt when it is in

front of the Backing Plate. This avoids causing damage to the belt. The conveyors continue to turn during the cool-down period, allowing you to clean the entire Belt.

5. Inspect the front Belt and rear Belts.

Refer to Figures 6, 7, and 8. Replace all of the Belts if any of them are torn, folded, discolored, missing snaps, or damaged in any way. Continued on page 10.

Belt is missing snaps and is damaged. Replace all Belts.

WRINKLING

AROUND SNAP

Belt is torn and folded. Replace all Belts.

BELT IS WRINKLING/DISTRESSED AROUND SNAPS, Has LOOSE/DAMAGED SNAPS,AND IS MISSING SNAPS. REPLACE DEFECTIVE BELT

P/N 1011263 Rev. C 12/15

CORRECT BELT INSTALLATION

The belts are aligned vertically on the top and bottom rollers. The rollers are not visible when the belts are correctly positioned because the snaps are properly positioned.

INCORRECT BELT INSTALLATION. The rollers are visible in the circled section. The belts are not aligned properly. misaligned belts shift o the rollers to the left or right. In this image, the belts are shifted to the right and the snaps are not correctly positioned on the rollers. The belts are stretching which may result in torn belts or broken snaps.

Belts are stretching due to incorrect installation

P/N 1011263 Rev. C 12/15

6. If the Belts are all in good condition,

REAR

BACKING

PLATE

spray a clean, sanitized towel with an approved sanitizer. Wipe the Front Belt clean.

7. Wipe the Front Belt with a clean, sanitized towel sprayed with an approved sanitizer. Allow to air dry.

8. Clean the Rear Belts using the same procedure in Step 6.

NOTE: Only clean the Belt where it is in

front of the Backing Plate. This avoids causing damage to the belt (Figure 10).

9. Place all towels used to clean the

toaster and belts into the soiled towel bucket.

10. Clean the Front and Rear Conveyor Covers with a paper towel sprayed with an approved multi-surface cleaner. Allow to air dry.

11. Re-install the Front and Rear Conveyor Covers and then re-install the Bun Feeder. Re-install the optional Top Feeder (if present)

12. Turn the toaster on and test the unit before returning it to service.

NOTE: For heavy carbon buildup, Steps

6 - 8 may need to be repeated several times to achieve desired cleanliness.

NOTE: Be sure to clean and sanitize the

Belts completely. Failure to properly clean the Belts will shorten the life of the Belts and result in poor toaster performance.

NOTE: Replace the Belts if they show ex-

cessive wear and tear. To obtain new Belts, contact the factory at 1-877-392-7854 (North America

only) or 630-784-1000.

NOTE: Belts should be removed ONLY

during Belt replacement or when required in a service situation.

NOTE: All Belt Wraps must be replaced

every 90 days.

Figure 9. Front and Rear Conveyor Covers

FRONT BACKING PLATE

Figure 10. Front Belt Backing Plate Location

P/N 1011263 Rev. C 12/15

Replacing Belts (Quarterly)

Over time, the Belts will begin to show signs of wear (tearing or discoloration of the belt) at which point the belts should be replaced.

NOTE: Belts should be removed ONLY

during Belt Replacement or when required in a service situation. For proper operation, replace all belts at the same time.

NOTE: All Belts MUST be replaced every

90 days.

Removing Belts

1. Turn the toaster’s power switch to

the o position. The toaster enters a cool-down mode and will automatically shut down when complete.

2. Unplug the power cord once the cool-down period is complete.

3. Put on neoprene gloves. Remove the optional Top Feeder (if present) and remove the Bun Feeder.

4. Remove the Front and Rear Conveyor Covers by lifting up and away from the toaster.

5. Set the Compression Knob to 7. Unlock the latch and open the left side panel.

6. To lock the front Conveyor Roller, face the front of the toaster. Use both hands and push down on the Front Conveyor Roller and pull towards you. This removes tension and locks the roller in place (Figure 11).

7. To lock the Rear Roller, face the rear of the toaster. Use both hands and push down on the Rear Conveyor Roller and pull towards you. This removes tension and locks the roller in place (Figure 11).

8. Lift the upper Belt Frame Lock. Then rotate down so it rests on the cam shaft of the rear conveyor roller. (Figure 12).

9. Pull down the lower Belt Frame Lock (Figure 12).

10. Remove and discard the Front Belt (the recommendation is to cut it in half so it cannot be used again). See Figure 13.

11. Remove and discard the Rear Belts (the recommendation is to cut them in half so they cannot be used again). See Figure 13.

12. Wipe all four rollers with a clean towel sprayed with sanitizer. Make sure to remove all debris from the rollers so they are as clean as possible.

P/N 1011263 Rev. C 12/15

TENSE

LOOSE

UPPER BELT FRAME

LOCK

LOWER BELT FRAME

LOCK

CLUB/HEEL BELT WRAP

CROWN

BELT WRAP

Figure 13. Remove and Discard the Belts

Figure 11. Conveyor Rollers

Figure 12. Conveyor Locks

CROWN BELT

WRAP

DO NOT REUSE THE BELTS!

TENSE

LOOSE

MAIN

BELT WRAP

Installing Belts

1. Follow the steps for Removing Belts.

2. Wipe both sides of the new Belts

with a clean, sanitized towel sprayed with an approved sanitizer and allow to air dry.

3. Wipe all four rollers and the backing

plate with a clean towel sprayed with sanitizer. Make sure to remove all debris from the rollers and backing plate so they are as clean as possible.

4. Slide the new front belt gently over

the front top roller and front bottom roller.

NOTE: Make sure the belt lines up prop-

erly on the rollers. The snaps on the belts should face the inside of the top front roller.

5. Slide the rst crown belt over the

rear top roller and rear bottom roller. Repeat this step for the club/ heel belt and the second crown belt.

NOTE: Make sure the belt lines up prop-

erly on the rollers. The snaps on the belts should face the inside of the top rear roller.

6. Return the Front and Rear Belt Roll-

ers to full tension by lifting them up so each roller locks into place (Figure

14).

7. Slowly lift up the Lower Belt Frame

Lock so the Front and Rear Belt Rollers lock into place (Figure 15). If necessary, lift up the cam shaft of the Rear Belt Roller while lifting the Lower Belt Frame Lock into place.

8. Re-engage the Upper Belt Frame

Lock by lifting up and then locking it in place on the Front Conveyor Assembly (Figure 15).

9. Close and latch the Side Panel.

NOTE: Inform the Store Manager after

any Belt Replacement so new Belts can be ordered. To obtain new Belts, contact the factory at 1-877-392-7854 (North America only) or 630-784-1000.

10. Set the Compression Knob to 4.

11. Re-install the Front and Rear

Conveyor Covers and then the Bun Feeder. Re-install the optional Top Cover assembly (if present).

12. Plug in the toaster and test the unit

before returning to service.

TENSE

LOOSE

UPPER BELT FRAME

LOCK

LOWER BELT FRAME

LOCK

TENSE

LOOSE

Figure 13. Conveyor Rollers

Figure 14. Conveyor Locks

P/N 1011263 Rev. C 12/15

Cleaning the Top Cooling Fan and Electrical Housing (Annually)

Follow these steps to clean the top fan.

1. Turn the power switch to the OFF position. The toaster enters a cooldown mode and will automatically shut down when complete. Unplug the power cord.

2. Remove the optional Top Feeder (if Present). Remove the Bun Feeder.

3. Facing the front of the toaster, move to the right Side Panel. Remove the 2 top screws from the right Side side Panel and lower the panel (Figure

16).

4. Use a plastic brush or similar tool to brush all 5 fan blades from beneath. Be sure to remove all debris.

5. Carefully clean any debris from the inside oor of the control compartment and from all electrical connections. Be sure to remove any grease, lint, or debris from these areas.

6. Attach the right Side Panel and secure with screws.

7. Resasemble the unit.

Figure 16. Accessing Top Cooling Fan

Cleaning the Rear Cooling Fan and Electrical Housing (Annually)

Follow these steps to clean the rear fan.

1. With the unit o, remove the 3 rear screws securing the rear access panel and carefully lower the panel (Figure

17).

2. Use a plastic brush or similar tool to brush all 5 fan blades free of debris.

3. Carefully clean any debris from the oor of the toaster and from all electrical connections. Be sure to remove any grease, lint, or debris from these areas.

4. Attach the rear panel and secure with the 3 screws.

NOTE: Be careful not to pinch wiring

upon closing the rear panel.

5. Plug in the power cord, turn the

power switch on, and test the toaster for proper operation.

Figure 17. Accessing Rear Cooling Fan

P/N 1011263 Rev. C 12/15

TROUBLESHOOTING

WARNING

To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed

by qualied service personnel. The unit should be unplugged when servicing, except when electrical tests are required. If the trouble-

shooting steps listed do not solve your machine problem, contact an Authorized Service Agency for further assistance or service.

NOTE: The table below describes troubleshooting related to the unit display.

Problem Possible Cause Corrective Action

Unit displays error message: “SSR ‘A’ Fail. Toaster Shut Down”. Followed by a

cool down cycle. Power, Motor, ‘B’, and ‘C’ lights are solid and Service and ‘A’ lights are ashing.

Unit displays error message: “SSR ‘B’ Fail. Toaster Shut Down”. Followed by a cool down cycle. Power, Motor, ‘A’, and ‘C’ lights are solid and Service and ‘B’ lights are ashing.

Unit displays error message: “SSR ‘C’ Fail. Toaster Shut Down”. Followed by a cool down cycle. Power, Motor, ‘A’, and ‘B’ lights are solid and Service and ‘C’ lights are ashing.

Unit displays error message: “High Limit Tripped. Toaster Shut Down”. Followed by a cool down cycle.

SSR is stuck closed causing platen ‘A’ temperature to exceed 343°C (650°F).

Failed Display Board.

Failed I/O Board.

SSR is stuck closed causing platen ‘B’ temperature to exceed 343°C (650°F).

Failed Display Board.

Failed I/O Board.

SSR is stuck closed causing platen ‘C’ temperature to exceed 343°C (650°F).

Failed Display Board.

Failed I/O Board.

Failed Platen Thermocouple causing the High Limit to trip.

Defective High Limit

Cycle power o and on if fault message persist; contact your Maintenance person or Authorized Service Agency for service.

Allow unit to cool and reset the High Limit. If the High Limit trips again, contact your Maintenance person or Authorized Service Agency for service.

Unit displays error message: “Conveyor Stopped. Toaster Shut Down”. Followed by a cool down cycle. Power, ‘A’, ‘B’, and ‘C’ lights are solid and Service and Motor lights are ashing.

Unit displays error message: “Internal

Error. Power Plug: Out/In”.

Unit displays error message: “Control Temperature Fail. Toaster Shut Down”.

Followed by a cool down cycle. The control compartment’s ambient temperature is above 60°C (140°C).

Problem Possible Cause Corrective Action

Unit displays fault message: “’A’ System Fail”. Followed by a graphic display. Power, Motor, ‘B’, and ‘C’ lights are solid and Service and ‘A’ lights are ashing.

Mechanical bind in one of the conveyors. Cycle power o and on if fault message persist; con-

Defective Motor

Damaged Ball Bearing(s).

Drive chain or sprockets are damaged.

Failed Display Board.

Failed I/O Board.

Internal board error. Turn unit o and unplug . Plug unit back in, Turn unit

Cooling Fan(s) are dirty and need to be cleaned. Verify vents on toaster are unblocked and not near

Failed Cooling Fan(s).

Failed Display Board.

Failed I/O Board.

SSR is stuck open causing platen ‘A’ to not reach set point within 30 minutes.

Failed Platen ‘A’ Heater.

Failed Display Board

Failed I/O Board.

Loose wire or connection.

Failed thermocouple.

tact your Maintenance person or Authorized Service Agency for service.

on and if error persists; contact your Maintenance person or Authorized Service Agency for service.

other heating appliances. Clean fans describe in the Maintenance section of this manual. If error persists contact your maintenance person or Authorized Service Agency for service.

Cycle power o and on if fault message persist; contact your Maintenance person or Authorized Service Agency for service.

P/N 1011263 Rev. C 12/15

Problem Possible Cause Corrective Action

Unit displays fault message: “’B’ System Fail”. Followed by a graphic display.

Power, Motor, ‘A’, and ‘C’ lights are solid and Service and ‘B’ lights are ashing.

Unit displays fault message: “’C’ System Fail”. Followed by a graphic display. Power, Motor, ‘A’, and ‘B’ lights are solid and Service and ‘C’ lights are ashing.

Unit displays fault message: “’A’ Platen Low”. Followed by a graphic display. Power, Motor, ‘B’, and ‘C’ lights are solid and Service and ‘A’ lights are ashing.

Unit displays fault message: “’B’ Platen Low”. Followed by a graphic display. Power, Motor, ‘A’, and ‘C’ lights are solid and Service and ‘B’ lights are ashing.

Problem Possible Cause Corrective Action

Unit displays fault message: “’C’ Platen Low”. Followed by a graphic display. Power, Motor, ‘A’, and ‘B’ lights are solid and Service and ‘C’ lights are ashing.

Unit displays fault message: “’A’ Sensor Open”. Followed by a graphic display. Power, Motor, ‘B’, and ‘C’ lights are solid and Service and ‘A’ lights are ashing.

Unit displays fault message: “’B’ Sensor O p e n ”. Followed by a graphic display. Power, Motor, ‘A’, and ‘C’ lights are solid and Service and ‘B’ lights are ashing.

Unit displays fault message: “’C’ Sensor Open”. Followed by a graphic display. Power, Motor, ‘A’, and ‘B’ lights are solid and Service and ‘C’ lights are ashing.

SSR is stuck open causing platen ‘B’ to not reach set point within 30 minutes.

Failed Platen ‘B’ Heater.

Failed Display Board

Failed I/O Board.

Loose wire or connection.

Failed thermocouple.

SSR is stuck open causing platen ‘C’ to not reach set point within 30 minutes.

Failed Platen ‘C’ Heater.

Failed Display Board

Failed I/O Board.

Failed thermocouple.

Loose wire or connection.

SSR is stuck open causing platen ‘A’ temperature to decrease by 27° C (50° F) after achieving set point.

Failed Platen ‘A’ Heater.

Failed Display Board

Failed I/O Board.

Loose wire or connection.

Failed thermocouple.

SSR is stuck open causing platen ‘B’ temperature to decrease by 27° C (50° F) after achieving set point.

Failed Platen ‘B’ Heater.

Failed Display Board

Failed I/O Board.

Loose wire or connection.

Failed thermocouple.

SSR is stuck open causing platen ‘C’ temperature to decrease by 27° C (50° F) after achieving set point.

Failed Platen ‘C’ Heater.

Failed Display Board

Failed I/O Board.

Failed thermocouple.

Loose wire or connection.

Disconnected/Failed Platen ‘A’ Thermocouple. Cycle power o and on if fault message persist; con-

Failed Display Board.

Disconnected/Failed Platen ‘B’ Thermocouple. Cycle power o and on if fault message persist; con-

Failed Display Board.

Disconnected/Failed Platen ‘C’ Thermocouple. Cycle power o and on if fault message persist; con-

Failed Display Board.

Cycle power o and on if fault message persist; contact your Maintenance person or Authorized Service Agency for service.

tact your Maintenance person or Authorized Service Agency for service.

P/N 1011263 Rev. C 12/15

Problem Possible Cause Corrective Action

Unit displays fault message: “Motor Running Slow. See Operators Manual”.

Power, ‘A’, ‘B’, and ‘C’ lights are solid and Service and ‘Motor’ lights are ashing.

Unit displays: “Display BD U2”, “Display

BD U4”, Display BD U6”, Display BD U7”, “I/O BD U1”, “I/O BD U2”, “I/O BD U10”, “Calibration Fault”.

Mechanical bind in one of the conveyors. Cycle power o and on if fault message persist; con-

Damaged Ball Bearing(s).

Drive chain or sprockets are damaged.

Defective Motor

Failed Display Board

Failed I/O Board.

Internal board error. Turn unit o and unplug. Plug unit back in. turn unit

tact your Maintenance person or Authorized Service Agency for service.

back on if error persists; contact your Maintenance person or Authorized Service Agency for service.

P/N 1011263 Rev. C 12/15

NOTE: The table below describes non-error/fault troubleshooting.

Problem Possible Cause Corrective Action

Buns not toasting adequately Compression settings are

Buns must be forced into the toaster. Buns Sticking and burning.

Toaster makes unusual sounds.

Compression side door will not close.

Fan(s) are making an unusual sound.

incorrect.

Temperature Settings are incorrect

Motor setting are incorrect. Verify that the motor setting is set to 4100 for compression setting 4 or 4000 for com-

Belts are worn or need cleaning (replace quarterly).

One of the conveyor’s top shafts is stuck in lower lock position.

Either or both Upper/Lower Conveyor Locks are not properly locked in place.

Buns do not meet specications.

Belts are worn or need cleaning (replace quarterly).

Chain and/or sprockets are worn and/or loose.

Compression setting is incorrect.

Buns are not inserted into the toaster properly.

Compression setting is incorrect.

Belts are installed incorrectly. Belts must be installed as described in the Maintenance section of this manual.

Belts are worn or need cleaning (replace quarterly).

Motor Drive chain needs lubrication.

Bearing(s)are worn and/or binding.

Either or both Upper/Lower Conveyor Locks are not properly locked in place.

Failed Cooling Fan(s). Verify vents on toaster are unblocked and not near other heating appliances. Clean

Cooling Fan(s) are dirty and need to be cleaned.

Use recommended setting of 4. See the Programming section of this Manual if using a setting of 5.

Verify that Platen ‘A’ set point is set to 271°C (520°F), Platen ‘B’ set point is set to 271°C (520°F), and Platen ‘C’ is set point is set to 254°C (490°F). For making changes to the set point temperature or if using a compression setting of 5, see the Programming section of this manual.

pression setting 5 as described in the Programming section of this Manual.

Inspect belts for cleanliness, worn spots, tears, or wrinkles. Clean or replace belts as described in the Maintenance section of this manual.

Inspect position of the shafts as described in the Maintenance section of this manual.

Inspect the proper position of the Locks as described in the Maintenance section of this manual.

Contact your bun supplier.

Inspect belts for cleanliness, worn spots, tears, or wrinkles. Clean or replace belts as described in the Maintenance section of this manual.

Contact your maintenance person or an Authorized Service Agency for service.

Use recommended setting of 4. See the Programming section of this Manual if using a setting of 5.

Verify buns are being inserted into the designated area of the Bun Feeder Assembly with the cut side of the bun facing towards the front of the unit.

Use recommended setting of 4. See the Programming section of this Manual if using a setting of 5.

Inspect belts for cleanliness, worn spots, tears, or wrinkles. Clean or replace belts as described in the Maintenance section of this manual.

Lubricate the Drive Chain carefully with Lubit-8 (P/N 2140152) at least once a year.

Contact your maintenance person or an Authorized Service Agency for service.

Inspect the proper position of the Locks as described in the Maintenance section of this manual.

fans describe in the Maintenance section of this manual. If error persists contact your maintenance person or Authorized Service Agency for service.

P/N 1011263 Rev. C 12/15

REPLACEMENT PARTS

Item Part No. Description Qty.

2 0012774 Bun Feeder Assembly 1 3 0506184 Bun Stop Bracket 1 4 0021733 Club Base Divider 1 Weldment 5 7000884 Damper Replacement 1 Kit Incl. Items 6, 7, 8, & 9 6 0400425 Damper 2 7 0506300 Damper Support 2 8 0600132 Spring, Damper 2

Support 9 306P104* Screw, Mach. #06-32 x 1/4 8 * Items available in packages of ten (10)

OPTIONAL ACCESSORY

Top Feeder Order Part Number 7001110

P/N 1011263 Rev. C 12/15

Item Part No. Description Qty.

1 2100253 Knob, 1/4” Shaft, Push-On 1 2 1001417 Label, Compression 1 3 0506179 End Housing Panel 1 4 325P193* Screw, Hex Head, #1/4-20 X 1.375” 1 5 0506188 Bracket, Housing Locking 1 6 2120216 Spacer,Upper Locking Plate, Front 1 7 310P146* Nut, Hex ‘KEPS’ #10-32 1

(see Item 29, 30,, & 31)

8 325P176* Screw, Flange Hex Head Cap 1

(see item 30 & 31)

9 0506291 Bracket, Tensioner- 1

End Housing, Rear (See item 31)

10 0506292 B racket, Tensioner- 1

End Housing, Front (see item 30)

11 2150285 Bearing, Single Groove S/S 8

(See Item 29, 30 & 31)

1412

Item Part No. Description Qty.

12 0504320 Spacer 0.781 X 1.125 X 0.06” 10

(see Item 29, 30 & 31)

13 0600158 Spring, Roller Tension 4

(see item 30 & 31)

14 0506293 Plate, Tensioner - End Housing, Rear 1

(see item 31)

15 0506294 Plate, Tensioner - End Housing, Front 1

(See item 30) 16 0506167 Bracket, Bearing 2 17 325P194* Screw, Hex Head, 4

#1/4-20 X 2.00”, S.S. 18 0021714 Weldment, End Housing Rod Support 1 19 0400418 Push In Grommet For 1-1/8” Dia. Hole 1 20 0021725 Weldment, Bearing Bracket 1

& Spring Guide LH (see item 30) 21 0021724 Weldment, Bearing Bracket 1

& Spring Guide RH (See item 30)

Item Part No. Description Qty.

22 308P145* Nut, Hex Acorn #08-32 11 23 0600156 Spring, Cam Adjustment 2 24 0012814 Cam Bracket & Thrust Strip

Assembly, LH 1 25 2120223 Sleeve Bearing, .50” Od X .75” LG 2 26 2120213 Spacer, Frame & Platen LH 4 27 2150322 Cam 2 28 310P110* Screw, Mach. #10-32 X 1/2” 2 29 7000856 Bearing Kit (incl. items 7, 11, & 12) 1 30 7000859 Idler Shaft Tensioner Assy. Front End 1

Hsg. Side Kit (Incl. items 7, 8, 10, 11,

12, 13, 15, & 21) 7000860 Idler Shaft Tensionser Assy. Rear End 1

Hsg. Side Kit (Incl. items 7, 8, 9, 11,

12, 13, 14, & 20) 31 0600143 Spring, Compression Setting 1 * Items available in packages of ten (10)

P/N 1011263 Rev. C 12/15

Item Part No. Description Q ty.

1 308P151* Screw, SEMS #8-32 x 5/16” 1 2 0506155 Duct, Fan 1 3 3100213 Screw, PHPNHD #10-16 x 3/4” 1

THRD Form, #3 PT 4 7000913 Fan Kit (Incl. Item 3) 1 5 4030352 Thermostat, Hi-Limit 3 6 4060387 Terminal Block, 2 Pole 1 7 306P105* Screw, Mach #6-32 x 1/4 1 8 0400375 Strain Relief, Cord 1 9 0400376 Lock-nut, Conduit 1 10 308P193* Screw, Mach #08-32 x 1 1/4 1 11 4060398 Terminal Block, S-Series 1 12 0700588 Power Cord

tem Part No. Description Q ty.

13 304P105* Nut, Hex KEPS #4-40 Zinc 1 14 7000870 I/O Board Kit 1 15 7001131 Vert Toast I/O PCB Kit 1 16 1001399 Label, Control 1 17 1001394 Label, Smart Enabled MCD 1 18 2100212 Handle, Pull, Snap-in 3 19 0506139 Control Panel 1 20 1001213 Label, Shock Hazard 1 21 1001434 Label, Thermocouple 1 22 2090163 Filter, RFI 250VAC 1 23 306P103* Screw, Mach #06 x 3/80 1 24 4050240 Relay, Solid State Dual Pole 1

With Conn-receptical

tem Part No. Description Qty.

25 0506156 Heat Sink, Relay 1 26 7000370 Solid State Relay Kit 1 27 7000868 Switch Kit, Power 1 28 2110199 Clip “C” type 9 29 7000871 Varistor Board Kit 1 30 1000900 Label, Service 1 * Items available in packages of ten (10)

P/N 1011263 Rev. C 12/15

Item Part No. Description Qty.

1 310P124* Screw, #10-32 X 2-1/4” 1

Truss Head S/S 2 0506093 Support Bracket, LH 1 3 0506149 Cover, Adj. Platen 1 4 0021780 Crown Plate Weldment 1

End Housing Side 5 0100272 Platen, Club 1 6 0506178 Plate, Heel Platen 1 7 0506168 Plate, Crown 1 8 0021719 Weldment, Idler Roller Rear Top 1 9 0021718 Weldment, Idler Roller Front Top 1 10 0021707 Weldment, Adj. Platen Frame 1 11 2150303 Cam Shaft 1 12 0021711 Weldment, Fixed Platen Frame 1 13 0021721 Weldment, Drive Roller Rear Bottom 1 14 0021720 Weldment, Drive Roller Front Bottom 1 15 7000795 Crown Belt 1 16 7000967 Heel/Club Belt 1 17 7000796 Main Belt 1 18 0100266 Platen, Main (see Item 29) 1 19 0400416 Insulation, Main Platen (see Item 29) 1

Item Part No. Description Qty.

20 308P102* Washer, Int. Tooth #08 Steel 1 Zinc Plated (see Item 29) 21 308P164* Screw, Mach. #8-32 x 1” LG 1

(see Item 29) 22 0506092 Support Bracket, RH 1 23 7000799 Belt Kit (incl. items 15, 16 & 17) 1 24 0506150 Cover, Fixed Platen 1 25 0400290 Insulator, Electrical 4 26 0506158 Insulation Plate 1 27 308P151* Screw, SEMS #8-32 x 5/16” Flex Line 1

(see Item 29) 28 0506183 Retainer Plate, Thermocouple 1

(see Item 29) 29 7000857 Main Platen Kit 1 * Items available in packages of ten (10)

P/N 1011263 Rev. C 12/15

Item Part No. Description Qty.

1 0012594 Adj. Platen Assembly 1 2 0021710 Weldment, Back Plate Adj. Platen 1 3 0021712 Weldment, Crown Plate 1 4 0021780 Crown Plate Weldment 1

End Housing Side

5 0100271 Platen, Club 230 VAC, 900W 1

(See Item 17) 6 0400290 Insulator, Electrical 1 7 0400417 Insulation, Fiberglass Club Platen 1

(See Item 17) 8 0506083 Spacer 8 9 0506178 Plate, Heel Platen 1 10 0506198 Spacer, .625 OD x .218 x .075 Thick 2

(See Item 17) 11 2120226 Spacer, .50 OD x .203 ID x .328 Thick 2

(See Item 17) 12 2120227 Spacer, .50 OD x 203” ID x .265 Thick 2

(See Item 17) 13 310P102* Washer, Lock #10 S/S Internal Tooth 1

(See Item 17)

Item Part No. Description Qty.

14 310P140* Washer, Flat #10 Stl/ZN 1

.219 x .500 x .049 (See Item 17)

15 310P209* Screw, Mach #10-24 x 3/4” 1

Slotted TrussHD 18-8SS

16 310P214* Screw, Hex #10-322 x 1/4 1

Thrd Cutting Type F, SS

7000875 Club Platen Assy. Kit 1

(Incl. Items 5, 7, 10, 11, 12, 13, & 14)

* Items available in packages of ten (10)

P/N 1011263 Rev. C 12/15

Item Part No. Description Qty.

1 4050241 Contactor, 4 Pole 1 2 7000886 Snubber Board Kit 1 3 7000913 Fan - Axial, 200/230 VAC 1 4 300P102* Nut, Speed #8-32 “U” 1 5 4070170 MCD Vert Toaster Filter Board 1 6 304P105* Nut, Hex KEPS #4-40 Zinc 1 7 4010221 Cap-MP, Motor Run 1 8 4050242 Filter, Power Line, 10A 2 120/250 V, 50-60 HZ 9 308P143 Nut, Hex KEPS #08-32 1 11 0506181 Elec. Panel 1 12 308P124* Screw, Mach #8-32 x 1/2” 1 13 308P157* Screw, Tap #08-32 x 3/8 1 14 310P103* Screw, Mach #10-32 x 1/4 1 15 0506170 Fan Cover 1 * Items available in packages of ten (10)

P/N 1011263 Rev. C 12/15

WIRING DIAGRAM

P/N 1011263 Rev. C 12/15

NOTES

P/N 1011263 Rev. C 12/15

NOTES

P/N 1011263 Rev. C 12/15

NOTES

P/N 1011263 Rev. C 12/15

Antunes GST-5V Operators Manual

Specifications and Main Features

Frequently Asked Questions

User Manual