Antunes GST-2H User Manual

Gold Standard Toaster
Model GST-2H Int’l
owner’s manual
Manufacturing Numbers:
9210961, 9210962, 9211004
P/N 1012011 Rev. D 01/20
Contents
Overview 2
Before Use 2 In Case of Damage 2
Service/Technical Assistance 2
Equipment Information to Save 2 Authorized Service Agency 2
Safety Information 3
Installation 3 Operation 3 Maintenance 3 Service 3
Specications 4
Installation 5 Operation 5
Light/Dark Adjustments 5
User Mode 6
Error Codes 6
Manager Mode 6 Safety Features 6
Hi-Limit Control 6 Purging Buns from Toaster 6 Fault Messages 6
Daily Cleaning 7
Clean Toaster & Belt Wraps 7 Inspect the belts 7
Quarterly Cleaning 8
Remove Wraps & Clean Rollers 8 Install Belt Wraps 8
Annual Cleaning 9
Clean Cooling Fans and Electrical
Housings 9
Troubleshooting 10 Replacement Parts 12 Wiring Diagram 16
Mfg No. 9210961 16 Mfg No. 9210962 17
Notes 18
Limited Warranty 19
Overview
The Antunes Gold Standard Toaster
is an energy-e󰀩cient toaster designed
with a dual belt feed for toasting crowns, heels, and clubs. The elec­tronic temperature controller ensures proper calibration and event toasting. A continuously moving dual belt allows for immediate feeding of buns without sticking. The Gold Standard Toaster features a new design that saves valuable counter space and increases
energy e󰀩ciency.
Before Use
This manual contains safety, instal­lation, and operating procedures for the toaster. Read and understand it completely before installing or operat­ing the toaster. Keep this document for reference. If the toaster changes ownership, this manual must accom­pany it.
In Case of Damage
If the toaster arrives damaged, le
a claim with the carrier immediately.
Save all packing materials when ling
a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
Website
Service/Technical Assistance
If any parts are missing or damaged, contact Antunes Customer Service immediately at +1-877-392-7856 (toll free).
If there are problems with the instal­lation or operation of this product, contact Antunes Technical Service toll free at +1-877-392-7854.
Fill in the information in the next col­umn and have it handy when calling for assistance. The serial number is on
the specication plate located on the
system.
Equipment Information to Save
Purchased from:
Date of purchase:
Model number:
Serial number:
Manufacturing number:
Authorized Service Agency
Name:
Phone No:
Address:
2
P/N 1012011 Rev. D 01/20
Safety Information
Installation
y Read and understand all
instructions before installing or using the eated display cabinetr
y Install and locate the equipment
only for its intended use as described in this manual.
y All electrical connections
must be in accordance with local electrical codes and any other applicable codes. The equipment must be grounded according to local electrical codes to prevent electrical shocks. It requires a grounded receptacle with separate electrical lines, protected by fuses or a properly-rated circuit breaker.
y Electrical ground is required
on this appliance. Consult a
qualied electrician if there is any
uncertainty about whether the appliance is properly grounded.
y Do not modify the power supply
cord plug. If it does not t the
outlet, have a proper outlet
installed by a qualied electrician.
y Do not use an extension
cord with this appliance.
Operation
y The toaster is furnished with
a properly grounded cord connector. Do not attempt to defeat the grounded connector.
y Do not operate the toaster if it
has been damaged or dropped, if it has a damaged cord or plug, or if it is not working properly.
y Do not block or cover any
openings on the equipment.
y Do not immerse the cord
or plug in water.
y Keep the cord away from
heated surfaces.
y Do not allow the cord to
hang over the edge of a table or counter.
Maintenance
y Do not use abrasive materials;
they can damage the toaster’s
stainless steel nish.
y Do not use corrosive
chemicals in this equipment.
y Chlorides or phosphates in
cleaning agents (e.g., bleach, sanitizers, degreasers, and detergents) can permanently damage stainless steel equipment. The damage is usually in the form of discoloration, dulling of the
metal surface nish, pits,
voids, holes, or cracks. This damage is permanent and is not covered by warranty.
y Use only chemical cleaners
that are safe for cast aluminum. Observe all precautions and warnings on product labels.
y Always use a soft, damp cloth
for cleaning. Rinse with clear water and wipe dry. When required, always rub in the direction of metal polish lines.
y Routine cleaning should be
performed daily with soap, ammonia detergent, and water.
y Sponge stains and hard
water spots with a 50% vinegar solution.
y Rub o󰀨 nger marks and
smears using soap and water.
y Do not clean the toaster
with a water jet.
Service
y Inspection, testing, and
repair of electrical equipment must be performed only by
qualied service personnel.
y Have the toaster serviced only
by qualied personnel. Contact
Antunes Technical Service for adjustment or repair.
y Turn the power o󰀨, unplug the
power cord, and allow unit to cool to room temperature before performing any service or maintenance.
y If the supply cord is damaged,
it must be replaced by the manufacturer, its service agent,
or a similarly qualied person in
order to avoid an electrical hazard.
P/N 1012011 Rev. D 01/20
3
Specications
A B
C
Model & Mfg. No.
GST-2H
9210961
GST-2H
9210962
GST-2H
92110004
Model &
Mfg. No.
GST-2H
9210961
GST-2H
9210962
GST-2H
9211004
Width
(A)
22" (559 mm) 21" (533 mm) 17” (432 mm)
22" (559 mm) 21" (533 mm) 17” (432 mm)
22” (559 mm) 21” (533 mm) 17” (432 mm)
Volts Watts Hertz
230 2000 50/60
208 2000 60
208 2000 60
Depth
(B)
Plug
Description
CEE 7/7,
16 Amp., 250 VAC
(Assembly Only).
NEMA 6-20P
20 Amp, 250 Volt
Right Angle
NEMA L6-15
15 Amp, 250 Volt
Height
(C)
4
P/N 1012011 Rev. D 01/20
Installation
1. Remove unit and all packing materials from shipping carton.
2. Open the Accessories Box. It should contain the following:
y Bun Chute y Bun Feeder y 1 Belt Set y Owner’s Manual
NOTE: If any parts are missing
or damaged, contact Antunes Customer Service IMMEDIATELY at +1-877-392­7856 (toll free).
3. Open the side door (Figure 1) and remove all of the plastic ties securing the toaster mechanism.
4. Remove all packing materials and protective coverings from the unit.
5. Wipe the entire exterior of the toaster and the accessories mentioned above with a hot damp cloth. Allow to air dry
NOTE: Do NOT use a dripping wet cloth.
Wring out before use.
6. Attach the Bun Chute, Bun Feeder, and Butter Wheel assembly.
7. Make sure the Compression Knob is set to 3, the default setting.
When placing the toaster into service, pay attention to the following guidelines.
y The power cord is located
at the bottom of the unit. The unit is designed to be placed on a table that will NOT pinch the power cord.
y Make sure the power switch is o󰀨
and the unit is at room temperature before plugging in the power cord.
y Do not block or cover any
openings on the unit.
y Do not immerse the power
cord or plug in water.
y Keep the power cord away
from heated surfaces.
y Do not allow the power cord to hang
over edge of table or counter.
y Place the unit on a sturdy, level
table or other work surface.
y Turn the power switch to
o󰀨 (if it is set to on).
y Ensure the line voltage
corresponds to the stated voltage
on the specication label and
power cord warning tag.
8. Plug the power cord into the appropriate power outlet. Refer to
the specication plate for the proper
voltage.
Operation
1. Press and release the Power button to turn the toaster on. Allow the toaster to warm up until USE appears in the display
2. Set the Compression Knobs to the desired setting. The recommended Compression Settings are:
CROWN-#4HEEL-#3
3. Insert product into the appropriate lane on the Bun Feeder according to Bun Feeder labels. Insert buns with the cut side facing down.
4. Finished product drops into the bun landing zone.
Figure 1. Gold Standard Toaster - 2H
Light/Dark Adjustments
The light/dark value can be adjusted when the unit is displaying “USE”.
1. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.
NOTE: The default light/dark value is
d0.
2. Press the LIGHTER or DARKER buttons to change the light/dark value. The adjustment range is L1­L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.
3. To save the light/dark value, press the PROGRAM button or wait 5 seconds until the screen displays “USE”.
NOTE: Adjusting the light/dark
value does NOT change the temperature. It changes the speed of the conveyors. The light/dark value will reset to the default value of d0 when the unit
is turned o󰀨.
P/N 1012011 Rev. D 01/20
5
User Mode
Manager Mode
Safety Features
User Mode allows an operator to view the toaster settings but does not permit any adjustments.
1. Press and hold the PROGRAM button for 5 seconds. After 5 seconds, the display will show the actual temperature of the Platen.
2. Press the LIGHTER button to toggle between the Setpoint and actual temperature of the Platen Heater.
3. Press the PROGRAM button to proceed to the Motor Menu. The display shows the actual speed of the motor.
4. Press the LIGHTER button to toggle between the Setpoint and actual speed of the Motor.
NOTE: The unit will exit User Mode
after 5 seconds of keypad inactivity.
Error Codes
If any of the following Error Codes appear, press and release the Power
button to turn the toaster o󰀨. Allow
the unit to cool. Then press and release the Power button to turn the toaster on. If the error repeats, contact Antunes Technical Service for assistance.
NOTE: ERR #1, 2 , 3, 5, 6, 7, and
30 to 51: Internal Error. Cycle the power. If error persists, replace the board.
Error Description
ERR 8Motor running when it
should be o󰀨.
ERR 9High Internal Temperature.
ERR 10Shorted Thermocouple.
ERR
Open Thermocouple.
11
Default Settings
Manager Mode allows an operator to view and adjust the following settings:
y Heater Temperature y Motor Speed y Temperature Units
(Celsius or Fahrenheit)
Manager Mode also allows an operator to view (but not adjust) the Ambient Temperature of the Control Compartment.
1. Press and release the Power button
to turn the toaster o󰀨.
2. Press and release the Power button while holding the PROGRAM button. Continue holding the button until “ENA” appears on the display (after approximately 10 seconds).
3. Release the PROGRAM button. The display shows the Heater Setpoint Temperature.
4. To adjust the Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.
NOTE: See the Default Settings table
below for recommended set point settings.
5. Press the PROGRAM button to procedure to the Motor Speed Setpoint.
6. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to reach the desired speed.
NOTE: See the Default Settings table
below for recommended Speed settings.
7. Press the PROGRAM button to proceed to the Temperature Units.
8. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.
9. Press and hold the PROGRAM button to save any changes.
NOTE: The unit exits Manager Mode
after 30 seconds of keypad inactivity.
Hi-Limit Control
A Hi-Limit Control turns o󰀨 electrical
power to the heaters and control circuits and displays HL if the unit overheats. To reset the control:
1. Let the unit cool for 15 minutes.
2. Locate the Hi-Limit Controls on the rear of the unit. Remove the black protective cap.
3. Press and release the button. Re­install the protective cap.
NOTE: If the Hi-Limit Control requires
continuous resetting, contact your Authorized Service Agency.
Purging Buns from Toaster
If buns get stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the buns are purged from the toaster.
Fault Messages
The unit displays fault messages when there is a problem with the unit.
y “Hi” ashes if the Platen
Heater temperature is 30 °F more than the Setpoint or if the Platen Thermocouple is disconnected or open.
y “CHEC” ashes when the
control compartment ambient temperature is more than 150 °F (66 °C). All heaters shut
o󰀨. The unit will not restart
until the control compartment ambient temperature falls below 140 °F (60 °C).
y “PO” ashes if the incoming
power drops below 190 volts. The toaster shuts down.
y “StoP” ashes when the
motor has stopped for seven continuous seconds.
y “SpEd” ashes when the
motor speed drops 25% below the Setpoint for 30
continuous seconds. y “PLt” slow warmup (2:20 Min) y “SSr” The Solid State Relay
has shorted - the unit is running
beyond the setpoint temperature.
Part # Platen Set Point Speed Crown Heel
9210961 9210962
535°F (279°C) 57 4 3
9211004 575°F (302°C) 100 4 3
6
P/N 1012011 Rev. D 01/20
Daily Cleaning
Clean Toaster and Belt Wraps
1. Press and release the Power
button to turn the unit o󰀨. The unit
enters a 45 minutes cool-down mode and automatically shuts down when complete.
NOTE: The belt rollers will continue
turning while in cool-down mode. This allows the entire belt to be cleaned.
2. Put on heat resistant gloves. Remove the Top Cover, Feeder, and Chute (Figure 1).
3. Wash, rinse and sanitize the Top Cover, Feeder, and Chute at the 3-compartment sink.
Inspect the belts
NOTE: Replace any belts that are
torn, folded, missing snaps, or damaged. Belts should be removed ONLY during belt replacement or when required in a service situation (see images on page 9 for examples). Refer to the section titled Replacing Belts for instructions on removing and installing belts.
1. Apply a small amount of KAY® QSR Heat-Activated Grill & Toaster Cleaner on a non-abrasive pad.
2. Wash step – Wipe with the non- abrasive pad damped with the Grill & Toaster Cleaner.
3. Rinse step – Wipe with a clean towel dampened with water.
4. Sanitize step – Wipe with a clean towel soaked in KAYQUAT® II Sanitizer solution and allow to air dry.
5. Clean the top and bottom belts (each belt should follow the Wash­Rinse-Sanitize step):
NOTE: Repeat Steps 3 and 4 as
needed to remove heavy carbon buildup. Be sure to wash-rinse-sanitize the belts completely. Failure to properly clean the belts will shorten the life of the belts and result in poor performance.
6. Wipe the exterior surfaces of the unit with a clean, sanitizer-soaked towel and allow to air dry.
7. Reinstall all accessories (Figure
1).
8. Turn n the unit on and test the unit before returning it to operation.
Replace the belt if snaps are missing or damaged.
Examples of damaged belts
P/N 1012011 Rev. D 01/20
Replace torn or folded belts
7
Replace belts that are wrinkled or distressed around snaps or with snaps that are loose, damaged, or missing.
Quarterly Cleaning
Remove Belt Wraps and Clean Rollers
1. Turn the toaster’s power switch
to the o󰀨 position. The toaster
enters a cool-down mode and will automatically shut down when complete.
2. Unplug the power cord once the cool-down period is complete.
NOTE: Wait for the cool-down period to
complete before unplugging the power cord.
3. Remove the bun feeder using heat­resistant gloves.
NOTE: Reposition the toaster as
needed to perform these steps.
4. Unlock the lock on the right side
panel with a athead screwdriver
and open the panel. Turn the compression knobs (there are 2) to 7.
Loose
Loose
Figure 2. Loosening the conveyor
rollers
5. Remove tension on the Top Belt by pushing the Top FRONT Roller IN and UP until it locks into position.
6. Remove tension on the Bottom Belt by pushing the Bottom FRONT Roller IN and DOWN.
7. Unlock the Top and bottom lock levers. (See below).
Upper Frame Belt Lock Unlocked
Figure 3. Conveyor locks
8. Carefully remove the two top belts and one bottom belt.
Upper Belt Wraps
Lower Belt Wrap
Figure 4. Belt Wraps
9. Wipe all four rollers and backing plates with a clean, damp sanitized towel. Make sure to remove all debris from the rollers and the backing plates so they are as clean as possible.
10. Use a dry cloth towel or nylon­bristled brush to remove all debris from both side compartments, inside of the toaster, and underneath the rollers.
Install Belt Wraps
1. If you are installing the existing belt wraps, inspect the belts. Replace belt wraps if worn or damaged. If the belt wraps are in good condition put them back on the toaster.
2. For new or existing belts, wipe both sides of the belts with a clean, damp sanitized towel. Allow to air dry.
3. Slide the belts gently over the appropriate top and bottom roller. Make sure the belt lines up properly on the rollers. The snaps on the belts should face the inside of the roller.
4. Restore tension on the bottom belt
by pushing UP and OUT (See gure
5).
5. Restore the tension on the top belt by pushing DOWN and OUT (See
gure 5).
Tense
Tense
Figure 5. Conveyor rollers under
tension
NOTE: Lift up on the camshaft of
the rear conveyor roller while lifting
the conveyor lock.
Upper Frame Belt Lock Engaged
Lower Frame Belt Lock Engaged
Figure 6. Belt frame locks
6. Engage the top and bottom lock levers as shown above. Make sure the lock lever is properly inserted into the slotted grooves.
7. Close the side panel and lock the
lock using a athead screwdriver on
the side panel.
8. Set the Crown compression knob to 4 and the Heel to 3.
9. Re install the top cover and bun feeder onto the unit.
10. Plug in the power cord and turn the unit on.
Lower Frame Belt Lock Unlocked
8
P/N 1012011 Rev. D 01/20
Annual Cleaning
Clean Cooling Fans and Electrical Housings
1. Turn the toaster’s power switch
to the o󰀨 position. The toaster
enters a cool-down mode and will automatically shut down when complete. Unplug the power cord.
2. Remove the push knob and top six screws on the left side of the toaster and set aside.
3. Using the handle, remove the left side cover of the unit by lifting up and away from the unit (See Figure
7). Set aside.
4. Remove any debris or dust from the cooling fan with a small brush. Wipe away any debris with a clean, dry towel Inspect the electrical compartment for crumbs and debris. Clean out all crumbs and debris using a clean, dry towel or nylon bristled brush. Be careful not to disrupt any of the electrical wiring.
5. Replace the left side panel cover by sliding it onto the bottom screws.
6. Reconnect with the screws and replace Push on Knob.
Figure 7. Accessing the cooling fan
P/N 1012011 Rev. D 01/20
9
Troubleshooting
Problem Possible Cause Corrective Action
Control Display ashes
PLt continuously. Buns not toasting properly.
Control Display ashes Er 9 continuously.
Control Display Flashes SSr continuously. Buns Burn.
Control Display ashes Er 11 continuously. Buns not
toasting properly.
Control Display ashes Er 10 continuously. Buns not
toasting properly.
Control Display ashes
StoP.
Control Display ashes
SpEd.
Crowns and/or Heels must be forced into the toaster. Buns sticking and burning.
Buns not toasting ad­equately.
Compression side door will not close.
Platen temperature is below 575 °F (302 °C).
Failed Platen Thermocouple. Contact your maintenance person or Antunes Technical
Failed Control Board
Control Compartment ambient tempera­ture is above 150 °F (66 °C)
Failed Cooling Fan.
Failed Control Board
Failed Front Platen Solid State Relay. Contact your maintenance person or Authorized Service
Failed Control Board.
Failed Front Platen Thermocouple.
Loose Platen Thermocouple connection on Control Board or the Platen Thermo­couple is open.
Failed Control Board.
Shorted Platen Thermocouple to ground.
Failed Control Board
Mechanical bind in one or both convey­ors.
Worn or damaged Ball Bearings.
Drive chain or sprockets damaged.
Failed Motor.
Failed Control Board.
Mechanical bind in one or both convey­ors.
Worn or damaged Ball Bearings.
Conveyor chains loose or damaged.
Drive chain or sprockets damaged.
Belts are dirty, worn, or damaged (re­place every 2-4 months).
Buns do not meet specications. Contact your bun supplier.
Compression Setting is incorrect. Use the recommended setting of 4 for Crowns and 3 for
One of the Conveyor shafts is stuck in the lower lock position.
Either both Upper/Lower Conveyor locks are not properly locked in place.
Buns do not meet specications. Contact your bun supplier.
Motor settings are incorrect. Verify that the motor setting is set to 4000 as described
Either both Upper/Lower Conveyor Locks are not properly locked in place.
The lock on the Compression Side Door is in the locked position when trying to close the door.
Allow the unit to warm up for 30 minutes and then recheck. If the Control Display still ashes PLt, contact your maintenance person or Antunes Technical Service for service.
Service for service.
Verify side vents on toaster are unblocked and not near other heating appliances. If problem persists contact your maintenance person or Antunes Technical Service for service.
Agency for service.
Re-secure the Platen Thermocouple to the Control Board. If the Control Display still reads Er 11, check the Thermocouple for continuity.Contact your maintenance person or Antunes Technical Service for service.
Disconnect and re-secure the Platen Thermocouple connection to the Control Board. If the Control Display still reads Er 10, check the Thermocouple for continuity. Contact your maintenance person or Antunes Technical Service for service.
Enter “user mode” to check the motor speed. Check both conveyors for mechanical binds. Test the motor. Replace necessary parts. Contact your maintenance person or Antunes Technical Service for service.
Enter “user mode” to check motor speed. Check both conveyors for mechanical binds. Replace necessary parts. Contact your maintenance person or Authorized Service Agency for service.
Clean or replace Belts as described in the Maintenance section of this manual.
Heels.
Inspect positions of the shafts as described in the Main­tenance section of this manual.
Inspect the proper position of the locks as described in the Maintenance section of this manual.
in the Programming section of this Manual.
Inspect the proper position of the locks as described in the Maintenance section of this manual.
Turn the lock to the unlocked position before closing the door.
10
P/N 1012011 Rev. D 01/20
Problem Possible Cause Corrective Action
Fan is making an unusual sound.
Control Display ashes HL continuously. Buns are not toasting properly.
Control Display is blank. Power Cord is not plugged in. Plug the Power Cord into the appropriate outlet. Turn
Conveyors not turning. Belt is damaged. Replace Belts
Belts are ripped or torn. Rollers or Heater Cover Plates are dirty
Failed Cooling Fan. Verify vents on toaster are unblocked and not near other
Cooling Fan is dirty and needs to be cleaned.
Hi-Limit Control is tripped. Allow the unit to cool and reset the Hi-Limit Control.
Circuit Breakers turned o󰀨 or tripped.
Damaged electrical outlet, plug, or Power Cord. Power Switch damaged.
Faulty Transformer. Replace Transformer.
Motor Drive Chain is detached from sprockets.
Failed Drive Motor. Contact your maintenance person or Antunes Technical
and need to be cleaned.
Belts are not installed properly. Install Belts correctly as outlined in the Maintenance
Roller(s) in the incorrect locked position during operation.
Front Conveyor Lock is disengaged. Engage and lock the Front Conveyor Lock.
heating appliances. Clean fans as described in the Maintenance section of this manual. If problem persists, contact your maintenance person or Antunes Technical Service for service.
If it trips again, contact your maintenance person or Antunes Technical Service for service.
the toaster on. If the Control Display is still blank, contact your maintenance person or Antunes Technical Service for service.
Reset Circuit Breakers. If they trip again, check the Power Cord, Plug, and outlet for damage. Contact your maintenance person or Antunes Technical Service for service.
Reinstall the Drive Chain.
Service for service.
Clean Rollers and Heater Cover Plates as outlined in the Maintenance section of this manual.
section of this manual.
Unlock Rollers to operational position.
P/N 1012011 Rev. D 01/20
11
Exploded Diagram 1
NOTE: Use only genuine Antunes
replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will
80
void the warranty.
40
120
66
37
38
61
136
120
69
128
128
65
18
65
19
107
51
135
9
27
128
128
52
125
59
120
54
135
12
125
8
3
12
76
81
25
80
12
120
P/N 1012011 Rev. D 01/20
Exploded Diagram 2
123
60
108
113
118
100
90
57
125
126
85
89
7
50
85
126
64
88
97
131
127
125
101
104
55
90
10
96
79
118
47
119
113
119
45
82
65
19
18
68
74
106
81
75
80
73
71
120
NOTE: Use only genuine Antunes
replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty.
98
120
115
105
28
116
102
120
103
26
P/N 1012011 Rev. D 01/20
13
Exploded Diagram 3
91
58
63
63
30
33
29
134
109
109
86
93
95
67
70
32
83
7
87
34
36
35
4
20
34
7
67
93
95
86
94
83
96
NOTE: See Next Page for Parts List
related to this graphic.
NOTE: Use only genuine Antunes
replacement parts in this egg station. Use of parts other than those supplied by the manufacturer will void the warranty.
108
48
62
92
21
14
P/N 1012011 Rev. D 01/20
Replacement Parts
Item
No.
10 0013095 Bearing Brkt Assy 2 11 0013096 Adjustable Frame Assy 1 12 0013104 Brg Cover Assy. 2 13 0013109 Duct Assembly 1
14 0013110
15 0013111 Assy, Drive Chain Tensioner 1 16 0013234 Platen Assembly (Mfg. No. 9210961) 1
17 0013249
18 0021724
19 0021725
20 0021864 Adjust Frame Wldmt 1 21 0021865 Main Platen Frame Wldmt 1 22 0021885 End Housing Weldment 1 23 0021894 Weldment, End Cover Lock 1 25 0021897 End Housing Panel Weldment 1 26 0021916 Ele. Bracket Weldment 1 27 0021940 Base Weldment 1 28 0021950 Panel Weldment Control Hsng. 1 29 0021953 Weldment, Drive Roller Adj. Lanes 1 30 0021954 Weldment, Idler Adjust Lanes 1 32 0021976 Wldmnt, Drive Roller Main Platen 1 33 0021977 Weldment, Idler, Roller Main Platen 1 34 0022004 Slide Plate Wldmt 4 35 0022005 Crown Plate Wldmt 1 36 0022006 Heel Plate Wldmt 1 37 0022007 Top Hinge Lock Wldmnt 1 38 0022008 Bottom Hinge Lock Wldmnt 1 40 0022105 Cover Weldment 1
41 0022245
44 0400119
45 0400251 Strain Relief Cord Connector 1 47 0400432 Bushing, Open/Closed 1 48 0400458 Insulation, Main Platen 1 50 0506157 Motor Plate 1 51 0506543 Plate, Tensioner LH 1 52 0506544 Plate, Tensioner RH 1 54 0506562 Electrical Cover 1 55 0506566 Plate, Tensioner 2 57 0506839 Bearing Retainer Brckt. 1 58 0506853 Frame Cover 1 59 0506860 Back Cover 1 60 0506862 Duct 1
Part # Description Qty.
2 0012913 Insulator Assembly 1 3 0012961 Door Assembly 1
0013024
4
0013234 Platen Assembly (Mfg. No. 9210961) 1
6 0013025 Drive Motor Assy 1 7 0013092 Cam Bracket Assy 4 8 0013093 Brkt Assy Top 1 9 0013094 Brkt Assy Bottom 1
Platen Assembly (Mfg. No. 9210962 &
9211004)
Housing Door Assy (Mfg. No. 9210961)
Housing Door Assy (Mfg. No.
9210962) Weldment, Brg. Brkt. & Spring Guide
RH Weldment, Brng Brkt & Spring Guide
LH
Plate Wldmt Line Filter (Mfg. No. 9210961 only)
Busing, Shorty 5/8” (Mfg. No. 9210961 & 9210004 only)
Item
No.
61 0506864 Bun Ramp 1 62 0507092 Insulation Plate 1
1
1
1
2
2
1
3
63 0507140 Alum Washer 2 64 0600143 Spring, Compression Setting 1 65 0600158 Spring, Roller Tension 4 66 0600161 Torsion Spring, Locking Bracket Top 1 67 0600162 Spring, Cam 8
68
69 0800950
70 0800473 Rod, Hsg. Spacer 14.375 LG 4 71 1000900 Label, Warning 1 72 1001192 Label, Caution Hot 1 73 1001213 Label, Shock Hazard 1 74 1001505 Label, Control 1 75 1001585 Label, Compression LH 1 76 1001586 Label, Compression RH 1
77 1001589
78 1001643
79 2110197 Clip, Steel Cable 1 80 2100212 Handle, Pocket Pull Snap In 2 81 2100253 Knob, 1/4” Shaft, Push on 2 82 2100334 Thrust Strip 4 83 2120233 Spacer .252 ID X .5 OD X .935” LG 4 85 2150185 Sprocket, 25B18, 1/2” Bore 2 86 2150362 Cam, Hbcs 4 87 2150376 Shaft Crown 1 88 2150378 Sprocket, 25B20 3/8” Bore 1 89 2150393 Drive Chain 1
90 2150484
91 3080144 Screw, #8-32 X 1/4” (#6 Head) 4 92 3080164 Screw, Mach. #8-32 X 1” 4 93 3080340 Nut, Hex Acorn Lock #8-32 8
94 3100187
95 3100215
96 3250193
97 4000186 Motor, 230 V 1 98 4010187 Transformer 240 VAC 12 VAC 1
99 4010221 CAP MP Motor Run 1 100 4030352 Thermostat, HiLimit 700 1 101 4050214 Thermocouple Type K Open End 1 102 4050236 Contactor, 2 Pole 1 103 4051010 Relay, Random Phase Solid State 50A 1 104 4060374 Ground Lug 1 105 4070154 Varistor Board 1 106 4070415 Assy-PCB GST-2H KFC 1
Part # Description Qty.
0700453
0700932
0701120
Power Cord CEE 7/7, 16 Amp.,250 VAC (Mfg. No. 9210961)
NEMA 6-20P 20 Amp, 250 Volt Right Angle (Mfg. No. 9210962)
Power Cord Plug, Locking L6-15P (Mfg. No. 9211004)
Bun Chute (Mfg. No. 9210961 & 9210962 ONLY)
Label ,Wiring Diagram (Mfg. No. 9210962 & 9211004)
Label, Wiring Diagram (Mfg. No. 9210961)
Bearing ASsy, Hi-Temp 1 1/8” OD X 1/2: ID
Screw Set, #10-32 X 3/8 Hex Socket-Cone Point
Scr, Shldr #10-32 X 1/4” W/ 1/4" Shldr Precision
Screw, Hex Head, #1/4-20 X 1.375”, S.s.
1
1
1
1
1
1
8
4
8
4
P/N 1012011 Rev. D 01/20
15
Replacement Parts
Item
No.
107 0200343 Gasket 20" 4 108 7000913 Replacement Fan Kit 1 109 7000984 Main Belt 1
110 7000991 Crown & Heel Belt 1
112 7001428
113 206P130* Nut, HEX KEPS #6-32 (Small Pttrn) 1 115 304P105* Nut, Hex KEPS #4-40 1 116 306P130* Nut, Hex Keps #6-32 (Small Pattern) 9 117 308P124* Screw, Mach One Way #8-32 1 118 308P145* Nut, HEX Acorn #08-32 Low Crown 1 119 308P199* Nut, HEX KEPS #8-32 1
120 308P203*
123 308P340* Nut, HEX Acorn Lock #8-32 1 124 310P102* Washer, IntTooth Lock #10 1 125 310P146* Nut, Hex KEPS #10-32 1
126 310P187*
127 3100188 Socket Head Cap Screw 4 128 310P196* Screw, Shoulder 10-32 SS 1
129 310P204*
130 310P213*
131 310P214* Screw, HEX #10-32 x 1/2” 1 132 325P154* Washer 1/4” Helical Spring Lock 1 133 325P177* Screw, Shoulder 5/16 SD 1 134 325P192* Screw, HEX head #1/4-20 x 1.275” SS 1
135 2150384
136 0506835
137 0325109
138 7001054 GST-2H Belt Kit 1
Part # Description Qty.
Line Filter 10 A (Mfg. No. 9210961 only)
Screw, Tap 8-32 X 3/8” W IntTooth Wshr
Screw Set, #10-32 x 3/8 HEX, Socket­Cone Point
Fillister Head Phillips Screw #10-32 x .25
Screw, PHPNHD #10-16 X 3/4” THRD Form
Bearing Assy, Hi-Temp 1 1/8” Od X 1/2” Id
Bun Stop (Mfg. No. 9210961 & 9210962 ONLY)
Screw ,Hexcap 1/4-20 X 1/2 S.s. T304; Brt
1
1
2
1
1
8
1
9
16
P/N 1012011 Rev. D 01/20
Wiring Diagram
Mfg No. 9210961
P/N 1012011 Rev. D 01/20
17
Wiring Diagram
MfgNo.9210962&9211004
18
P/N 1012011 Rev. D 01/20
Notes
P/N 1012011 Rev. D 01/20
19
Limited Warranty
Equipment manufactured by Antunes has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of eighteen (18) month from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 18 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.
This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and main­tenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
Antunes reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty or merchantability or fitness for a particular purpose, each of which is hereby expressly disclaimed. The remedies described above are exclusive and in no event shall ANTUNES be liable for special consequential or incidental damages for the breach or delay in performance of this warranty.
The warranty does not extend to:
y Damages caused in shipment or damage as result of improper use. y Installation of electrical service. y Installation, calibration, or adjustment. y Normal maintenance outlined in this manual. y Malfunction resulting from improper service or maintenance. y Damage caused by improper installation, abuse, or careless handling. y Damage from moisture getting into electrical components. y Damage from tampering with, removal of, or changing any preset control or safety device. y Damage caused by parts or components not provided by Antunes
Corporate Headquarters
Carol Stream, IL, USA Phone: +1.630.784.1000 Toll Free: +1.800.253.2991
®
Fax: + 1.(630).784-1650
China Facility
Suzhou, China Phone: +84.512.6841.3637 Fax: +86.512.6841.3907
India Facility
Chennai, India Phone: +91.44.25532212 Fax: +91.44.25532415
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