Antunes GST-1H User Manual

Flatbread Toaster
Model GST-1H
Manufacturing Numbers:
9210970 & 9210971
www.antunes.com
P/N 1011446 Rev. B 01/17
TABLE OF CONTENTS
Table of Contents 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Warnings 3 Specications 4 Installation 5 Operation 5
Light/Dark Adjustments 5
User Mode 6 Manager Mode 6 Safety Features 6
Hi-Limit Control 6 Purging product from Toaster 6 Fault Messages 6 Error Codes 6
Daily Cleaning 7 Replacing Belts 7
Removing Belts 7 Installing Belts 7
Cleaning the Top Cooling Fan and Electrical Housing (Annually) 8 Troubleshooting 9 Replacement Parts 11 Wiring Diagram 17 NOTES 18 Limited Warranty 20
IMPORTANT
A.J. Antunes & Co. reserves the right to
change specifications and product de-
sign without notice. Such revisions do
not entitle the buyer to corresponding
changes, improvements, additions or
replacements for previously purchased
equipment.
WARRANTY INFORMATION
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and le a dam­age claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does not extend to:
y Damages caused in shipment or
damage as result of improper use.
y Installation of electrical service. y Normal maintenance as out-
lined in this manual.
y Malfunction resulting from
improper maintenance.
y Damage caused by abuse
or careless handling.
y Damage from moisture into
electrical components.
y Damage from tampering with,
removal of, or changing any preset control or safety device.
SERVICE/TECHNICAL ASSISTANCE
If you experience any problems with the installation or operation of your unit, con­tact Antunes Technical Service at 877-392­7854 Toll Free in the U.S and Canada or at 630-784-0874.
Fill in the information below and have it handy when calling your Authorized Ser­vice Agency for assistance. The serial num­ber is on the specication plate located on
Purchased From
Date of Purchase
Model Number
Serial Number
Manufacturing Number
Use only genuine Antunes replacement parts in this unit. Use of replacement parts other than those supplied by the manu­facturer will void the warranty.
IMPORTANT
Keep these instructions for future refer-
ence. If the unit changes ownership,
be sure this manual accompanies the
equipment.
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P/N 1011446 Rev. B 01/17
IMPORTANT SAFETY INFORMATION
Use the following guidelines for safe op­eration of the unit.
y Read all instructions be-
fore using equipment.
y For your safety, the equipment is
furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
y Install or locate the equipment only
for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.
y Do not operate this equipment if
it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
y This equipment should be serviced
by qualied personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.
y Do not block or cover any
openings on the unit.
y Do not immerse cord
or plug in water.
y Keep cord away from
heated surfaces.
y Do not allow cord to hang over
edge of table or counter.
y Turn the power o, unplug the
power cord, and allow unit to cool down before performing any service or maintenance on the unit.
NOTE: Turning o the power switch
does NOT turn o all power to the unit.
y The procedures in this manual may
include the use of chemical prod­ucts. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Stan­dard manual for the appropriated Material Safety Data Sheets (MSDS).
y The equipment should be grounded
according to local electrical codes to prevent the possibility of electri­cal shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
y All electrical connections must
be in accordance with lo­cal electrical codes and any other applicable codes.
y Do not clean this appli-
ance with a water jet.
WARNINGS
Be advised of the following warnings when operating and performing mainte­nance on this unit.
y If the supply cord is damaged, it
must be replaced by the manu­facturer or its service agent or a similarly qualied person in order to avoid a hazard.
y Do not modify the power sup-
ply cord plug. If it does not t the outlet, have a proper outlet installed by a qualied electrician.
y Do not use an extension
cord with this appliance.
y Electrical ground is re-
quired on this appliance.
y Check with a qualied electrician if
you are in doubt as to whether the appliance is properly grounded.
y When using a chemical cleaner,
be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.
y Inspection, testing, and repair
of electrical equipment should only be performed by quali­ed service personnel.
y Do not use a sanitizing solution or
abrasive materials. These may cause damage to the stainless steel nish.
y Chlorides or phosphates in clean-
ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface nish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.
y The following tips will help
in the maintenance of stain­less steel equipment:
• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done daily with soap, ammonia detergent, and water.
• Stains and spots should be sponged using a vinegar solu­tion.
• Finger marks and smears should be rubbed o using soap and water.
• Hard water spots should be re­moved using a vinegar solution.
P/N 1011446 Rev. B 01/17
3
SPECIFICATIONS
17.25”
(438 mm)
23.4”
(593.4 mm)
(443.3 mm)
17.5”
26”
(661.8 mm)
Model & Mfg. No.
GST-1H
9210970 &
9210971
Volts Watts Hertz
208 4600 60
Plug
Description
L6-30P 30 Amp.,
250 Volt,
Straight Twist Lock
20”
(510.7 mm)
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P/N 1011446 Rev. B 01/17
INSTALLATION
CUT AND REMOVE WIRE TIES
BEFORE OPERATING UNIT
1. Remove unit and all packing mate-
rials from shipping carton.
2. Open the Accessories Box. It should
contain the following:
a. Chute
b. Feeder
c. Owner’s Manual
NOTE: If any parts are missing or dam-
aged, contact Antunes Techni­cal Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-
1000.
3. Remove all packing materials and
protective coverings from the unit and accessories.
4. With assistance, place the unit in
the proper location.
5. Remove the top cover. Wipe the
top cover, chute, and feeder with a clean sanitizer soaked towel. Allow to air dry.
6. Wipe the entire exterior of the unit
with a clean sanitizer soaked towel. Allow to air dry.
NOTE: Do NOT use a dripping wet
cloth. Wring out before use.
7. Attach the top cover, feeder and
chute (Figure 3).
IMPORTANT
Do NOT plug in the power cord or turn
the unit on before removing the wire
ties indicated in the following step.
Damage to the unit may result.
y Turn the unit o if it is on. y Ensure the line voltage cor-
responds to the stated voltage on the specication label and power cord warning tag.
9. Plug the power cord into the ap-
propriate power outlet. Refer to the specication plate for the proper voltage.
Figure 1. - Flatbread Toaster (GST-1H)
OPERATION
1. Press and release the Power button
to turn the toaster on. Allow the toaster to warm up until USE ap­pears in the display
2. Insert product into the unit using
the feeder.
3. Finished product drops onto the
heated landing zone.
Light/Dark Adjustments
The light/dark value can be adjusted when the unit is displaying “USE”. To adjust the light/dark value, press the LIGHTER or DARKER button. The display will change to show the current light/dark value.
NOTE: The default light/dark value is
d0.
Press the LIGHTER or DARKER buttons to change the light/dark value. The adjust­ment range is L1-L9 and d0-d9. L9 is the lightest, d0 is the middle, and d9 is the darkest setting.
To save the light/dark value, wait 5 seconds until the screen displays “USE”.
NOTE: Adjusting the light/dark value
does NOT change the tempera­ture. It changes the speed of the conveyors. The light/dark value will reset to the default value of d0 when the unit is turned o.
8. Unlock and open the side panel
according to gure 2. Cut and remove the wire ties indicated in Figure 2.
When placing the toaster into service, pay attention to the following guidelines.
y Make sure the unit is o and the
unit is at room temperature before plugging in the power cord.
y Do not block or cover any
openings on the unit.
y Do not immerse the power
cord or plug in water.
y Keep the power cord away
from heated surfaces.
y Do not allow the power cord to
hang over edge of table or counter.
y Place the unit on a sturdy, level
table or other work surface.
P/N 1011446 Rev. B 01/17
Figure 2. - Removing Wire Ties
BACK PANEL
HEATED LANDING ZONE
Figure 3. - Components
5
TOP COVER
FEEDER
CHUTE
USER MODE
User Mode allows an operator to view the toaster settings but does not permit any adjustments.
1. Press and hold the PROGRAM but-
ton for 5 seconds. After 5 seconds, the display will show the actual temperature of the top Platen.
2. Press the LIGHTER button to toggle
between the Setpoint and ac­tual temperature of the top Platen Heater.
3. Press the PROGRAM button for 5
seconds. After 5 seconds, the dis­play will show the actual tempera­ture of the bottom Platen.
4. Press the LIGHTER button to toggle
between the Setpoint and actual temperature of the bottom Platen Heater.
5. Press the PROGRAM button to
proceed to the Motor Menu. The display shows actual speed of the motor.
6. Press the LIGHTER button to toggle
between the Setpoint and actual speed of the Motor.
NOTE: The unit will exit User Mode af-
ter 5 seconds of keypad inactiv­ity.
MANAGER MODE
Manager Mode allows an operator to view and adjust the following settings:
y Heater Temperature (front/rear) y Motor Speed y Temperature Units
(Celsius or Fahrenheit)
Manager Mode also allows an operator to view (but not adjust) the Ambient Tem­perature of the Control Compartment.
1. Press and release the Power button
to turn the toaster o.
2. Press and release the Power button while holding the PROGRAM but­ton. Continue holding the button until “ENA” appears on the display (after approximately 10 seconds).
3. Release the PROGRAM button. The display shows the Heater Setpoint Temperature.
4. To adjust the Heater Setpoint Temperature, press the LIGHTER or DARKER buttons to reach the desired temperature.
NOTE: The supplied temperature set-
ting for the Platen is 580 °F (304 °C). It may be set from 500 °F (260 °C) to 600 F (316 °C)
5. Press the PROGRAM button to
program the motor speed.
6. Adjust the Motor Speed Setpoint by pressing the LIGHTER or DARKER buttons to change the motor speed.
NOTE: The Motor Speed is adjustable
from 10-100. The supplied set­ting for Mfg. No. 9210970 is 98. The supplied setting for Mfg. No. 9210971 is 54.
7. Press the PROGRAM button to pro-
ceed to the Temperature Units.
8. To change the Temperatures units from Fahrenheit or Celsius, press the LIGHTER or DARKER buttons.
9. Press and hold the PROGRAM but­ton to save any changes.
NOTE: The unit exits Manager Mode
after 30 seconds of keypad inac­tivity.
SAFETY FEATURES
Hi-Limit Control
A Hi-Limit Control turns o electrical power to the heaters and control circuits and displays HL if the unit overheats. To reset the control:
1. Let the unit cool for 15 minutes.
2. Locate the Hi-Limit Controls on the
rear of the unit. Remove the black protective cap.
3. Press and release the button. Re­install the protective cap.
NOTE: If the Hi-Limit Control requires
continuous resetting, contact your Authorized Service Agency.
Purging product from Toaster
If product gets stuck in the toaster, press and hold both the UP and DOWN arrow buttons to increase the belt speed until the product is purged from the toaster.
Fault Messages
The unit displays fault messages when there is a problem with the unit.
y “Hi” ashes if the Platen Heater
temperature is 30 °F more than the Setpoint or if the Platen Thermo­couple is disconnected or open.
y “CHEC” ashes when the control
compartment ambient tem­perature is more than 150 °F (66 °C). All heaters shut o. The unit will not restart until the control compartment ambient tempera­ture falls below 140 °F (60 °C).
y “PO” ashes if the incoming
power drops below 190 volts. The toaster shuts down.
y “StoP” ashes when the mo-
tor has stopped for seven continuous seconds.
y “SpEd” ashes when the motor
speed drops 25% below the Set­point for 30 continuous seconds.
y “HL” The Hi-Limit has tripped
and needs to be reset.
Error Codes
If any of the following Error Codes appear, press and release the Power button to turn the toaster o. Allow the unit to cool. Then press and release the Power button to turn the toaster on. If the error repeats, contact your Authorized Service Agency for assistance.
NOTE: ERR #1, 2 , 3, 5, 6, 7, and 30 to
51: Internal Error. Cycle the power. If error persists, replace the board.
Error Description
ERR 8 Motor running when it should be
o.
ERR 10 High Internal Temperature.
ERR 11 Shorted Thermocouple.
ERR 12 Open Thermocouple.
ERR 13 Slow warm up.
ERR 14 Shorted Solid State Relay (SSR).
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P/N 1011446 Rev. B 01/17
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