Antunes ESM-600 Service Manual

Original Instructions

Egg Station Mini

Model ESM-600

Owner’s Manual

Manufacturing Number

9300646

www.antunes.com

CAUTION: Read all instructions before using the unit.

P/N 1011552 Rev. A 08/19

Table of Contents

Overview 2

Before Use 2
In Case of Damage 2
Website 2

Service/Technical Assistance 2

In Case of Damage 2
Equipment Information to Save 2
Authorized Service Agency 2

Safety Information 3

Installation 3
Maintenance 3
Service 3

Specications 4

Installation 5

Unpacking 5
Leveling the Unit 5

Operating Instructions 6

Preparing Unit 6
Egg Cooking Procedure 6

Programming 7

Manager Mode 7

Maintenance 8

Daily Cleaning 8
Checking Grill Platen Temperature 8

Troubleshooting 9

Troubleshooting Under cooked Eggs 9
Troubleshooting Egg Rings 9
Error Codes 10
Hi Limit Control 10

Factory Reset 10

Wiring Diagram 11
Replacement Parts 12

Parts List 12
Exploded Views 13

Notes 17
Limited Warranty 18

Overview

This unit is intended to be used for com­mercial applications, for example: in kitch­ens of restaurants, canteens, hospitals and
in commercial enterprises such as baker­ies, butcheries, etc., But not for continuous
mass production of food.

Before Use

This manual contains safety, installation,
and operating procedures for the unit.
Read and understand it completely before
installing or operating the unit. Keep this
document for reference. If the unit changes
ownership, this manual must accompany it.

In Case of Damage

If the unit arrives damaged, le a claim

with the carrier immediately. Save all pack-

ing materials when ling a claim. Freight

damage claims are the responsibility of
the purchaser and are not covered under
warranty.

Website

www.antunes.com

Service/Technical
Assistance

In Case of Damage

If any parts are missing or damaged,
problems with the installation or operation
of this product contact Antunes Customer
Service immediately at [phone]
(toll free).

Fill in the information in the next section

and have it ready when calling for assis­tance. The serial number is on the speci­cation sticker located on the system.

Equipment Information to Save

Purchased from:

Date of purchase:

Model number:

Serial number:

Manufacturing number:

Authorized Service Agency

Name:

Phone No:

Address:

2

P/N 1011552 Rev. A 08/19

Safety Information

Installation

y Read and understand all instructions

before installing or using the unit.

y Install this unit to comply with the

basic plumbing code of the Building

O󰀩cials and Code Administrators,
Inc. (BOCA) and the Food Service
Sanitation Manual of the Food
and Drug Administration (FDA).

y Install and locate the equipment

only for its intended use as
described in this manual.

WARNING

ELECTRICAL SHOCK HAZARD.
Failure to follow the instructions in
this manual could result in serious
injury or death.

Do not modify the power supply cord

plug. If it does not t the outlet, have
a proper outlet installed by a qualied

electrician.

Electrical ground is required on this
appliance.

Check with a qualied electrician if you

are unsure if the appliance is properly
grounded.

Do NOT use an extension cord with this
product.

The unit should be grounded accord­ing to local electrical codes to prevent
the possibility of electrical shock. It
requires a grounded receptacle with
separate electrical lines, protected by
fuses or circuit breaker of the proper
rating.

NEVER unplug the power cord while
the unit is running. Use the proper
shutdown procedure before unplugging
the power cord.

Operation

y The unit is furnished with

a properly grounded cord
connector. Do not attempt to
defeat the grounded connector.

y Do not operate the unit if it has

been damaged or dropped, if it
has a damaged cord or plug, or
if it is not working properly.

y Do not block or cover any

openings on the equipment.

y Do not immerse the cord,

unit, or plug in water.

y Keep the cord away from

heated surfaces.

y Do not allow the cord to hang over

the edge of a table or counter.

y This appliance is not to be used

by persons (including children)
with reduced physical, sensory
or mental capabilities, or lack
of experience and knowledge
unless they have been given
supervision or instruction.

y Children being supervised are

not to play with the appliance.

Maintenance

y Do not use abrasive materials;

they can damage the unit’s

stainless steel nish.

y Do not use corrosive chemicals

in this equipment.

y Chlorides or phosphates in cleaning

agents (e.g., bleach, sanitizers,
degreasers, and detergents) can
permanently damage stainless
steel equipment. The damage is
usually in the form of discoloration,

dulling of the metal surface nish,

pits, voids, holes, or cracks.
This damage is permanent and
is not covered by warranty.

y Always use a soft, damp cloth for

cleaning. Rinse with clear water and
wipe dry. When required, always rub
in the direction of metal polish lines.

y Routine cleaning should be

performed daily with soap and water.

y Rub o󰀨 nger marks and smears

using soap and water.

y Do not clean the unit with a

water jet or steam cleaner.

Service

y Inspection, testing, and

repair of electrical equipment
must be performed only by

qualied service personnel.

y To avoid possible personal injury

and/or damage to the unit, all
inspections, tests, and repair of
electrical equipment should be

performed by qualied personnel

ONLY. Contact Antunes Technical
Service for adjustment or repair.

y Turn the power o󰀨, unplug the power

cord, and allow unit to cool to room
temperature before performing
any service or maintenance.

y If the supply cord is damaged,

it must be replaced by the
manufacturer, its service agent, or

a similarly qualied person in order

to avoid an electrical hazard.

y Cleaning and user maintenance

shall not be made by children
without supervision.

P/N 1011552 Rev. A 08/19

3

Specications

Electrical Ratings

Model &
Mfg. No.

ESM-600

9300646

Volts Watts Amp Hertz

120 1500 12.5 50/60

ElectricalCord&PlugCongurations

Model &
Mfg. No.

ESM- 600

9300646

Description Conguration

5-15P

15 Amp.,

120VAC

Dimensions

C

Model &
Mfg. No.

Width

(A)

Depth

(B)

A

B

Height

(C)

ESM-600

9300646

14.34"

(364.3 mm)

15.05"

(382.2 mm)

9.58"

(243.4 mm)

4

P/N 1011552 Rev. A 08/19

Installation

Unpacking

1. Remove egg station and all packing

materials from the shipping carton. If
any parts are missing or damaged,
contact Antunes Customer Service
IMMEDIATELY at [phone]
(toll free).

2. Remove the information packet.

3. Remove all packing materials and

protective coverings.

4. Wipe all surfaces of the egg station
with a hot damp cloth. Do NOT use a
dripping wet cloth. Wring it out before
use.

5. Clean the egg rings, egg rack, top
cover, scrap bracket and tray in hot,
soapy water. Rinse in clear water and
allow to air dry.

6. Reassemble the egg station.

7. The egg station must be level before

use.

Figure 2. ESM-600

Leveling the Unit

Use a level and adjust the front feet if
necessary.

If a level is not available, pour a small
amount of water onto the center of the cool
grill surface. If it is level, the water will pool
in the middle.

If the water drains away from the middle,
level the egg station by adjusting the legs
as necessary turn clockwise to lower that
corner, counter-clockwise to raise it, as

shown in this gure.

Top Cover

Egg Ring

Egg Rack and Rings

Grill Surface

Scrap Tray

Figure 1. Leveling the Egg Station

NOTICE

Failure to level the table and/or unit

may result in unevenly cooked product.

P/N 1011552 Rev. A 08/19

Tray Bracket

Figure 3. Components

5

Operating Instructions

Preparing Unit

1. Turn the egg station on and allow it

to warm up for 20–30 minutes or until
“USE” is displayed.

2. If necessary, install the top cover and
the egg rack by holding it vertically
and sliding its pins into the slots on
the back of the top cover.

3. Install the egg rings in the egg rack.

Seat the egg rings at on the platen

surface, if required.

4. Lower the egg rack and top cover
while the egg station warms up.

5. Slide the service pan into the tray on

right side of egg station.

To ensure proper cooking, place eggs into rings in this numerical order:

FIFO(rstin,rst
out):Therstegg

in should always be

thersteggout.

5

3

1

Front of unit

Figure 4. Sample Egg Cooking Procedure

6

LILO (last in, last

out): The last egg in

should always be the

4

last egg out.

2

Egg Cooking Procedure

1. Clean the grill. It must be free of all

extra butter, oils, or egg product. If
necessary, use a brush to clean egg
rings.

2. Raise the top cover and brush the egg
rings and grill surface with melted but­ter or the equivalent.

3. Crack the eggs into the egg rings in

the order shown in Figure 2.

4. Break the egg yolks with a spatula.

5. Close the top cover.

6. Fill the trough on the top cover with

warm water until completely full. This
must be done to get a completely
cooked egg. Using less water will
result in under cooked eggs.

NOTICE: Make sure that the holes of the

trough are not clogged. If neces­sary, use a toothpick to clean
out the holes.

7. Press one of the time buttons to begin

the desired cooking cycle. The display
counts down the cooking time.

8. When the audio signal sounds, press

any button to turn o󰀨 the audio signal.

9. Open the cover and raise the egg rack
about 1 inch (26 mm), then drop the
rack to loosen the eggs.

10. Raise the egg rack completely o󰀨 the

eggs and use a spatula to remove

them in the order shown in Figure 4.

11. Scrape any waste from platen grill
surface into the scrap pan. Use a
PLASTIC SCRAPER.

12. Lower the egg rack and cover. The
egg station is ready for further cooking
whenever “USE” is displayed.

Default Cooking Times

Button Time

Time 1 2 min. 45 sec.

Time 2 2 min.

Time 3 30 sec.

Time 4 15 sec.

6

P/N 1011552 Rev. A 08/19