Antunes DMS-100 User Manual

Page 1
DMS-100
Reverse Osmosis System
owner’s manual
Manufacturing Numbers:
9700570
www.ajantunes.com P/N 1011393 Rev. A 06/16
Page 2
CONTENTS
General 2 Warranty Information 2 Service/Technical Assistance 2 Important Safety Information 3 Specications 4 Performance Data Sheet 5 Operation 6 Installation 7 Maintenance 11 Semi-Annual Tasks 13 Troubleshooting 14 Replacement Parts 15 Limited Warranty 20
IMPORTANT
A.J. Antunes & Co. reserves the right
to change specications and product
design without notice. Such revisions do
not entitle the buyer to corresponding
changes, improvements, additions or
replacements for previously purchased
equipment.
IMPORTANT
Keep these instructions for future reference.
If the unit changes ownership, be sure this
manual accompanies the equipment.
GENERAL
This system is manufactured from the nest materials available and is assembled to strict quality standards. This system has been tested at the factory to ensure dependable trouble-free operation.
WARRANTY INFORMATION
Please read the full text of the Limited Warranty in this manual.
If the system arrives damaged, contact the carrier immediately and le a damage claim with them. Save all packing materials when ling a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
y Damages caused in shipment or
damage as result of improper use.
y Installation of electrical service. y Normal maintenance as
outlined in this manual.
y Malfunction resulting from
improper maintenance.
y Damage from moisture leaking into
electrical components.
y Damage from tampering with,
removal of, or changing any preset control or safety device.
SERVICE/TECHNICAL ASSISTANCE
If you experience any problems with the installation or operation of your system, contact A.J. Antunes & Co. at 1-630-784­1000, or toll free in the United States at 1-800-253-2991.
Fill in the information in the next col­umn and have it handy when calling for assistance. The serial number is on the specication plate located on the system.
Purchased From
Date of Purchase
Model Number
Serial Number
Mfg. Number
Suggested replacement period for the RO Cartridge is 1 year.
For sales in the state of Iowa:
Seller:
CAUTION
When installed on metallic plumb-
ing, a properly sized electrical bonding
jumper must be installed across the inlet
and outlet pipes serving this unit.
IMPORTANT
This equipment is to be installed to comply with the basic plumbing code of the Building Ocials and Code Ad-
ministrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food
and Drug Administration (FDA).
Date:
Buyer:
Date:
IMPORTANT
Water Flow Regulator Assemblies are NOT
interchangeable. Operating the system with
the wrong Water Flow Regulator or without
a regulator can damage the system, cause
personal injury, and voids the warranty!
P/N 1011393 REV. A 06/162
Page 3
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use the following guidelines to safely operate the system:
y Read all instructions before
using equipment.
y Install or locate the equipment
only for its intended use as described in this manual.
y Do NOT use corrosive chemicals
in this equipment.
y Do NOT operate this equipment
if it has a damaged cord or plug; if it is not working properly, or if it has been damaged or dropped.
y This equipment should be serviced
by qualied personnel only. Contact A.J. Antunes & Co. for repair.
y Do NOT immerse cord
or plug in water.
y Keep cord away from heated surfaces. y This equipment should be
supplied with only cold water.
y For installations in Massachusetts, the
Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to. The use of saddle valves are not permitted. Please consult your local plumber.
The following warnings and cautions appear throughout this manual and should be care­fully observed.
y This equipment is to be installed
to comply with the local plumbing code and any other applicable code.
y Water pressure must not
exceed 100 psig (690 kPa). To reduce water pressure, install a water pressure regulator and set to suit the application.
y When installed on metallic
plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this unit.
NOTE: If the inlet water pressure is
less than 50 psig (345 kPa), it is recommended that a suitably­sized booster system be installed (outlet pressure 60 psig - 100 psig max/441-kPa - 690 kPa max).
Protect from becoming dry
If the membrane dries out, irreversible dam­age to the RO membrane may result. Protect the lter from becoming dry by keeping it wet and sealed at all times.
Protect from freezing
If the RO membrane freezes during opera­tion or storage, irreversible damage to the membrane and brittle cracking of the cartridge or housing may result.
Protect from direct sunlight or other UV sources
Avoid long-term exposure to direct sunlight or other UV sources. The RO should be stored in a dark location.
Protect from high temperatures or abrupt variation in temperature
The maximum operating temperature is 100°F (38°C). Avoid abrupt variations in tem­perature. Any temperature variation should be made slowly.
Protect from rough handling or dropping
Mechanical damage, external breakage, and/or internal breakage of the lter can result if the system is dropped or bumped. Handle with care at all times during trans­portation and installation.
Protect from organic solvents and concentrated acids
Prevent any and all contact of the mem­brane with strong solvents, solvents containing chlorine, or concentrated acids. Do NOT use strong solvents or concen­trated acids on any plastic parts of the lter system. Examples of some solvents to avoid: acetone, methyl acetate (nail polish remover); hexane (spot removers); turpen­tine, toluene (paint thinners); dry cleaning solutions, insecticides.
Protect from abrasive material
The membranes must be protected from abrasive materials like shavings left in a pipe. Abrasive materials in contact with the membrane can cause irreversible damage to the membrane. All pipes must be ushed clean before installing the lter. All plastic parts of the lter system must be protected from sharp objects like knives, sand paper, or other tools. Cutting or nicking a plastic part can weaken it and cause a leak. Do NOT use abrasive cleansers on any plastic parts.
Protect from water hammer
The system must be protected from shock, pressure surges, or pulsation that may occur inside water pipes. Water hammer occurs in pipes when a valve or faucet shuts quickly. Install a water hammer arrestor (pressure vessel containing compressed air separated from the water by a diaphragm) to reduce pressure shock.
P/N 1011393 REV. A 06/16 3
Page 4
SPECIFICATIONS
A A
Model & Mfg. No.
DMS-100 9700570
C
Width
(A)
12”
(31 cm)
B B
Depth
(B)
7”
(18 cm)
Height
(C)
14.5”
(37 cm)
Operating
Weight
16 lbs
(7.3 kg)
C
Tank Assembly
13.5”
(35 cm)
CAUTION
When installed on metallic plumb-
ing, a properly sized electrical bonding
jumper must be installed across the inlet
and outlet pipes serving this unit.
Replacement Cartridges
Replacement Part Number
Carbon Cartridge (Twin Pack) 7001197
DMS-100
Reverse Osmosis Cartridge (Single Pack) 7001198
Replacement Cartridge Kit (3 Pack) 7001201
11
(28 cm)
16”
(41 cm)
37 kg
(17 kg)
P/N 1011393 REV. A 06/164
Page 5
PERFORMANCE DATA SHEET
Filter Cartridge Capacities
Minimum Operating
Pressure
Maximum Operating
Pressure
Minimum Operating
Temperature
Maximum Operating
Temperature
pH Range 3-10
Maximum Total Dissolved
Solids (TDS)
Maxmimum Hardness < 15 grains
Site Density Index < 5 SDI
Iron, Hydrogen Sulde, or
Manganese
Capacity 100 (GPD)
(Membrane performance after 24 hours at 77° F
(25° C), 500 ppm, TDS, and 65 psig)
NOTE: Do not use with water that is
microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. Systems certi­ed for cyst reduction may be used on disinfected waters that may contain lterable cysts.
40 psig (276 kPa)
100 psig (690 kPa)
40° F (4° C)
100°F (38° C)
2,000 ppm
0 ppm
Performance Claims for Percent Reduction
Substance
Total Dissolved Solids
(TDS)
Minimum %
Reduction
90%
P/N 1011393 REV. A 06/16 5
Page 6
OPERATION
Overview
y Normal Operation Mode
During Normal Operation Mode, water enters the Inlet and ows through the Filter before exiting the outlet as us­able product water.
The drain line runs continuously as long as the system is making water. This drain line ushes the minerals removed by the RO membrane.
NOTE: DO NOT plug or stop the water
ow from the drain line. If this ow is stopped, water will contin­ued to be ltered, but the system will not ush. This will cause the RO membrane to plug prema­turely and reduce the life of the RO System.
y Tank Full Mode
When the tank is full, no water runs out of the drain line.
CAUTION
Stopping the drain ow can cause the
Filter to plug prematurely and may
reduce the life of the lter. Consult
the factory for more information.
Yellow - Drain
Blue - Tank
Figure 1. Bulkhead Identication
Green - Feed Water
Figure 2. System Components
P/N 1011393 REV. A 06/166
Page 7
INSTALLATION
1. Open the large box. It should
contain:
a. Plate-Mounted RO System with
Cartridges installed
b. Tank Assembly with valve
attached
c. Tank Mounting Bracket
d. Owner’s Manual
e. 1 Tee Fiting, 3 Hose Barb Fittings,
and Tubing.
NOTE: If any parts are damage, contact
A.J. Antunes & Co. IMMEDIATELY at 1-800-253-2991toll free in the U.S and Canada or 1-630-784-1000.
2. Remove all packing materials and
protective coverings from the system and bracket.
Equipment Setup
Plumbing
NOTE: The system must be connected to
the COLD water line. Do NOT con­nect the system to the hot water line.
The RO system uses the following connections:
Connection Description
System Inlet
System Outlet
(Product Water)
Drain
(154.4 mm)
3/8” OD Tube (1/2” ID Hose
3/8” OD Tube (1/2” ID Hose
1/4” OD Tube (1/2” ID Hose
6 in
Barb)
Barb)
Barb)
8 in
(203.2 mm)
When making a plumbing connection to the system, use a back-up wrench on the supporting plumbing. Always use a quality, approved pipe sealant or thread seal tape on pipe threads. Do NOT allow pipe sealant inside pipes.
Do NOT over tighten the connections. Use plastic ttings when connecting to the plastic connections of the system.
If soldered plumbing is used, do NOT apply heat to, or near, the ltration system. Use union (O-ring seal) connections for ease of installation and future servicing.
Suggested Tools and Supplies for Installation
The following tools and supplies are sug­gested to help with the installation:
y Screwdriver y Adjustable Wrenches y Drill with Bits y Level y Tape Measure y Pipe Dope or Thread Seal Tape y Two Gallon Bucket y Fresh, Unscented Liquid
Chlorine Bleach
y Pipe Wrenches y Hose or pipe for drain line
12.32 in
(312.8 mm)
8 in
(203.2 mm)
CAUTION
Due to its weight and size, the Tank Assembly
MUST be mounted with the provided Mount-
ing Bracket. Read the Mounting the System
section before attempting to mount the
system. Use care when lifting heavy objects.
Mounting the System
The RO System comes with a Mounting Bracket for the system and for the tank When mounting the system, pay attention to the following guidelines:
y Allow sucient access for tank
replacement and connections.
y Do not mount the system or tank
above an electrical outlet.
y Mount the system near a drain
for ushing operations.
y Mount the system after the
base ltration system and before the equipment selected for this water quality.
y Secure the Mounting Bracket into
wall studs or with the appropriate heavy duty mounting hardware.
The system cover is also the system mount­ing plate. Refer to Figure 3. The mounting holes are 6 inches (154.4 mm) apart. Plan your mounting accordingly.
The tank mounting bracket has four mount­ing holes which are 12.32 inches (312.8 mm) apart horizontally and 8 inches (203.2 mm) apart vertically. The tank can be mounted with the tank valve toward the bottom (recommended) or towards the top.
Follow these steps to secure the RO system and Tank Bracket to the wall (See Figure 3):
1. Secure the RO system to the wall using the holes provided. Make sure the mounting hardware secures the system into wall studs or use the ap­propriate mounting hardware.
2. The tank Mounting Bracket is designed so that the tank can be mounted within 2 feet of the system (recommended).
3. Use a stud nder and level to attach the tank bracket to the wall with the appropriate mounting hardware.
4. Lift the system and mount it to the hanging hardware. Do the same separately for the tank.
Figure 3. Mounting the System
P/N 1011393 REV. A 06/16 7
Page 8
Drain Valve Connection
The drain is for ushing particle buildup out of the system during operation. The drain line can be installed one of two ways:
1. Install a sucient length of 1/4” OD tubing (not supplied) from the drain outlet on top of the RO system to the drain.
OR
2. Using the short length of 1/4” OD tubing, the reducing union, and hose barb (supplied), run a sucient length of 1/2” ID Hose (not supplied) from the drain outlet on top of the RO System to the drain.
Remember to use a hose clamp (not supplied) on the hose barb tting.
When connecting the drain hose, pay atten­tion to the following guidelines:
y The drain line plumbing must
be able support the ow rate when the system operates.
y The drain line leading out of
the system must be as short as possible and slope downwards without any kinks or loops.
y The drain line plumbing must
be positioned and secured at least 2 inches above the drain (Figure 4). This air gap protects the system from contamination in the event of a backed-up drain.
y The drain used must not be
blocked or restricted.
y The drain used must be as large or
larger than the drain line plumbing.
y The drain line from the system
should be secured at the drain using appropriate mounting hardware.
NOTE: The drain MUST accommodate a
ow of up to 1 gpm.
Secure
End
Drain
Secure
End
Floor Drain
Figure 4. Drain Line Plumbing
Drain Line from
System
2” (5.1 cm)
minimum
Standpipe
2” (5.1 cm)
minimum
P/N 1011393 REV. A 06/168
Page 9
Inlet Water Plumbing
Filtered water from a base ltration system should be connected to the inlet of the RO System.
Connect 1/2” ID Beverage hose (not sup­plied) to the outlet of the base ltration system.
Before connecting to the RO System inlet, the plumbing from the base ltration system must be ushed clear of all debris. Hold a bucket at the inlet water line and slowly open the base ltration water valve. Allow the plumbing to ush until all debris is removed.
System Inlet Connection
The System Inlet has a 3/8” OD tube connection at the Inlet (Figure 6). Use the hose barb tting (supplied) and 1/2” ID beverage hose (not supplied). Remember to use an appropriate hose clamp (not supplied) on the beverage tubing.
Filtered Water Permeate Outlet Connection
The System Outlet has a 3/8” OD tube con­nection (Figure 6). Use the 3/8” OD tubing (supplied) to connect between the System outlet and the Tank inlet valve. Make sure to install the Tee tting (supplied) in this line between the System and the Tank. Cut the line and install the Tee tting where appropriate.
Yellow - Drain
Blue - Tank
Figure 5. Inlet and Outlet Connections
Green - Feed Water
P/N 1011393 REV. A 06/16 9
Figure 6. System Connections
Page 10
Rinsing the RO System
The RO System must be rinsed to remove any air and protective solution before the system is used.
NOTE: The RO System must be rinsed
TO DRAIN before use. Rinsing to drain removes storage solution and air.
1. Check that all tubing connections
are rmly seated. Check to see that the cartridge retainer clips are properly engaged and locked. Failure to keep the retaining clip in place will result in accidental leaks and ooding.
2. Make sure the Tank valve is OPEN.
3. Turn on the water supply and check
for leaks.
4. Allow the system to run and the tank to ll.
5. When the tank is full, the pump will shut o. Leave the tank undisturbed for at least 8 hours to ensure proper sanitization.
6. Two hours after the inlet water is turned on, check again for leaks, especially at the tank and tub­ing connections leading from the Product water outlet to the tank. These parts will not see full pres­sure until 2 hours after the system is activated.
7. After 8 hours, open the product wa­ter valve to allow the product water in the tank to run out to drain at maximum ow. The initial discharge will be dark due to the bulk of the carbon nes being washed out. There may be the scent of chlorinat­ed water due to the sanitizing agent in the tank.
8. When the ow has diminished to a fast drip, close the valve and allow the tank to rell. The system is ready for use.
Sanitizing the Plumbing
The plumbing from the RO System must be sanitized to eliminate possible contamination that may have occurred during the installation process.
One ounce (30 ml) of liquid chlorine bleach (regular bleach, unscented 5.25 % - 6 % sodium hypochlorite) or Kay-5 sanitizer solution (Sodium Dichloro-s-Triazinetrione Dihydrate, 6%) or equivalent can be used to sanitize the plumbing.
The Kay-5 sanitizer solution is made by dissolving a 1 oz. packet of Kay-5 powder in 2 oz. (60 ml) of clean warm water. This can be done by removing 1 inch from the top of the Kay-5 packet and adding the 2 oz. of warm water to the packet. Mix with a coee stirrer to dissolve. When added to the plumbing from the RO System, this will cre­ate a 60-100 ppm chlorine solution.
NOTE: Follow the handling and safety
instructions supplied with the sanitizer.
1. Follow the steps in the Rinsing the
RO System section of this manual.
2. Turn o the water to the system.
3. Close the Tank valve.
4. Allow the system and plumbing to
drain by opening the line down­stream to the RO System.
5. Disconnect the line to the equip­ment being served at the Tee tting and pour the sanitizer into the line using a cup or funnel. Be careful not to spill the sanitizer onto clothing or skin.
6. Reattach the line to the Tee tting.
7. Slowly turn on the Tank valve and
allow water to ow through the line and out to the equipment.
8. Let stand without water ow for at least 15 minutes to allow time for the pipes to be sanitized.
9. After 15 minutes without water ow, open the line at the equipment and allow water and sanitizer to ow un­til the presence of sanitizer is gone.
10. Reconnect all lines and turn on water to the RO. The system is now ready for use.
P/N 1011393 REV. A 06/1610
Page 11
MAINTENANCE
Replacing the RO Cartridge
NOTE: Always install 2 new Carbon
cartridges after replacing the RO Cartridge.
1. Turn o water to the system by clos-
ing the feed water valve.
2. Close the tank valve.
3. Open a valve on the product water
line or line to the equipment to de­pressurize the line. Close or reattach when ow stops.
4. Remove the retaining clip from the RO cartridge on the system. Pull the cartridge o evenly at the top and bottom. Set used cartridge aside.
NOTE: Water may drain from the system
and cartridge as it is removed.
5. Install the new cartridge by lining
up the cartridge tubes with the unit connectors. Insert the tubes into the connectors, rocking gently from side to side as necessary until the car­tridge tubes are properly engaged in the unit connectors.
6. Install the retaining clip, ensuring the slide locks snap into place in the slots. If the clip does not snap easily into place through the slots, this means the cartridge is not fully inserted into the connectors. Press the top or bottom of the cartridge to engage the connector so that it snaps fully into place.
NOTE: Failure to properly install the
retaining clip will result in ac­cidental leaks and ooding.
7. Turn on the feed water.
8. Open a valve on the product water
line or line to the equipment. Close when water starts running out of the line.
9. Observe the system for leaks, espe­cially at the newly replaced cartridge.
10. Open the tank valve.
11. The system should be ushed as
described in the installation section under RINSING THE RO SYSTEM.
12. Record the serial number of the new cartridge and next change date.
WHITE
CONNECTOR
ON TOP
Bottom Side
Port Open
P/N 1011393 REV. A 06/16 11
Figure 8. RO Cartridge
Page 12
Replacing the Carbon Cartridges
NOTE: Always install 2 new Carbon
cartridges after replacing the carbon.
1. Turn o the water to the system by
closing the feed water valve.
2. Close the tank valve.
3. Open a valve on the product water
line or line to the equipment to de­pressurize the line. Close or reattach when ow stops.
4. Remove the retaining clip from the cartridge on the system. Pull the cartridge o evenly at the top and bottom. Set used cartridge aside. Repeat for second cartridge.
NOTE: Water may drain from the sys-
tem and cartridges as they are removed.
5. Install the new cartridge by lining
up the cartridge tubes with the unit connectors. Insert the tubes into the connectors, rocking gently from side to side as necessary until the car­tridge tubes are properly engaged in the unit connectors.
6. Install the retaining clip, ensuring the slide locks snap into place in the slots. If the clip does not snap easily into place through the slots, this means the cartridge is not fully inserted into the connectors. Press the top or bottom of the cartridge to engage the connector so that it snaps fully into place.
NOTE: Failure to properly install the
retaining clip will result in ac­cidental leaks and ooding.
7. Install the second cartridge accord-
ing to steps 5 and 6.
8. Turn on the feed water.
9. Open a valve on the product water
line or line to the equipment. Close when water starts running out of the line.
10. Observe the system for leaks, espe­cially at newly replace cartridge.
11. Open the tank valve.
12. The system should be ushed as
described in the installation section under RINSING THE RO SYSTEM.
13. Record the serial number of the new cartridges and next change date.
Sanitization
The downstream plumbing should be sanitized every six months. When neces­sary, follow the SANITIZING THE PLUMBING procedure in the Installation section of this manual.
GREEN
CONNECTOR
ON TOP
Bottom Side Port Blocked
Figure 9. Carbon Cartridge
P/N 1011393 REV. A 06/1612
Page 13
Initial Performance Verication
After initial ush, a TDS (Total Dissolved Solids) measurement should be taken and recorded. This data can be used to compare to factory test data and future system data. Some deviations may occur due to dier­ences in feed water TDS and temperature
Total Dissolved Solids ( TDS) Rejection Test
USe a TDS meter to measure the TDS in both the feed water and product water. Calculate the percent rejection using the formula below. Rejection should be 85% or better:
100 x (Feed TDS - Product TDS) / (Feed TDS) = % Rejection
Example:
Feed TDS = 500 ppm Product TDS = 25 ppm 100 x (500 - 25) / (500) = 95% Rejection
RO Recovery Calculation
Using a stop watch and graduated cylinder (or other calibrated volume), measure the product water ow rate and the drain ow rate. The product water ow rate should be the ow coming directly from the RO System, not from the tank. Close the tank valve to make this measurement. Calculate the percent recovery using the formula below:
100 x (Product Flow Rate) / (Product + Drain) = % Recovery
Example:
Product Flow Rate = 25 mil/min Drain Flow Rate = 200 ml/min 100 x (25) / (25 + 200 ) = 11.1% Recovery
Recovery is dependent on feed water tem­perature and pressure. Measure and record the feed water temperature and pressure whenever measuring the percent recovery.
Tank Pressure Switch Test
With the product water line connected to the tank and with the system running, close the tank valve. The pressure in the line from the system will rise and the system should shut o (drain ow stops).
Opening the tank valve allows the pressure to drop in the line from the system and the system should turn on.
SEMIANNUAL TASKS
Check Permeate Tank Air Pre-Charge
The permeate tank air charge should be checked every six months:
Tools and supplies required:
Air Pressure Gauge, 5-40 psi range (0.3 -
2.7 bar) with tire valve (Schrader Valve) connection.
Source of compressed air (manual bicycle tire pump or air compressor).
CAUTION
Air pre-charge should be checked and adjust-
ed under zero system pressure. The system must be depressurized before checking the tank pre-charge. Do NOT adjust the tank air pre-charge with the system under pressure.
CAUTION
Be careful when adding air to the tank. Do
NOT add too much air pressure to the tank.
1. Refer to Figure 1. Depressurize the
system by closing the Inlet valve and opening the Tank valve. Make sure the Permeate Tank is fully drained.
2. Unscrew the protective cap from the air valve on the tank.
3. Use the pressure gauge to check the tank pre-charge for pressure.
NOTE: If any water comes out of the
air valve, the tank bladder has ruptured and the tank needs to be replaced.
4. The permeate tank should have a
pressure of 5-8 psi.
y To add pressure to the permeate
tank, use a manual bicycle tire pump or other source of compressed air.
y To release pressure from the
permeate tank, press the center pin on the air inlet valve.
5. Once the permeate tank is at 5-8 psi, replace the protective cap on the air valve.
6. Pressurize the system by opening the Inlet and Tank valves.
ANNUAL TASK
Change Carbon and RO Cartridges
Both the Carbon Cartridges and the RO Cartridge should be changed once a year.
Follow the change procedures for each as shown earlier in this Maintenance section.
P/N 1011393 REV. A 06/16 13
Page 14
TROUBLESHOOTING
Problem Possible Cause Corrective Action
Inlet/Outlet valves closed. Open the inlet/Outlet valves.
System depressurized. Pressurize system.
No water comes out of the lter system.
Low water ow comes out of the lter system.
Water tastes bad.
Flush runs continuously. Tank pressure switch stuck open. Replace tank pressure switch.
Permeate pump not working. Replace permeate pump.
Inlet Strainer (if installed) is plugged. Clean or replace Inlet Strainer.
RO Cartridge is plugged. Replace RO Cartridge.
Carbon Cartridges are plugged. Replace carbon cartridges.
See Above. See Above.
The inlet water pressure is too low. Boost the inlet water pressure.
Tank air charge low. Add air to tank.
Tank diaphragm ruptured, waterlogged. Replace tank.
Carbon cartridges need replacing. Replace carbon cartridges.
Storage/shipping solution not completely rinsed out of the system.
Biological growth in pipes. Sanitize plumbing.
Water conditions changed. Consider installing additional ltration.
Broken membrane in RO Cartridge. Replace RO Cartridge.
Rinse the system for a longer period of time; replace carbon cartridges.
Water splashes at drain during ush.
Water leaks at ends of the Filter cartridge after changing cartridge.
Water leaks from system tting or connection
Drain line not positioned properly. Reposition the end of the drain line.
Drain not capable of handling ow rate. Clean drain; nd alternate drain.
Fitting o-ring not lubricated or cut. Replace tting.
Cartridge not seated properly in tting. Re-install cartridge in ttings.
Fitting broken or loose. Tighten or replace the tting.
P/N 1011393 REV. A 06/1614
Page 15
REPLACEMENT PARTS
2
8
4
3
5
6
7
Replacement Parts can be purchased from an authorized dealer. Contact A.J. Antunes & Co. at 1-630-754-1000 or toll free in the United States at 1-800-253-2991.
Item Part # Description Qt y.
1 7001197 Replacement Carbon Kit,
Twin Pack
7001198 Replacement RO Kit,
Single Pack
7001201 Replacement Cartridge
Kit, Triple Pack (incl. 7001197 and 7001198)
2 7001200 Tank assembly w/ valve 1
3 2080157 Product water Tee Fitting 1 4 2080155 Adapters, 3/8” OD x 1/2”
Hose Barb
5 2080129 Reducing Union, 3/8” OD
Tube x 1/4” OD Tube
6 5206015 Tubing 3/8” OD 2 ft.
1
1
1
4
1
1
7 5206017 Tubing, 1/4” OD 1 ft. 8 0507649 RO Tank Bracket 1 9 7001199 Replacement Permeate
Pump Kit (not shown)
1
P/N 1011393 REV. A 06/16 15
Page 16
Date
Feed
Temperature
(°F)
Feed
Pressure
(psig)
Product Flowrate (ml/min)
Drain Flowrate (ml/min)
Percent
Recovery
(%)
Product
TDS
(ppm)
Feed
TES
(ppm)
Percent
Rejection
(%)
P/N 1011393 REV. A 06/1616
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P/N 1011393 REV. A 06/16 17
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NOTES
P/N 1011393 REV. A 06/1618
Page 19
NOTES
P/N 1011393 REV. A 06/16 19
Page 20
LIMITED WARRANTY
Equipment manufactured by A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high qual­ity standards. These units are warranted to be free from defects in materials and workmanship for a period of two years from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations*. The ultra filtration membrane cartridge is warranted under the same terms and conditions on a prorated basis for 36 months from date of purchase.
*To ensure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1. This warranty does not cover failures due to improper system installation, defects caused by improper storage or handling prior to placing of the equipment into service. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment.
2. A.J. Antunes & Co. reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equip­ment do not constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s documentation. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL A.J. ANTUNES & CO. BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
Prices and specications are subject to change without notice.
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