Antunes DCH-12 User Manual

Page 1
DISPLAY CABINETS
HEATED
Model DCH
Owner’s Manual
P/N 1010677 Rev. D 12/99
MANUFACTURING
9020440 9020442 9020444 9020450 9020452 9020455 9020456 9020458 9020460 9020462 9020464 9020465 9020466 9020468 9020470 9020472 9020480 9020481 9020482 9020485 9020486
®
C
US
Page 2
DISPLAY CABINET HEATED
1
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
General
The Roundup Display Case attractively displays your food and maintains it at ready-to-eat temperature. A convection fan circulates oven heat throughout the entire display cabinet while a digitally controlled ther­mostat maintains a constant temperature. Humidity water trays extend food holding times by reducing moisture loss.
Models DCH-10, DCH-20 and DCH-30 are designed for POTENTIALLY HAZARDOUS FOOD display.
Models DCH-12, DCH-22 & DCH-32 are designed for NON-POTENTIALLY HAZARDOUS FOOD display.
This manual provides the safety, installation and oper­ating procedures for the unit. We recommend that all information contained in this manual be read prior to installing and operating the unit.
This unit is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
OWNER INFORMATION
Installation
.................................................................6
Unpacking .................................................................6
Equipment Setup ......................................................6
Operation
...................................................................7
General ......................................................................7
Operating Instructions ...............................................7
Maintenance
.............................................................8
Cleaning ...................................................................8
Parts Replacement....................................................8
Troubleshooting
......................................................11
Replacement Parts ............................................
12-19
Wiring Diagram .......................................................
20
Warranty ....................................................
Back Cover
Owner Information
.....................................................1
General ......................................................................1
Warranty Information .................................................1
Service/Technical Assistance ....................................2
Important Safety Information
...................................2
Specifications
............................................................4
Electrical Ratings ......................................................4
Electrical Cord & Plug Configurations ......................4
Model Designation ....................................................4
Temperature Ranges ................................................5
Capacities .................................................................5
Dimensions ...............................................................5
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference.
If the unit changes ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them.
Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
Page 3
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
WARNING
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
WARNING
HOT SURFACE WARNING. Indicates infor­mation important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
IMPORTANT SAFETY INFORMATION
DISPLAY CABINET HEATED
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification
plate located on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
OWNER INFORMATION (continued)
Refer to the service agency directory included with your unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those
supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854 if you have trouble locating your local authorized service agency.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, addi­tions or replacements for previously purchased equipment.
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual.
• Do not operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face let­ters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The unit should be grounded according to local electrical codes to prevent the possibili­ty of electrical shock. It requires a grounded receptacle with separate electrical lines, pro­tected by fuses or circuit breaker of the prop­er rating.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli­ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administration, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• Do not immerse cord or plug in water.
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam­age to the stainless steel finish.
• Do not use corrosive chemicals in this equip­ment.
• Chlorides or phosphates in cleansing agents (e.g. bleach, sanitizers, degreasers or deter­gents) could cause permanent damage to stainless steel equipment. The damage is usu­ally in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty.
• The following tips are recommended for main­tenance of your stainless steel equipment.
- Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routine cleaning should be done daily using soap, ammonia detergent and water.
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
- Hard water spots should be sponged using a vinegar solution.
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DISPLAY CABINET HEATED
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Model Voltage Watts Amps Hertz
DCH-10/12 120 1550 12.9 50/60
DCH-20 208/220 2100 8.8 50/60
DCH-22/32 120 1800 15.0 50/60
DCH-30/32 208 2900 12.1 50/60
220-240
SPECIFICATIONS
Electrical Ratings
Electrical Cord & Plug Configurations
CAUTION All electrical connections must be in accordance with local electrical codes and any other applica­ble codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO FOL-
LOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
Electrical ground is required on this appliance.
Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
Do not use an extension cord with this appli­ance.
Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
Letter Description Configuration Code*
F NEMA-5-15P
15 Amp, 120 VAC
T NEMA 5-20P
20 Amp, 120 VAC
V NEMA 6-20P
20 Amp, 250 VAC
C CEE 7/7 Schuko
20 Amp, 250 VAC
C Commercial Cord
H Harmonized Cord
* Used in model designation.
Model Designation
TYPE OF POWER CORD
H = HARMONIZED C = COMMERCIAL
TYPE OF PLUG
C = CEE 7/7 Schuko
F = NEMA 5-15P T = NEMA 5-20P
V = NEMA 6-20P
DCH-10 XX DCH-12 DCH-20 DCH-22 DCH-30 DCH-32
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DISPLAY CABINET HEATED
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Capacities
DCH-10/DCH-12
One 2-1/2" (63.5 mm) deep full size steam table
pan.
One water tray at 4 quarts (3.8 liters).
DCH-20/DCH-22
Two 2-1/2" (63.5 mm) deep full size steam table
pans.
Two water trays at 4 quarts (3.8 liters) each.
DCH-30/DCH-32
Three 2-1/2" (63.5 mm) deep full size steam table
pans.
Two water trays at 5 quarts (4.7 liters) each.
Temperature Ranges
DCH-10: 150°-165°F (66°-74°C)
DCH-12: 100°-165°F (38°-74°C)
DCH-20: 150°-165°F (66°-74°C)
DCH-22: 100°-165°F (38°-74°C)
DCH-30: 150°-165°F (66°-74°C)
DCH-32: 100°-165°F (38°-74°C)
Dimensions
Model Dim. A Dim. B Dim. C
DCH-10 15-1/8" 30-1/4" 22-13/32" DCH-12 (384 mm) (768 mm) (569 mm)
DCH-20 30-1/4" 30-1/4" 22-13/32" DCH-22 (768 mm) (768 mm) (569 mm)
DCH-30 42-1/16" 30-1/4" 22-13/32" DCH-32 (1068 mm) (768 mm) (569 mm)
A
B
C
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DISPLAY CABINET HEATED
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Figure 1. Display Components (DCH-10 Shown)
Unpacking
1. Remove unit and all packing materials from ship­ping carton.
2. Open the large box. Remove all packing materi­als and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877­392-7854.
3. Wash all components in soap and water. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring out before use.
4. Install components in unit.
Equipment Setup
When placing the unit into service, pay attention to the following guidelines.
• Make sure power to the unit is off and the unit is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
• Place unit on a sturdy, level table or work surface.
• Ensure that the line voltage corresponds to the stated voltage on the unit specification label.
• Turn off the rocker switch. Connect the unit to the power supply.
INSTALLATION
CAUTION All electrical connections must be in accordance with local electrical codes and any other applica­ble codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO FOL-
LOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
Electrical ground is required on this appliance.
Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
Do not use an extension cord with this appli­ance.
The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
Water Tray
Diffuser
Heat Shield
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Figure 2. Filling Water Tray (DCH-10 Shown)
Figure 3. Controls
Figure 4. Loading Food (DCH-10 Shown)
1. Slide the water tray(s) out until rectangular open­ing is exposed and fill with clean tap water (Figure 2). See
Specifications
for tray capacity.
2. Carefully push tray into unit avoiding any spillage.
3. Set the rocker switch (Figure 3) to the ON posi­tion.
4. To set desired temperature, depress and hold the temperature button (Figure 3) while turning the temperature control knob to the desired setting (setpoint).
IMPORTANT: Setpoint temperature can be changed without depressing the temperature button, so do not turn the temperature control knob unless you want to change the setpoint temperature.
IMPORTANT: Models DCH-12, DCH-22 and DCH-32 have a temperature range of 100°-165°F (38°-74°C) which is below the safe holding temperature for some foods. Only non-potentially hazardous food should be held in these units.
NOTE: Setpoint temperature is the desired tempera­ture setting. Indicated temperature is the actual tem­perature inside the cabinet. When the temperature but­ton is depressed and held, setpoint temperature is dis­played; when released, the indicated temperature is displayed.
5. The unit will reach the desired temperature and humidity in 30-45 minutes.
NOTE: If more humidity is desired, remove one or more tray diffusers. If not humidity is desired, operate the unit without water in the water tray(s).
6. Open the rear door and place the serving table pan(s) into the unit (Figure 4). Load the pan(s) with food using tongs or similar utensil. Close the door.
OPERATION
Rocker Switch (Power On/Off)
Specification Tag
Temperature Button
Temperature Control Knob
Page 9
3. Wash all components in soap and water. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring out before use.
4. Wash and dry all surfaces of the unit.
5. Install components in unit.
Parts Replacement
HEAT LAMP REPLACEMENT
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Gently, but firmly, depress the lamp socket and remove the lamp (Figure 5).
4. Install a new lamp while depressing the socket. Make sure lamp is fully seated before releasing socket.
DISPLAY CABINET HEATED
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
MAINTENANCE
WARNING Do not use a sanitizing solution or abrasive mate­rials. The use of these may cause damage to the stainless steel finish.
WARNING All glass surfaces must be cool before cleaning. Once cool, wipe glass with a clean cloth. Do not attempt to clean glass when hot or with cold towel as shattering glass may occur.
WARNING All glass surfaces must be cool before cleaning. Once cool, wipe glass with a clean cloth. Do not attempt to clean glass when hot or with cold towel as shattering glass may occur.
CAUTION
Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equip­ment. The damage is usually in the form of discol­oration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stain­less steel equipment:
• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done daily using soap, ammonia detergent and water.
• Stains and spots should be sponged using a vinegar solution.
• Finger marks and smears should be rubbed off using soap and water.
• Hard water spots should be sponged using a vinegar solution.
WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
CAUTION Do not handle heat lamp with fingers. Use a tis­sue or clean cloth to handle lamps.
Cleaning
The unit requires a minimum amount of maintenance. To ensure proper operation, clean the unit at the end of each serving day.
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
WARNING Do not remove water tray(s) or pan(s) while unit is hot or personal injury may result.
Figure 5. Heat Lamp Replacement
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
Figure 6. Display Lamp Replacement
FRONT DISPLAY GRAPHICS OR LAMP REPLACEMENT
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
4. Using a screwdriver or similar flatbladed tool, gently pry one side of the display panel assembly from the unit (Figure 6), then remove the panel.
5. DCH-10/12: Remove lamp by gently turning it counterclockwise. Install a new lamp.
DCH-20/22/30/32: Remove fluorescent tube by gently turning it up and out of the sockets. Remove bulb deflector and install on new tube, then install tube into unit.
6. Install new graphics by removing the white dif­fuser plate and transparency holder. Replace transparency and reinstall holder and plate.
REAR DOOR REPLACEMENT
DCH-10/12 Models
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Open the rear door and lift off the hinge pins.
4. Place new door on hinge pins and slide door down into track.
DCH-20/22/30/32 Models
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Firmly grasp the sides of one glass door. Lift the door up and out of the bottom track. Repeat for the other door.
4. Place new door in the inside upper track. Push up firmly and slide bottom of door into bottom inside track. Install other door into outside tracks the same way.
DCH-10/12
DCH-20/22/30/32
Figure 7. Rear Door(s) Removal/Installation
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
MAINTENANCE (continued)
FRONT GLASS PANEL REPLACEMENT
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Loosen the screw securing each top glass retain­er. Slide retainer up and to the rear.
4. Tilt front glass panel assy. forward on the hinge plate and remove from unit.
5. To reinstall, be sure glass panel assy. is fully seat­ed in hinge plate, then tilt panel assy. fully rear­ward. Secure with top retainer and tighten screws.
SIDE GLASS REPLACEMENT
1. Turn rocker switch to the OFF position.
2. Unplug the power cord from the electrical outlet and allow the unit to cool to room temperature before proceeding.
3. Remove the screws securing each top retainer and remove retainers.
4. Tilt front glass panel assy. forward on the hinge plate and remove from unit.
CAUTION Front glass panel replacement should be per­formed by two people to prevent damage to the glass.
Figure 7. Glass Panel (s) Replacement
Top Glass Retainer Assy.
Front Glass Panel
Top Cap Assy.
Side Glass
5. Remove both top cap assys.
6. Lift side glass panel up and forward to remove it from the glass clips.
7. To reinstall, position side glass panel into glass clips. Push fully rearward. Reinstall front glass panel assy.
8. Secure with top caps and retainers. Tighten screws.
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip­ment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Unit does not operate. Temperature display does not light.
No heat.
Display panel does not light.
Halogen heat lamp(s) will not light.
No power.
Defective electrical outlet.
Loose connection.
Defective power cord or plug.
Defective rocker switch (power on/off).
Defective temperature display control.
Defective heating element(s).
Defective thermocouple.
Defective solid state relay.
Defective stepdown transformer.
Light bulb burned out.
DCH-20/22/30/32 only. Defective ballast.
Heat lamp(s) burned out.
Defective resistor assy.
Faulty quartz lamp socket.
Check that power cord is plugged in. Check fuse or circuit breaker.
Plug unit into another outlet or have outlet replaced.
Check and tighten all electrical connections.
Replace power cord.
Replace switch.
Replace control.
Replace heating element(s).
Replace thermocouple.
Replace solid state relay.
Replace transformer.
Replace light.
Replace ballast.
Replace heat lamp(s).
Replace resistor assy.
Replace socket.
Problem Possible Cause Corrective Action
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P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
REPLACEMENT PARTS – DCH-10/12
1
3
7
58
57
6
5
4
34
33
31
47
30
28
29
32
14
27
35
50
43
42
36
50
60
59
23
22
48
19
54
50 44
2
41
47
40
61
56
37
26
38
52
46
21
55
24
49
17
54
15
39
20
25
50
55
51
16
45
49
11
53
12
47
14
18
10
8
9
12
13
F
60
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A.J. Antunes & Co.
1 0011103 Front Glass Panel Assy. 1 2 0021057 Inner Lamp Housing Weldment 1 3 0011107 Resistor Assy. 1 4 0503046 Housing, Lamp 1 5 0900214 Rear Door 1 6 2110139 Hinge, Lift-Off 2 7 2100145 Knob, Cover 1 8 0503044 Diffuser, Water Tray 1 9 0503038 Water Tray 1 10 0502172 Heat Shield 1 11 0021058 Control Panel Weldment 1 12 402K172 Temperature Control Display,
150°-165°F (66°-74°C), DCH-10 1
7000118 Temperature Control Display,
100°-165°F (38°-74°C), DCH-12 1 13 4010151 Rocker Switch, Power On/Off 1 14 0900143 Side Glass 1 15 0020702 Heat Sink Assy. 2 16 4010159 Transformer, 120V/12V 1 17 405K125 Relay, Solid State 1 18 4060304 Terminal Block, 3-Pole 1 19 4060341 Terminal Block, 8-Pole 1 20 0502045 Retainer, Glass, LH** 1
0502044 Retainer, Glass, RH** 1
21 0020670 Top Cap Assy., LH** 1
0020669 Top Cap Assy., RH** 1 22 0502866 Cover, Lamp Housing Bracket 1 23 0502865 Bracket, Lamp 1 24 0501946 Grill, Blower 1 25 0700463 Power Cord w/Plug, NEMA 5-15P 1 26 020K110 Gasket Kit, Bottom 1 27 0503042 Lamp, Bulkhead 1 28 4060360 Candelabra Lamp Holder 4
29 0503052 Bracket, Lamp 1 30 4060359 Lamp, 120V, 10 Watt 4 31 0900216 Diffuser Panel 1 32 2070120 Nipple, 1/8-27 1 33 0900215 Display Panel 1 34 0021056 Display Frame Weldment 1 35 400K123 Blower Kit, 120V 1 36 0200202 Magnetic Strip 1 37 5040036 Base Hinge Assy. 1 38 4030305 Heating Element, 120V 1 39 4050163 Thermocouple Assy. 1 40 0503037 Duct, Access Cover 1 41 0503045 Heat Deflector 1 42 4060252 Lamp, Quartz Halogen, 100 Watt 1 43 4060189 Lamp Holder, Quartz 2 44 0800316 Guard, Lamp 1 45 040P138* Strain Relief w/Locknut 1 46 210P116* Rubber Bumper Pad 1 47 306P101* Nut, Hex, #6-32, SS 1 48 306P105* Screw, #6-32 x 1/2, SS 1 49 306P130* Nut, Hex, KEPS, #6-32 1 50 308P103* Screw, #8-32 x 1/4, One-Way 6 51 308P124* Screw, #8-32 x 1/2, One-Way 1 52 308P127* Screw, #8-32 x 5/16, SS 1 53 308P143* Nut, Hex, KEPS, #8-32 1 54 308P144* Screw, #8-32 x 1/4, #6 Head 2 55 308P159* Thumbscrew, #8-32 x 11/32 1 56 310P146* Nut, Hex, KEPS, #10-32 1 57 310P110* Screw, #10-32 x 1/2, SS 4 58 310P123* Screw, #10-24 x 1/2, SS 1 59 040P111* Snap Bushing 2 60 306P123* Screw, #6-32 x 7/8 2 61 308P151* Screw, #8-32 x 5/16" 1
Item Part Description Qty.
No.
Item Part Description Qty.
No.
REPLACEMENT PARTS – DCH-10/12
* Only available in packages of 1
0.
** LH/RH is determined by viewing front of curved glass panel.
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REPLACEMENT PARTS – DCH-20/22/30/32
1
3
57
43
34
14
33
32
31
30
42
29
46
45
35
50
36
44
41
40
51
2
53
57
57
37
38
39
5
4
6
7
8
9
55
49
58
21
24
47
56
57
19
20
18
22
58
23
53
56
52
54
25
17
48
16
14
10
15
11
12
13
56
28
27
59
26
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REPLACEMENT PARTS – DCH-20/22/30/32
1 0011002 Front Glass Panel Assy. 1 1 - - -
0011003 Front Glass Panel Assy. - - 1 1 1 2 0020922 Inner Lamp Housing Weldment 1 1 - - -
0020923 Inner Lamp Housing Weldment - - 1 1 1 3 0010706 Resistor Assy., 120V - 1 - - 1
0010664 Resistor Assy., 208V 1 - 1 1 ­4 0502895 Housing, Lamp 1 1 - - -
0502850 Housing, Lamp - - 1 1 1 5 0800236 Display Rack (Optional) 1 1 - - -
0500237 Display Rack (Optional) - - 1 1 1 6 0010704 Sliding Door Assy., Clear Glass 2 - - - -
0010705 Sliding Door Assy., Clear Glass - - 2 2 2
0011133 Sliding Door Assy., Mirrored Glass
(Mfg. No. 9020481 only) - 2 - - -
7 0501820 Support, Center Pan 1 1 - - -
0501869 Support, Center Pan - - 2 2 2 8 0501965 Diffuser, Water Tray 2 2 - - -
0501966 Diffuser, Water Tray - - 2 2 2 9 0501807 Water Tray 2 2 - - -
0501866 Water Tray - - 2 2 2 10 0502172 Heat Shield 22333 11 0020744 Control Panel Weldment 1 1 - - -
0020745 Control Panel Weldment 00111 12 402K172 Temperature Control Display, 150°-165°F1 - 1 - -
403K276 Temperature Control Display, 65°-75°C
(Mfg. Nos. 9020458/468/456/466 only) - - 1 - -
7000118 Temperature Control Display, 100°-165°F- 1 - 1 1 13 4010110 Rocker Switch, Power On/Off 11111 14 0900143 Side Glass 22222 15 0020702 Heat Sink Assy. 11111 16 4010142 Transformer, 240V/12V 1 - 1 1 -
4010159 Transformer, 120V/12V - 1 - - 1 17 405K125 Transformer, 230V/115V 1 - 1 1 ­18 4010159 Relay, Solid State 11111 19 0010494 Ballast Assy., 20 Watt Lamp 1 1 - - -
0010495 Ballast Assy., 30 Watt Lamp - - 1 1 1 20 0502045 Retainer, Glass, LH** 11111
0502044 Retainer, Glass, RH** 11111 21 0020670 Top Cap Assy., LH** 11111
0020669 Top Cap Assy., RH** 11111 22 2100183 Door Track, Upper 1 1 - - -
2100185 Door Track, Upper 00111 23 2100184 Door Track, Lower 1 1 - - -
2100186 Door Track, Lower - - 1 1 1 24 0501946 Grill, Blower 11222
Item Part Description Qty.
(240V) (120V)
No.
DCH-20 DCH-22 DCH-30 DCH-32 DCH-32
* Only available in packages of 1
0.
** LH/RH is determined by viewing front of curved glass panel.
Page 17
DISPLAY CABINET HEATED
16
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
REPLACEMENT PARTS – DCH-20/22/30/32 (continued)
1
3
57
43
34
14
33
32
31
30
42
29
46
45
35
50
36
44
41
40
51
2
53
57
57
37
38
39
5
4
6
7
8
9
55
49
58
21
24
47
56
57
19
20
18
22
58
23
53
56
52
54
25
17
48
16
14
10
15
11
12
13
56
28
27
59
26
Page 18
DISPLAY CABINET HEATED
17
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
REPLACEMENT PARTS – DCH-20/22/30/32 (continued)
25 0700388 Power Cord w/Plug, NEMA 6-20P 1 - 1 1 -
0700448 Power Cord w/Plug, NEMA 5-20P - 1 - - 1
0700475 Power Cord w/Plug, CEE 7/7
(International only) 11111
26 020K107 Gasket Kit, Bottom 1 1 - - -
020K108 Gasket Kit, Bottom - - 1 1 1 27 0501849 Lamp, Bulkhead 1 1 - - -
0501874 Lamp, Bulkhead - - 1 1 1 28 4060253 Fluorescent Lampholder 22222 29 0502178 Reflector Bulb 1 1 - - -
0502179 Reflector Bulb - - 1 1 1 30 4060254 Fluorescent Bulb, 20 Watt 1 1 - - -
4060255 Fluorescent Bulb, 30 Watt - - 1 1 1 31 0900151 Diffuser Panel 1 1 - - -
0900153 Diffuser Panel - - 1 1 1 32 0900173 Transparency Holder 1 1 - - -
0900174 Transparency Holder - - 1 1 1 33 0900150 Display Panel 1 1 - - -
0900152 Display Panel - - 1 1 1 34 0020673 Display Frame Weldment 1 1 - - -
0020674 Display Frame Weldment - - 1 1 1 35 400K116 Blower Kit, 230V 1 - 2 2 -
400K123 Blower Kit, 120V - 1 - - 2 36 0200154 Magnetic Strip 2 2 - - -
0200155 Magnetic Strip - - 2 2 2 37 5040027 Base Hinge Assy. 11111 38 4030239 Heating Element, 230V, 825 Watts 2 - 3 3 -
4030278 Heating Element, 120V, 700 Watts - 2 - - -
4030304 Heating Element, 120V, 500 Watts ----3 39 7000227 Thermocouple Kit 11111 40 0501806 Duct, Access Cover 1 1 - - -
0501865 Duct, Access Cover 00111 41 0502555 Heat Deflector 1 1 - - -
0502556 Heat Deflector - - 1 1 1 42 4060252 Lamp, Quartz Halogen, 100 Watt 22222 43 4060189 Lamp Holder, Quartz 44444 44 0800224 Guard, Lamp 1 1 - - -
0800229 Guard, Lamp - - 1 1 1 45 0502866 Cover, Lamp Housing Bracket 22222 46 0502865 Bracket, Lamp Housing 22222 47 2040123 Connector, Male, 1/8 x 1/8 11111 48 040P112* Strain Relief w/Locknut 1111­49 210P116* Rubber Bumper Pad 1111­50 306P101* Nut, Hex, #6-32, SS 1111-
Item Part Description Qty.
(240V) (120V)
No.
DCH-20 DCH-22 DCH-30 DCH-32 DCH-32
* Only available in packages of 1
0.
** LH/RH is determined by viewing front of curved glass panel.
continued on next page
Page 19
DISPLAY CABINET HEATED
18
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
REPLACEMENT PARTS – DCH-20/22/30/32 (continued)
1
3
57
43
34
14
33
32
31
30
42
29
46
35
50
45
36
44
41
40
51
2
53
57
57
37
38
39
5
4
6
7
8
9
55
49
21
58
24
47
56 19
57
20
18
22
58
23
53
56
52
54
25
17
48
16
14
10
15
11
12
13
56
28
27
59
26
Page 20
DISPLAY CABINET HEATED
19
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
REPLACEMENT PARTS – DCH-20/22/30/32 (continued)
51 306P105* Screw, #6-32 x 1/2, SS 1111­52 306P130* Nut, Hex, KEPS, #6-32 1111­53 308P103* Screw, #8-32 x 1/4, One-Way 6666­54 308P124* Screw, #8-32 x 1/2, One-Way 1111­55 308P127* Screw, #8-32 x 5/16, SS 1111­56 308P143* Nut, Hex, KEPS, #8-32 1111­57 308P144* Screw, #8-32 x 1/4, #6 Head 2222­58 308P159* Thumbscrew, #8-32 x 11/32 1111­59 310P146* Nut, Hex, KEPS, #10-32 1111­60 310P110* Screw, #10-32 x 1/2, SS 4444­61 310P123* Screw, #10-24 x 1/2, SS 1111­62 040P111* Snap Bushing 2222­63 308P105* Screw, #8-32 x 1/2, SS 22222
Item Part Description Qty.
(240V) (120V)
No.
DCH-20 DCH-22 DCH-30 DCH-32 DCH-32
* Only available in packages of 1
0.
** LH/RH is determined by viewing front of curved glass panel.
Page 21
DISPLAY CABINET HEATED
20
P/N 1010677 Rev. D 12/99
A.J. Antunes & Co.
WIRING DIAGRAMS
DCH-10/12 (120V) DCH-20/30/32 (240V)
DCH-22/32 (120V)
Page 22
A.J. ANTUNES & CO.
180 Kehoe Blvd. • Carol Stream, Illinois 60188
Telephone (630) 784-1000 • FAX (630) 784-1650 • 1-877-392-7854
www.ajantunes.com
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and mainte­nance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This
warranty does not pay travel, mileage, or any other charges for an authorized service agency to reach the equip­ment location.
2.Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equip­ment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
5.THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD­ING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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