6000i

anilam 6000i Technical Manual

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6000i CNC Technical Manual

September 2008

Ve 04

627787-21 · 9/2008 · KS · Printed in USA · Subject to change without notice

www.anilam.com

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CNC Technical Manual

P/N 627787-21 - Warranty

Warranty

ANILAM® is a brand manufactured and sold by Acu-Rite Companies Inc. Acu-Rite Companies Inc. warrants its products to be free from defects in material and workmanship for one (1) year from date of installation. At our option, we will repair or replace any defective product upon prepaid return to our factory.

This warranty applies to all products when used in a normal industrial environment. Any unauthorized tampering, misuse or neglect will make this warranty null and void.

Under no circumstances will Acu-Rite Companies Inc., any affiliate, or related company assume any liability for loss of use or for any direct or consequential damages.

The foregoing warranties are in lieu of all other warranties expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

The information in this manual has been thoroughly reviewed and is believed to be accurate. ACU-RITE® Companies Inc. reserves the right to make changes to improve reliability, function, or design without notice. ACU-RITE Companies Inc. assumes no liability arising out of the application or use of the product described herein.

ANILAM® and ACU-RITE® are registered trademarks of ACU-RITE Companies Inc.

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P/N 627787-21 - Contents

Section 1 - Introduction

General Information....................................................................................................... 1 – 1

System Overview ........................................................................................................... 1 – 1

Product Designations.................................................................................................... 1 – 2

Meaning of the Symbols Used in this Manual............................................................. 1 – 2

6000i Overview............................................................................................................... 1 – 3

Software Update Procedure.......................................................................................... 1 – 4

Section 2 - Mounting and Electrical Installation

General Information....................................................................................................... 2 – 1

Safety Precautions ......................................................................................................... 2 – 1

Degrees of Protection .................................................................................................... 2 – 2

Electromagnetic Compatibility ........................................................................................ 2 – 2

Handling the HDR Hard Disk and SIK ........................................................................... 2 – 3

Shipping Brace of the HDR ............................................................................................ 2 – 3

Installing/Removing the HDR and SIK ........................................................................... 2 – 4

Environmental Conditions ............................................................................................. 2 – 5

Heating and Cooling ....................................................................................................... 2 – 5

Humidity ......................................................................................................................... 2 – 6

Mechanical Vibration ...................................................................................................... 2 – 6

Mounting Considerations............................................................................................... 2 – 7

MC, CC, Inverter, and Amplifier Power Module ............................................................. 2 – 7

Shipping Brace of the Hard Disk .................................................................................... 2 – 8

Installing and Removing the Hard Drive and SIK ........................................................... 2 – 8

Display ........................................................................................................................... 2 – 8

Connection Overview .................................................................................................... 2 – 9

Connecting MC 400 and CC 600 with Maximum Six Control Loops .............................. 2 – 9

Cable and Basic Circuit Overview ................................................................................ 2 – 10

MC 400 and CC 600 Pinouts........................................................................................ 2 – 10

Position Control for Encoders .......................................................................................2 – 11

Encoders for Speed Control ......................................................................................... 2 – 12

Touch Probe ................................................................................................................. 2 – 13

PWM Connection to Axis/Spindle Motors .....................................................................2 – 22

CNC Power Supply and Control Signals ...................................................................... 2 – 23

Control-Is-Ready Signal ............................................................................................... 2 – 24

Power Supply for PLC Outputs ..................................................................................... 2 – 24

Buffer Battery ................................................................................................................2 – 26

Analog Nominal Value Output ...................................................................................... 2 – 27

Analog Input ................................................................................................................. 2 – 28

Switching Inputs 24 VDC (PLC) ....................................................................................2 – 30

Switching Outputs 24 VDC (PLC) ................................................................................ 2 – 34

Flat Panel Display ........................................................................................................ 2 – 38

Manual Panel ............................................................................................................... 2 – 40

CNC Keyboard ............................................................................................................. 2 – 42

I/O Module Connection ................................................................................................ 2 – 43

Data Interfaces ............................................................................................................. 2 – 46

USB Interface ............................................................................................................... 2 – 49

Drive Controller Enable ................................................................................................2 – 50

PLC Input/Output Units ................................................................................................ 2 – 51

I/O Module and I/O Expansion Base Module P/N Summary....................................... 2 – 51

Handwheel Input ............................................................................................................ 2 – 52

RM 500 Remote Handwheel ........................................................................................ 2 – 53

RM 300 Panel-Mounted Handwheel ............................................................................ 2 – 56

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PM 350 Panel-Mounted Handwheel .............................................................................2 – 57

Console FP 6000i ......................................................................................................... 2 – 60

Manual Panel MP 6000M and MP 6001M.................................................................... 2 – 61

Section 3 - Machine Parameters

General Information....................................................................................................... 3 – 1

The Configuration Editor............................................................................................... 3 – 2

Calling the Configuration Editor ......................................................................................3 – 3

Machine Parameter Screen ............................................................................................3 – 5

Entering and Editing Machine Parameters ..................................................................... 3 – 7

Managing Configuration Files .......................................................................................3 – 13

Sort File Content .......................................................................................................... 3 – 13

Table View ................................................................................................................... 3 – 14

Access Rights .............................................................................................................. 3 – 14

Update Rules ...............................................................................................................3 – 16

Remove Syntax Error ................................................................................................... 3 – 17

Reset Update Version .................................................................................................. 3 – 17

Backup of Parameters .................................................................................................. 3 – 18

Allocation of Configuration Data................................................................................ 3 – 19

Setup of a Parameter File............................................................................................ 3 – 22

MP Subfiles................................................................................................................... 3 – 23

Syntax of MP Subfile .................................................................................................... 3 – 23

Activating MP Subfiles ..................................................................................................3 – 23

Displaying/Editing Data Records in the Configuration Editor ....................................... 3 – 26

MP Change List in the Configuration Editor ................................................................. 3 – 28

MP Movement Monitoring ............................................................................................ 3 – 29

MP Programming Station Mode ................................................................................... 3 – 29

Read or Change Machine Parameters via a PLC Module......................................... 3 – 31

Overview of the Machine Parameters of the 6000i ................................................... 3 – 35

System ......................................................................................................................... 3 – 35

Channels ......................................................................................................................3 – 87

Axes ........................................................................................................................... 3 – 104

KeySynonym ..............................................................................................................3 – 131

Section 4 - Modules and PLC Operands

Overview of Modules..................................................................................................... 4 – 1

Overview of the PLC Operands .................................................................................... 4 – 6

PLC Operands of the “General Data” Group ..................................................................4 – 6

PLC Operands of the “Operating Mode Group” Group ..................................................4 – 8

PLC Operands of the “Machining Channels” Group .......................................................4 – 9

PLC Operands of the “Axis” Group ..............................................................................4 – 12

PLC Operands of the “Spindle” Group .........................................................................4 – 14

Section 5 - Configuring the Axes and Spindle

Machine Structure........................................................................................................... 5 – 1

Adapting the Control to Machine Structure ....................................................................5 – 2

Definition of Axes ...........................................................................................................5 – 3

Configuration of Machining Channels......................................................................... 5 – 4

Configuring a Machining Channel ..................................................................................5 – 5

Traversing the Reference Marks ....................................................................................5 – 9

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Moving to Restore Position ..........................................................................................5 – 10

Configuration of Axes ................................................................................................. 5 – 11

Axis Designations and Coordinates .............................................................................5 – 11

Programmable Axes .....................................................................................................5 – 15

Physical Axes ...............................................................................................................5 – 17

Virtual Axes ..................................................................................................................5 – 21

Encoders...................................................................................................................... 5 – 23

Type of Encoder ..........................................................................................................5 – 23

Distance-Coded Reference Marks ..............................................................................5 – 27

Encoder Connections ..................................................................................................5 – 28

Defining the Traverse Direction ...................................................................................5 – 31

Encoder Monitoring .....................................................................................................5 – 32

Analog Axes ................................................................................................................. 5 – 35

Reading Axis Information ........................................................................................... 5 – 36

Traverse Ranges.......................................................................................................... 5 – 42

Lubrication Pulse......................................................................................................... 5 – 43

Controlling Axes by PLC (PLC Axes).......................................................................... 5 – 44

Stopping/Starting Axes by PLC ................................................................................... 5 – 44

Axis Error Compensation............................................................................................. 5 – 56

Backlash Compensation ...............................................................................................5 – 58

Linear Axis Error Compensation ..................................................................................5 – 60

Nonlinear Axis Error Compensation .............................................................................5 – 62

Compensation of Thermal Expansion ..........................................................................5 – 70

Machine Kinematics ..................................................................................................... 5 – 72

Configuration of the Machine Kinematics ......................................................................5 – 72

Definition of the Transformation with Vectors ................................................................5 – 79

Reference Marks ........................................................................................................... 5 – 82

Definition .......................................................................................................................5 – 82

Traversing the Reference Marks ...................................................................................5 – 82

Defining the Process of Traversing the Reference Marks .............................................5 – 85

“Pass Over Reference Point” Mode of Operation ..........................................................5 – 92

The Control Loop.......................................................................................................... 5 – 95

Relation Between Jerk, Acceleration, Velocity, and Distance .......................................5 – 96

Geometry Filter ..............................................................................................................5 – 98

Look-Ahead .................................................................................................................5 – 100

Interpolator ..................................................................................................................5 – 107

Filter Before Position Control Loop .............................................................................5 – 108

Position Controller .......................................................................................................5 – 112

Activating and Deactivating Position Control Loops ....................................................5 – 120

Feed-Rate Enable .......................................................................................................5 – 123

Controller Parameters for Manual Traverse ................................................................5 – 124

Controller Parameters for Analog Axes .......................................................................5 – 125

Switching Parameter Blocks ........................................................................................5 – 133

Monitoring Functions ................................................................................................. 5 – 136

Monitoring the Drives ..................................................................................................5 – 136

Position Monitoring ......................................................................................................5 – 138

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Movement Monitoring ..................................................................................................5 – 141

Standstill Monitoring ....................................................................................................5 – 142

Positioning Window .....................................................................................................5 – 143

Temperature Monitoring ..............................................................................................5 – 146

Read Actual Utilization of Drive Motors .......................................................................5 – 147

EMERGENCY STOP Monitoring .................................................................................5 – 149

Spindles...................................................................................................................... 5 – 151

Configuring Spindles ...................................................................................................5 – 151

Spindle Position Encoder ............................................................................................5 – 152

Filtering the Acceleration Values .................................................................................5 – 153

Controlling the Spindle ................................................................................................5 – 154

Stop Spindle at Trip Dog Position ...............................................................................5 – 165

Spindle for Per-Revolution Feed .................................................................................5 – 166

Gear Shifting ...............................................................................................................5 – 167

Tapping .......................................................................................................................5 – 167

Integrated Oscilloscope ............................................................................................. 5 – 168

Fundamentals .............................................................................................................5 – 168

Prepare Recording ......................................................................................................5 – 170

Record Signals ............................................................................................................5 – 174

Analyze Recording ......................................................................................................5 – 176

Saving and Loading Recordings .................................................................................5 – 179

Configure the Colors of the Oscilloscope Display .......................................................5 – 181

Section 6 - Machine Integration

Display and Operation.................................................................................................... 6 – 1

Position and Status Display .............................................................................................6 – 1

Unit of Measurement for Display and Operation .............................................................6 – 3

Decimal Separator ...........................................................................................................6 – 4

Switching the Control On/Off......................................................................................... 6 – 5

Powering Up the Control .................................................................................................6 – 5

Shutting Down the Control ..............................................................................................6 – 6

Conversational Language .............................................................................................6 – 11

Control Operation in the Operating Mode Group ...................................................... 6 – 14

Modes of Operation .......................................................................................................6 – 14

Control Operation in the Machining Channel............................................................. 6 – 16

Channel-Specific Settings .............................................................................................6 – 16

NC Program Run ...........................................................................................................6 – 17

Error Status ...................................................................................................................6 – 25

Assignments in Manual Modes of Operation .................................................................6 – 26

M Functions (M Strobe)................................................................................................ 6 – 27

Assigning M Functions to the Machining Channels .......................................................6 – 27

Configuration of M Functions ........................................................................................6 – 28

Overview of M Functions of the 6000i ...........................................................................6 – 32

S Function (S Strobe) ................................................................................................... 6 – 37

Assigning S Functions to the Machining Channels .......................................................6 – 37

Configuration of S Function ...........................................................................................6 – 38

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T Functions (T Strobe).................................................................................................. 6 – 41

Assigning T Functions to the Machining Channels .......................................................6 – 41

Configuration of T Functions .........................................................................................6 – 42

Alias Functions (Alias Strobe)..................................................................................... 6 – 45

Assigning Alias Functions to the Machining Channels ..................................................6 – 45

Configuration of Alias Functions ....................................................................................6 – 46

Error Messages and Log Files..................................................................................... 6 – 47

Error Window .................................................................................................................6 – 48

Error Log .......................................................................................................................6 – 50

Keystroke Log File ........................................................................................................6 – 54

Saving Log Files ............................................................................................................6 – 55

PLC Error Messages .....................................................................................................6 – 56

Structure of the Error Text File ......................................................................................6 – 58

Keystroke Simulation ................................................................................................... 6 – 65

Control Keyboard ..........................................................................................................6 – 65

Machine Operating Panel ..............................................................................................6 – 70

Electronic Handwheel................................................................................................... 6 – 71

General Handwheel Parameters ...................................................................................6 – 71

Serial Handwheel ..........................................................................................................6 – 73

Handwheel at Position Encoder Input ...........................................................................6 – 76

Traverse Per Handwheel Revolution .............................................................................6 – 80

Assigning a Handwheel to an Axis ................................................................................6 – 81

Override ......................................................................................................................... 6 – 86

Override Devices ...........................................................................................................6 – 86

Compensation for Potentiometers .................................................................................6 – 88

Override Functions ........................................................................................................6 – 89

PLC Inputs/Outputs ...................................................................................................... 6 – 94

Diagnosis of the Programmable Logic (PL) .................................................................6 – 95

24 VDC Switching Input/Outputs .................................................................................6 – 99

Analog Inputs .............................................................................................................6 – 101

Analog Outputs ..........................................................................................................6 – 103

Incremental Jog Positioning...................................................................................... 6 – 104

Operating Times and System Times......................................................................... 6 – 107

Measuring Operating Times ........................................................................................6 – 107

System Time ...............................................................................................................6 – 113

Tool Changer............................................................................................................... 6 – 115

Tool and Pocket Number .............................................................................................6 – 115

Commissioning ........................................................................................................... 6 – 126

Preparation .................................................................................................................6 – 126

Adjusting the Servo Amplifier .....................................................................................6 – 128

Commissioning the Axes ............................................................................................6 – 129

Diagnosis with the On-Line Monitor (OLM).............................................................. 6 – 145

Introduction ................................................................................................................6 – 145

Operation of the OLM ..................................................................................................6 – 147

Screen Layout .............................................................................................................6 – 151

Selecting Axes and Channels .....................................................................................6 – 153

Group of NC Axes .......................................................................................................6 – 154

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Group of Spindle Commands ......................................................................................6 – 166

Group of NC Channels ................................................................................................6 – 168

Hardware Group ..........................................................................................................6 – 173

Auxiliary Group ............................................................................................................6 – 178

PLC Group ..................................................................................................................6 – 183

Queue Trace ...............................................................................................................6 – 185

END Soft Key ..............................................................................................................6 – 187

Frequent Causes of Error ............................................................................................6 – 187

Section 7- PLC Programming

PLC Functions................................................................................................................ 7 – 2

The Symbolic PLC-API (New Programming Interface) .................................................. 7 – 3

ANILAM PLC Basic Program ......................................................................................... 7 – 6

Selecting the PLC Mode ................................................................................................ 7 – 6

PLC Main Menu ............................................................................................................. 7 – 7

The API DATA Function ................................................................................................. 7 – 9

The Watch List Function ............................................................................................... 7 – 10

The Table Function ...................................................................................................... 7 – 12

The Compile Function .................................................................................................. 7 – 17

The Edit Function ......................................................................................................... 7 – 18

Operands ...................................................................................................................... 7 – 19

Operand Overview ....................................................................................................... 7 – 20

Timers .......................................................................................................................... 7 – 23

Counter ........................................................................................................................ 7 – 28

Fast PLC Inputs ........................................................................................................... 7 – 30

Data Organization ....................................................................................................... 7 – 32

PLC System Files ........................................................................................................ 7 – 32

Tables............................................................................................................................ 7 – 36

Creating a New Table Type .......................................................................................... 7 – 37

Creating a New Table with File Manager ..................................................................... 7 – 45

Inserting Additional Columns in an Existing Table ....................................................... 7 – 46

Deleting Columns from an Existing Table .................................................................... 7 – 47

Removing Column Names and Column Descriptions .................................................. 7 – 47

Symbolic Names for Tables ......................................................................................... 7 – 48

Editing Tables Via the PLC ......................................................................................... 7 – 49

Access to Tables Via SQL Commands ........................................................................ 7 – 60

Reference for Syntax Elements .................................................................................... 7 – 63

PLC Modules for the SQL Statements ......................................................................... 7 – 74

Data Transfer NC –> PLC, PLC –> NC........................................................................ 7 – 94

Data Transfer of NC Program –> PLC (“FN19: PLC =” or “FN29: PLC =”) .................. 7 – 95

Data Transfer of NC Program –> PLC (FN17: SYSWRITE) ........................................ 7 – 97

Data Transfer NC –> NC Program (FN18: SYSREAD) .............................................. 7 – 105

Data Transfer Machine Parameters –> PLC .............................................................. 7 – 117

Interrogate PLC Operands in the NC Program (FN20: WAIT FOR) ........................... 7 – 118

Program Creation....................................................................................................... 7 – 119

ASCII Editor ............................................................................................................... 7 – 119

Program Structure ...................................................................................................... 7 – 120

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PLC Commands ......................................................................................................... 7 – 121

Overview .................................................................................................................... 7 – 123

LOAD (L) .................................................................................................................... 7 – 126

LOAD NOT (LN) ......................................................................................................... 7 – 128

LOAD TWO’S COMPLEMENT (L–) ........................................................................... 7 – 130

LOAD BYTE (LB) ....................................................................................................... 7 – 131

LOAD WORD (LW) .................................................................................................... 7 – 132

LOAD DOUBLE WORD (LD) ..................................................................................... 7 – 132

ASSIGN (=) ................................................................................................................ 7 – 133

ASSIGN BYTE (B=) ................................................................................................... 7 – 135

ASSIGN WORD (W=) ................................................................................................ 7 – 135

ASSIGN DOUBLE WORD (D=) ................................................................................. 7 – 136

ASSIGN NOT (=N) ..................................................................................................... 7 – 136

ASSIGN TWO’S COMPLEMENT (=–) ....................................................................... 7 – 136

SET (S) ...................................................................................................................... 7 – 137

RESET (R) ................................................................................................................. 7 – 138

SET NOT (SN) ........................................................................................................... 7 – 139

RESET NOT (RN) ...................................................................................................... 7 – 140

AND (A) ...................................................................................................................... 7 – 141

AND NOT (AN) ........................................................................................................... 7 – 143

OR (O) ........................................................................................................................ 7 – 145

OR NOT (ON) ............................................................................................................. 7 – 147

EXCLUSIVE OR (XO) ................................................................................................ 7 – 149

EXCLUSIVE OR NOT (XON) ..................................................................................... 7 – 151

ADDITION (+) ............................................................................................................. 7 – 153

SUBTRACTION (–) .................................................................................................... 7 – 154

MULTIPLICATION (X) ................................................................................................ 7 – 155

DIVISION (/) ............................................................................................................... 7 – 156

REMAINDER (MOD) .................................................................................................. 7 – 157

INCREMENT (INC) .................................................................................................... 7 – 158

DECREMENT (DEC) .................................................................................................. 7 – 158

EQUAL TO (==) ......................................................................................................... 7 – 159

LESS THAN (<) .......................................................................................................... 7 – 160

GREATER THAN (>) .................................................................................................. 7 – 161

LESS THAN OR EQUAL TO (<=) .............................................................................. 7 – 162

GREATER THAN OR EQUAL TO (>=) ...................................................................... 7 – 163

NOT EQUAL (<>) ....................................................................................................... 7 – 164

AND [ ] (A[ ]) ............................................................................................................... 7 – 165

AND NOT [ ] (AN[ ]) .................................................................................................... 7 – 166

OR [ ] (O[ ]) ................................................................................................................. 7 – 166

OR NOT [ ] (ON[ ]) ...................................................................................................... 7 – 166

EXCLUSIVE OR [ ] (XO[ ]) ......................................................................................... 7 – 166

EXCLUSIVE OR NOT [ ] (XON[ ])............................................................................... 7 – 166

ADDITION [ ] (+[ ]) ...................................................................................................... 7 – 167

SUBTRACTION [ ] (–[ ]) ............................................................................................. 7 – 168

MULTIPLICATION [ ] (X[ ]) ......................................................................................... 7 – 168

DIVISION [ ] (/[ ]) ........................................................................................................ 7 – 168

REMAINDER [ ] (MOD[ ]) ........................................................................................... 7 – 168

EQUAL TO [ ] (==[ ]) .................................................................................................. 7 – 169

LESS THAN [ ] (<[ ]) ................................................................................................... 7 – 170

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GREATER THAN [ ] (>[ ]) ........................................................................................... 7 – 170

GREATER THAN OR EQUAL TO [ ] (>=[ ]) ............................................................... 7 – 170

NOT EQUAL [ ] (<>[ ]) ................................................................................................ 7 – 170

SHIFT LEFT (<<) ........................................................................................................ 7 – 171

SHIFT RIGHT (>>) ..................................................................................................... 7 – 172

BIT SET (BS) ............................................................................................................. 7 – 173

BIT CLEAR (BC) ........................................................................................................ 7 – 174

BIT TEST (BT) ............................................................................................................ 7 – 175

Push Data onto the Data Stack (PS) .......................................................................... 7 – 176

Pull Data from the Data Stack (PL) ............................................................................ 7 – 177

Push LOGIC ACCUMULATOR onto the Data Stack (PSL) ...................................... 7 – 178

Push WORD ACCUMULATOR onto the Data Stack (PSW) ...................................... 7 – 178

Pull LOGIC ACCUMULATOR from the Data Stack (PLL) .......................................... 7 – 179

Pull WORD ACCUMULATOR from the Data Stack (PLW) ........................................ 7 – 179

UNCONDITIONAL JUMP (JP) ................................................................................... 7 – 179

JUMP IF LOGIC ACCUMULATOR = 1 (JPT) ............................................................ 7 – 180

JUMP IF LOGIC ACCUMULATOR = 0 (JPF) ............................................................ 7 – 180

CALL MODULE (CM) ................................................................................................. 7 – 181

CALL MODULE IF LOGIC ACCUMULATOR = 1 (CMT) ........................................... 7 – 181

CALL MODULE IF LOGIC ACCUMULATOR = 0 (CMF) ........................................... 7 – 182

END OF MODULE, END OF PROGRAM (EM) ......................................................... 7 – 183

END OF MODULE IF LOGIC ACCUMULATOR = 1 (EMT) ....................................... 7 – 183

END OF MODULE IF LOGIC ACCUMULATOR = 0 (EMF) ....................................... 7 – 183

LABEL (LBL) .............................................................................................................. 7 – 183

INDEX Register (X Register) ..................................................................................... 7 – 184

Commands for String Processing............................................................................ 7 – 186

LOAD String (L) .......................................................................................................... 7 – 187

ADD String (+) ............................................................................................................ 7 – 188

STORE a String (=) .................................................................................................... 7 – 188

OVERWRITE a String (OVWR) .................................................................................. 7 – 189

EQUAL TO Command for String Processing (==) ...................................................... 7 – 190

LESS THAN Command for String Processing (<) ...................................................... 7 – 190

GREATER THAN Command for String Processing (>) .............................................. 7 – 190

LESS THAN OR EQUAL TO Command for String Processing (<=) .......................... 7 – 191

GREATER THAN OR EQUAL TO Command for String Processing (>=) .................. 7 – 192

NOT EQUAL Command for String Processing (<>) ................................................... 7 – 192

Modules for String Processing ................................................................................... 7 – 193

Submit Programs....................................................................................................... 7 – 197

Calling the Submit Program (SUBM) .......................................................................... 7 – 198

Interrogating the Status of a Submit Program (RPLY) ............................................... 7 – 198

Canceling a Submit Program (CAN) .......................................................................... 7 – 199

Cooperative Multitasking .......................................................................................... 7 – 201

Starting a Parallel Process (SPAWN) ......................................................................... 7 – 201

Control of Events ........................................................................................................ 7 – 202

Constants Field (KF).................................................................................................. 7 – 207

Program Structures ................................................................................................... 7 – 208

IF ... ELSE ... ENDI Structure ..................................................................................... 7 – 209

REPEAT ... UNTIL Structure ...................................................................................... 7 – 209

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WHILE ... ENDW Structure ........................................................................................ 7 – 210

Case Branch .............................................................................................................. 7 – 211

Linking Files............................................................................................................... 7 – 212

USES Statement (USES) ............................................................................................ 7 – 213

GLOBAL Statement (GLOBAL) .................................................................................. 7 – 214

EXTERN Statement (EXTERN) .................................................................................. 7 – 214

PLC Modules .............................................................................................................. 7 – 215

Markers, Bytes, Words, and Double Words ............................................................... 7 – 215

Number Conversion ................................................................................................... 7 – 253

Section 8 - Data Interfaces

Introduction................................................................................................................... 8 – 1

The Ethernet Interface................................................................................................... 8 – 2

The USB Interface of the Control (USB 1.1) ................................................................ 8 – 3

The Serial Interface of the Control ............................................................................... 8 – 6

RS-232-C/V.24 Interface ................................................................................................ 8 – 6

Configuring the Serial Interface ................................................................................... 8 – 9

Control Characters ......................................................................................................... 8 – 9

Configuration of Interfaces ........................................................................................... 8 – 10

Data Transfer by PLC .................................................................................................. 8 – 19

PLC Modules ................................................................................................................ 8 – 19

Section 9 - Drawings

Drawings Listed ..............................................................................................................9 – 1

Figure 9-1, Console ........................................................................................................ 9 – 2

Figure 9-2, MC, CC, and Inverter ................................................................................... 9 – 3

Figure 9-3, MP 6000M Manual Panel ............................................................................. 9 – 4

Figure 9-4, MP 6001M Manual Panel ............................................................................. 9 – 5

Figure 9-5, CC 600 and MC 400 .................................................................................... 9 – 6

Figure 9-6, CC 600 and MC 400 Dimensions ................................................................ 9 – 7

Figure 9-7, I/O EXP BASE 4-SLOTS (P/N 624498-01, iIEB 404), 6-SLOTS (P/N 62500-01,

IEB 406), 8-SLOTS (P/N 624501-01, IEB 408) ........................................... 9 – 8

Figure 9-8, I/O EXP BASE 4-SLOTS (P/N 624498-01, iIEB 404) Connector

Description ................................................................................................... 9 – 9

Figure 9-9, Expansion Base Grounding ....................................................................... 9 – 10

Figure 9-10, I/O MODULE, DIGITAL 16/8 (P/N 624505-01, IEM 16-8D) Dimensions . 9 – 11 Figure 9-11, I/O MODULE, DIGITAL 16/8 (P/N 624505-01, IEM 16-8D) LEDs and

Connectors .............................................................................................. 9 – 12

Figure 9-12, I/O MODULE, ANALOG 4/4 (P/N 624506-01, IEM 4-4A) Dimensions .... 9 – 13

Figure 9-13, I/O MODULE, ANALOG 4/4 (P/N 624506-01, IEM 4-4A) Connectors ..... 9 – 14

Figure 9-14, Hard Disk Drawer (P/N 574746-51, HDR) Dimensions ........................... 9 – 15

Figure 9-1

ure 9-16, Hard Disk Drawer (P/N 574746-

Fig Figure 9-1

5, Hard Disk Drawer (P/N 574746-51, HDR) Minimum Clearances ............ 9 – 16

Locking/Unlocking the Drive .. 9 – 17

7, System ID Key (P/N 574

51, HDR)

744-51, SIK) Installation .................................... 9 – 18

Figure 9-18, USB Hub (P/N 624508-01) Dimensions ...................................................9 – 19

Figure 9-19, Basic Servo Turn On Circuit .................................................................... 9 – 20

Figure 9-20, RM 500 Remote Handwheel, P/N 34000850 ........................................... 9 – 23

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Figure 9-21, PM 300 Panel-Mounted Handwheel, P/N 34000855 ............................... 9 – 24

Figure 9-22, Cable Overview ........................................................................................ 9 – 25

Figure 9-23, Cable Overview, Modular ......................................................................... 9 – 27

Figure 9-24, Basic System Diagram .............................................................................9 – 29

Index .............................................................................................................................. Index-1

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P/N 627787-21 - Introduction

Section 1 - Introduction

The following topics are described in this section:

• General Information

• System Overview

• Product Designations

• Meaning of the Symbols Used in this Manual

• 6000i Overview

• Software Update Procedure

General Information

This manual was written for machine tool manufacturers. It contains information required to install and connect the 6000i Computer Numerical Control (CNC) and components, which include:

• Main computing (MC) unit

• Digital current controller (CC)

• ANILAM inverter

• Axis and spindle motors

• APM 100A power supply

• I/O module(s)

• Operating panel

• Console

• Accessories and cables

System Overview

The CNC is designed to be used with ANILAM compact and modular inverters. They feature PC chipsets, hard disks, and external Pulse Width Modulation (PWM) connections.

Keyboards feature machine operating panels, feedrate override, and spindle override.

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Product Designations

Refer to Table 1-1.

Table 1-1, Product Designations

Model Number Component

6000i This designation is used when the control is considered as a whole

(including accessories, such as machine operating panel, handwheels and touch probes)

MC 400 Stand-alone logic unit

CC 600 Digital current controller

FP 6000i 6000i flat panel displays

MP 600XM Manual panels with (MP 6001M) and without handwheel

(MP 6000M)

IEB 404 P/N 624498-01, Exp base module, 4-slots

IEB 406 P/N 624500-01, Exp base module, 6-slots

IEB 408 P/N 624501-01, Exp base module, 8-slots

IEM 16-8D P/N 624505-01, I/O module, digital 16 inputs/8 outputs

IEM 4-4A P/N 624506-01, I/O module, analog 4 inputs/4 outputs

P/N 624507-01, I/O module, blank

APM 100A Power module

AM XXX Axis (synchronous) motor

SM XXX Spindle (asynchronous) motor)

SA XXX Spindle/Axis amplifier

Meaning of the Symbols Used in this Manual

Danger: Failure to comply with this information could result in most serious up

to fatal injuries or in substantial material damage.

Warning: Failure to comply with this information could result in injuries and

interruptions of operation up to material damage.

Note: Tips and tricks for operation as well as important information, for example

about standards and regulations as well as for better understanding of the document.

September 2008

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CNC Technical Manual

P/N 627787-21 - Introduction

6000i Overview

The core of the 6000i is the MC 400. The MC 400 supports the standard 12.1” LCD. The 6000i uses a modular MC and Current Controller (CC). The CC for the 6000i is CC 600. In addition to the MC 400 and CC 600, the 6000i will also use:

• A Hard Disk dRawer (i.e.,HDR). The hard disk drawer makes servicing the MC

(standalone logic unit) easier. The hard disk drawer can be pulled out and put into the new MC. All parameters, PLC programs, and user programs are then available in the new MC.

• A System Identification Key (i.e., SIK).

The hard-disk and SIK are assembled into the MC by ANILAM. The hard disk and SIK would normally be accessed by the user only for service reasons.

P/N Designation Description

574774-01 MC 400 Main Computer

574746-51 HDR Hard Disk Drawer

574744-51 SIK System Identification Key

624513-01 CC 600 Current Controller

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CNC Technical Manual

TERMINATE

P/N 627787-21 - Introduction

Software Update Procedure

To do a software update; you will place the update file “setup.zip” file on a Universal Serial Bus (USB) stick (the setup.zip file is approximately 120 MB and you will need a USB memory stick with at least 500 MB of free disk space).

• With the control up and running and the Estop pressed in, plug the USB stick into the

control.

• Press Config (SHIFT + F3) and the control displays a prompt for a password. Press

ENTER.

• Navigate to System > DisplaySettings > CfgShutDown > shutdownOnUser > and

select “Terminate” from the drop down menu:

• Press Exit (F10) and then F1 to save changes.

• Press ShutDown (SHIFT + F10) and press ShutDown (F1) to exit the software.

• Once you are out of the 6000i software and at a black screen, type MENU and press

ENTER.

• The 6000i menu displays on the screen. From the menu arrow down to the 8th item

(Update) and press

ENTER.

• Another menu is displayed, select the first item (Source: USB stick) and press ENTER.

• The control will look for the setup.zip file on the USB stick and prompt to press “1” to

begin the Update.

• Press “1” and press ENTER to start the update.

• The update may take 20 minutes to load. The screen may go into screen saver mode.

If the screen blanks out, press any key to watch the update progress.

• When the update is complete, you are prompted to remove the USB stick and press

ENTER to reboot the control.

• Once the control reboots and comes up, home the machine, then reset the machine

parameter shutdownOnUser to SHUTDOWN.

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CNC Technical Manual

RESET MPARAMETER

P/N 627787-21 - Introduction

• If they are not already set, set shutdownOnConfig, shutdownOnError,

shutdownOnOem, maxTermTime, powerOffPort, and powerOffDelay to the values below. shutdownOnConfig RESTART shutdownOnError RESTART shurdownOnUser SHUTDOWN shutdownOnOem RESTART maxTermTime 120 powerOffPort 0 powerOffDelay 10

• Press Exit (F10) and then F1 to save changes; you are ready to run.

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CNC Technical Manual

P/N 627787-21 - Introduction

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

Section 2 - Mounting and Electrical Installation

The following topics are described in this section:

• General Information

• Handling the HDR Hard Disk and SIK

• Environmental Conditions

• Mounting Considerations

• Connection Overview

• MC 400 and CC 600 Pinouts

• I/O Module and I/O Expansion Base Module P/N Summary

• Handwheel Input

• Console FP 6000i

• Manual Panel MP 6000M and MP 6001M

General Information

Warning: Keep the following in mind during mounting and electrical installation:

• National regulations for power installations

• Interference and noise immunity

• Conditions of operation

• Mounting attitude

The following topics are described:

• Safety Precautions

• Degrees of Protection

• Electromagnetic Compatibility

Safety Precautions

Danger: Ensure that the main switch of the control or machine is switched off

Danger: Ensure that the equipment grounding conductor is continuous.

Danger: Incorrect or not optimized input values may lead to malfunction of the

when you engage or disengage connecting elements or connection clamps.

Interruptions in the equipment grounding conductor may cause damage to persons or property.

machine and may thus cause damage to persons or property. Modifications of the machine configuration should be done with caution and uncontrolled axis motions should be taken into account.

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CNC Technical Manual

Warning: In order to be able to judge the behavior of an NC controlled machine,

you need to have fundamental knowledge about drives, inverters, controls and encoders. Inappropriate use may cause considerable damage to persons or property. ANILAM does not accept any responsibility for direct or indirect damage caused to persons or property through incorrect use or operation of the machine.

Danger: The interfaces for the PLC inputs/outputs, machine operating panel,

and PL connection comply with the requirements for basic insulation in accordance with IEC 742 EN 50 178. Only units that comply with the requirements of IEC 742 EN 50 178 for basic insulation may be connected; otherwise, damage to persons or property may be caused. The maximum DC voltage mean value of the PLC inputs is 31 V.

Degrees of Protection

The following components fulfill the requirements for IP54 (dust and splash-proof protection).

P/N 627787-21 - Mounting and Electrical Installation

• MC 400 (when properly installed)

• Machine operating panel (when properly installed)

• Handwheel

Electromagnetic Compatibility

This unit fulfills the requirements for Class A according to EN 55022 and is intended for operation in industrially zoned areas.

Protect your equipment from interference by observing the following rules and recommendations.

The following topics are described:

• Likely Sources of Interference

• Protective Measures

Likely Sources of Interference

Interference is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs/outputs, such as:

• Strong magnetic fields from transformers or electric motors

• Relays, contactors, and solenoid valves

• High-frequency equipment, pulse equipment, and stray magnetic fields from switch-

mode power supplies

• Power lines and leads to the above equipment

September 2008

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CNC Technical Manual

1. Sicherung anheben. Lift the catch.

2. Lasche nach hinten drücken. Press tab down.

Festplatte entriegeln . Unlocking the hard disk

Festplatte verriegeln . Locking the hard disk

1. hineindrüc

ken, nac

h vorne schieben. (Click)

Press hard disk down, slide it forwards. (click)

Grifflaschen benützen.

Use holding tabs.

2. nach hinten schieben. (Click)

Slide it bac

kwards. (click)

P/N 627787-21 - Mounting and Electrical Installation

Protective Measures

• Keep a minimum distance of 20 cm from the control and its leads to interfering

equipment.

• A minimum distance of 10 cm from the control and its leads to cables that carry

interference signals. For cables in metallic ducting, adequate decoupling can be achieved by using a grounded separation shield.

• Shielding according to EN 50 178

• Use potential compensating lines with 6 mm

cross-sections

• Use only genuine ANILAM cables, connectors, and couplings

Handling the HDR Hard Disk and the SIK

The following topics are described:

• Shipping Brace of the HDR

• Installing/Removing the HDR and SIK

Shipping Brace of the HDR

The HDR hard disks of the MC 400 are fitted with a shipping brace. Before putting the 6000i into service, the shipping brace of the hard disk must be removed.

Warning: Do not transport the HDR with the MC 400 after you have installed the

HDR. The shipping brace for the hard disk is not required when the machine is being transported.

Should servicing become necessary (i.e. the HDR is being shipped on its own), the hard disk must be secured with the shipping brace. Refer to Figure 2-1.

Figure 2-1, Unlocking/Locking the Hard Drive

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Installing/Removing the HDR and SIK

Refer to Figure 2-2.

Figure 2-2, Unlocking/Locking the Hard Drive

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P/N 627787-21 - Mounting and Electrical Installation

Environmental Conditions

The following topics are described:

• Heating and Cooling

• Humidity

• Mechanical Vibration

Heating and Cooling

Danger: The permissible ambient temperature in operation is between 0 °C

and 40 °C (32 °F to 104 °F). Any deviation from this will impair the operating safety of the machine.

Ensure adequate cooling as follows:

• Provide sufficient space for air circulation.

• Install in a fan to extract warm air. Do not allow pre-warmed air to be blown into the

unit. The warmed air should flow over surfaces such as sheet metal, which enable heat dissipation.

• Where the chassis is a closed steel housing without assisted cooling, the formula for

heat conduction is 3 W/m2 of surface per °C air temperature difference between inside and outside.

• Use a heat exchanger with separate internal and external circulation.

• Do not blow external air through the control cabinet to exchange the internal air. Fine

dust or vapors could damage electronic assemblies. If no other method of cooling is possible, ensure that the fan draws warm air out of the electrical cabinet and pulls in air that is adequately filtered. Service the filter regularly.

A heat exchanger or a cooling unit is preferable for controlling the internal temperature of the electrical cabinet. Refer to Figure 2-3, Correct Positioning.

If filtered air is blown into the electrical cabinet for cooling purposes, the standard EN 50 178 applies, which permits contamination level 2.

Danger: Be sure to take the measures required for preventing dust from

entering the electrical cabinet. Dust depositing inside electrical devices may cause them to fail and impair the safety of the system.

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CNC Technical Manual

CorrectIncorrect

Blocking elements

Elements with considerable heat generation

P/N 627787-21 - Mounting and Electrical Installation

Figure 2-3, Correct Positioning

Humidity

Permissible humidity:

• Maximum 75% in continuous operation

• Maximum 95% for not more than 30 days a year (randomly distributed)

In tropical areas it is recommended that the control not be switched off, so that condensation is avoided on the circuit boards.

Mechanical Vibration

Permissible vibration:

Permissible shock:

± 0.075 mm, 10 to 41 Hz

5 m/s

100 m/s

300 m/s

, 41 Hz to 500 Hz

, 11 ms during operation

, 11 ms during transport (with ship-

ping brace for hard disk)

September 2008

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CNC Technical Manual

Conductor bar

Covers

Power su pply

PWM

Current Cont roller (CC)

Amplifier Power Module

(APM)

Amplifier-SA

POSITION ING

Main Computing (MC)

unit

P/N 627787-21 - Mounting and Electrical Installation

Mounting Considerations

The following topics are described:

• MC, CC, Inverter, and Amplifier Power Module

• Shipping Brace of the Hard Drive

• Installing and Removing the Hard Drive and SIK

• Display

MC, CC, Inverter, and Amplifier Power Module

Refer to Figure 2-4.

Figure 2-4, Positioning the MC, CC, Inverter, and Power Module

Note: Refer to “Section 9 - Drawings” for dimensions and clearances.

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Shipping Brace of the Hard Drive

The 6000i hard drive is fitted with a shipping brace. Before putting the 6000i into service, the shipping brace must be removed.

Warning: Do not transport the Hard Drive with the 6000i after you have installed

the Hard Drive. The shipping brace for the Hard Drive is not required when the 6000i is being transported.

Should servicing become necessary (that is, the Hard Drive being shipped on its own), the hard disk must be secured with the shipping brace.

To unlock the Hard Drive:

1. Lift the catch

2. Press down tab

To lock the Hard Drive:

1. Press the hard disk down, slide it forwards (click)

2. Using the holding tabs, slide it backwards (click)

Installing and Removing the Hard Drive and SIK

Should servicing the Hard Drive become necessary, lock the Hard Drive, remove the System ID Key (SIK) and keep it in a safe place.

To Install the Hard Drive:

1. Integrate the SIK

2. Insert the Hard Drive

3. Turn the bracket over and press it against the tab until it “clicks” in place

To remove the Hard Drive:

1. Unlock the bracket so that it “unclicks” and pull it up

2. Press the tab and pull out the Hard Drive

3. Remove the SIK

Display

For space requirements, refer to Figure 9-1, Console.

Note: The display is sensitive to electromagnetic or magnetic noise. Strong fields

can lead to slight distortions of the picture. Ensure a minimum clearance of

0.5 m (1.64 ft).

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Connection Overview

The following topics are described:

• Connecting MC 400 and CC 600 with Maximum Six Control Loops

• Cable and Basic Circuit Overview

Connecting MC 400 and CC 600 with Maximum Six Control Loops

Refer to Figure 2-5

Conctr. Description

CC 600 MC 400

X1–X5 Axes position encoder 1 Vpp X15–X20 Axis speed encoder 1 Vpp X51–X56 PWM output

X15 X17

X16

X18

X52

X51

X54 X 56

X69

X166

X53

X55

5V 0V

X19

X20

X12

X13

X23

X27

X28

X10

X45

X48

X49

X165

X46

X42

X147

X141

X26

X30

X34

X44

X41

X8 Nominal value output, analog X12 Touch probe for workpiece measurement X13 Touch probe for tool measurement

X23 Handwheel input X26 Ethernet data interface X27 COM1 data interface (RS-232) X28 COM2 data interface (RS-422)

X141, X142

X30 Do not use X34 24 V for control-is-ready output (X41/34) X41 PLC output X42 PLC input X44 24 V PLC power supply

X45 Keyboard X46 Manual panel X147 PLC Expansion X48 PLC analog input X49 Flat panel display X69 Power supply X10 Reserved X165,

X166

USB interface

Reserved

X150 is at bottom of CC 600 housing

CONNECTIONS

X150 Axis-specific drive release

X142 is at bottom of MC 400 housing

B Signal ground

Equipment ground (YL/GN)

Figure 2-5, MC 400 and CC 600 Connections

Warning: Do not engage or disengage any connecting elements while the unit is

under power.

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CNC Technical Manual

Cable and Basic Circuit Overview

For a cable overview, refer to Figure 9-22, Cable Overview for systems with Spindle Axis (SA xxxx) amplifiers and Figure 9-23, Cable Overview, Modular for systems with modular spindle and axis amplifiers.

For basic circuit diagrams, refer to Figure 9-24, Basic System Diagram and

Figure 9-19, Basic Servo Turn On Circuit.

MC 400 and CC 600 Pinouts

Refer to Figure 2-5, MC 400 and CC 600 Connections, Figure 9-5, CC 600 & MC 400, and Figure 9-6, CC 600 & MC 400 Dimensions.

The following topics are described:

P/N 627787-21 - Mounting and Electrical Installation

• Position Control for Encoders

• Encoders for Speed Control

• Touch Probe

• PWM Connection to Axis/Spindle Motors

• CNC Power Supply and Control Signals

• Control-Is-Ready Signal

• Power Supply for PLC Outputs

• Buffer Battery

• Analog Nominal Value Output

• Analog Input

• Switching Inputs 24 VDC (PLC)

• Switching Outputs 24 VDC (PLC)

• Flat Panel Display

• Manual Panel

• CNC Keyboard

• I/O Module Connection

• Data Interfaces

• USB Interface

• Drive Controller Enable

• PLC Input/Output Units

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Position Control for Encoders

X1–X4 are linear encoder axis position connections. X5 is the spindle encoder position

connection. ANILAM CNCs are designed to be used with linear encoders or rotary encoders for position control. Refer to Table 2-1 for linear encoder pinouts.

ANILAM recommends using linear encoders with distance-coded reference marks or with EnDat interface. These encoders reduce significantly the travel distance required to establish absolute position.

Maximum input frequency: 350 kHz.

Table 2-1, X1–X-5: Encoder Position Control Connections (1 V

PP amplitude

)

Chassis Encoder Cable

D-Sub Connection

(Male) 15-Pin

1+5 V (U 20 V (U

Assignment

) 1 Brown/Green

) 2 White/Green

D-Sub Connector

(Female) 15-Pin

Color

3A+ 3 Brown 4 A– 4 Green 50 V5 6B+6 Gray 7B–7 Pink 80 V8 9 +5 V 9 Blue 10 R+ 10 Red 11 0 V 11 White 12 R– 12 Black 13 0 V 13 14 Do not assign 14 Violet 15 Do not assign 15 Housing External shield Housing External shield

The encoder signals are interpolated 1024-fold.

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Encoders for Speed Control

Maximum input frequency: 350 kHz. The speed encoder can also be used for position control. X15–X18 and X20 are rotary encoder axis speed control connections. X19 is the spindle encoder speed control connection.

X15–X20 Rotary Encoder (1 V

PP amplitude

)

Refer to Table 2-2. Table 2-2, X15–X20: Encoder Speed Control Connections - Pinout

MC 400 Adapter Cable

D-Sub

Connctn.

(Male)

25-Pin

1+ 5 V (U 20 V (U 3 A+ 3 Green/Black 1

4 A– 4 Yellow/Black 2 50 V 5 6B+ 6 Blue/Black11 7 B– 7 Red/Black 12 8 0 V 8 Internal shield 17 9 Not assigned 9 10 0 V 10 11 Not assigned 11 12 Not assigned 12 13 Temperature + 13 Yellow 8 14 +5 V or not assigned 14 Blue 16 15 Analog output (test) 15 16 0 V 16 White 15 17 R+ 17 Red 3 18 R– 18 Black 13 19 C+ 19 Green 5 20 C– 20 Brown 6 21 D+ 21 Gray 14 22 D– 22 Pink 4 23 +5 V (test) 23 24 0 V 24 25 Temperature– 25 Violet 9 Housing External shield Housing External shield Housing

Assignment

) 1 Brown/Green 10

) 2 White/Green 7

D-Sub

Connctr.

(Female)

25-Pin

Color(s)

Connctr. (Female)

17-Pin

Note: The 1 Vpp signals are interpolated by a factor of 1024.

The rotary encoder to motor cable is ANILAM P/N 342000XX, where XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet.

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Touch Probe

Use the touch probe for workpiece or tool measurement during machining. Refer to

Table 2-3 and Table 2-4. Table 2-3, X12: Touch Probe Input for Workpiece Measurement

D-Sub Terminal (Female) 15-pin

Assignment

10 V 2 Do not use 3 Ready 4Start 5 + 15 V ± 10 % (maximum 1000mA) 6 + 5 V ± 5 % (maximum 100mA) 7 Battery warning (jump to pin 5 for

wired probe)

80 V (U

)

9 Trigger signal 10

Trigger signal

11 to 15 Do not use Housing External shield

Stylus at rest means logic level High

Table 2-4, X13: Touch Probe Input for Tool Measurement

D-Sub Terminal

(Female) 9-pin

Assignment

1 Ready 20 V (U

)

3 Do not use 4 + 15 V ± 5 % (U

)

5 Do not use 6 Do not use 7 + 5 V ± 5 % (U

)

8 Trigger signal 9

Trigger signal

Housing External shield

Stylus at rest means logic level High

The 6000i CNC offers two inputs for touch probes:

• X12 connector – probe input for workpiece measurement (3-D probe)

• X13 connector – probe input for tool measurement

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CNC Technical Manual

6000i Connector X-12

Red

Green

Blue

Yello w

Battery Signal

Housing

6000i Connector X-13

P/N 627787-21 - Mounting and Electrical Installation

Corded **Renishaw® probes have to be interfaced to the control signal levels in either connector X12 and/or X13. The following figures represent the connection of the MP11 3-D corded touch probe (Figure 2-6), the TS27R tool probe (Figure 2-7), the **BLUM® laser probe (Figure 2-8), and the OMP-40 cordless touch probe (Figure 2-9) to the 6000i system:

Figure 2-6, Renishaw® MP11 3-D Corded Touch Probe Renishaw® MP11 curly cable: Blue 8, Green 5, Yellow 10, Red Jump pin 7 to pin 5

Note: An input should be connected through a draw-down resister in such a way

that it is pulled low when the probe is connectred so the PLC can disable the spindle and tool changes.

Figure 2-7, TS27R Tool Probe

Renishaw® MI-8 interface for B6 TS27-R tool probe: A5 4,B7 9, A6 2 Switch SW1 in MI-8 interface must be in N/C position

-----** Renishaw® is a registered trademark of Renishaw plc. ** BLUM® is a registered trademark of BLUM-Novotest GmbH.

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

AIR SUPPL Y UNIT

FOR LASER SYSTEM

PROBE SIGNALS

TO iPLC

X34 - 2

X34 - 1

O_ ON_LAS _PROB_ ENABLE _0

O_ ENA_1_LAS _PROB _EN ABLE_ 1

O_ENA _2_LAS _PROB _ENABLE _2

I_LASER _ STAT

I_LASER _ OK

I_LASER _ DYN

SHIELD

PROBE SIGNALS

+24 V ( B R N )

LASER NANO

(BLUM P87.0634)

24V COM (WHT)

ENABLE 0 (YEL ) ENABLE 1 (PNK )

ENABLE 2 (VIO )

STATIC (GRY)

LASER OK (BLU )

DYNAMIC (GRN)

TO PLC

INPUTS

(BLUM 51.010-3)

AIR SOLEN OID 1

AIR SOLEN OID 2

24V COM (WHT)

SW_SIGNAL (BRN)

24V COM 24V COM

INT ERFACE CABLE

(BLUM 12.345- 3)

AIR LINES

TO PROBE

AIR BARRIER PISTON SHU TT ER

TO X13

X12

X13

X49

X141

X26

X23

X30

X34

X27

X44

X41

X28

Figure 2-8, BLUM® Laser Touch Probe The Blum Laser Tool Probe requires three outputs and three inputs to be setup in the PLC

as shown above. It is also necessary to create four M-codes from M550 to M555. The Mcode numbers cannot be changed as they are hard coded into the tool probing canned cycles.

M550: Laser Probe On M551 Laser Probe Off M552 Enable 1 On M553 Enable 1 Off M554 Enable 2 On M555 Enable 2 Off

Optional Blum Laser M-codes: M556 Blow Nozzle On M557 Blow Nozzle Off

The following topics are described:

• PLC Additions for Blum Laser Probing

• Tool Probe Parameter Setup

• Spindle Probe Setup

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CNC Technical Manual

PLC Additions for Blum Laser Probing

The following topics are described:

P/N 627787-21 - Mounting and Electrical Installation

• PLC Input Labels and Connections to Blum Probe

• PLC Output Labels and Connections to Blum Probe

PLC Input Labels and Connections to Blum Probe

I_Laser_OK -> Blum “Laser OK” (Blue wire) I_Laser_Dyn -> Blum “Dynamic” (Green wire) I_Laser_Stat -> Blum “Static” (Gray wire)

PLC Output Labels and Connections to Blum Probe

O_On_Las_Prob_Enable_0 -> Blum “Enable 0” (Yellow wire) and also the coils of

the Air Barrier and Piston Shutter. (Ensure you install a back surge diode between the solenoid coil

and 24V common to protect the output.) O_Ena_Las_Prob_Enable_1 -> Blum “Enable 1” (Pink wire) O_Ena_Las_Prob_Enable_2 -> Blum “Enable 2” (Violet wire) O_Blow_Nozzle_Las_Prop_On -> Blum optional air blast

Plus 24 VDC connects to Blum +24V (Brown wire). Common 24 VDC connects to Blum 24V COM (White wire) and also the common side of

the solenoid coils mentioned above. The turning On and Off of the outputs are set up in the PLC module touchpro.scr with six

M-codes:

M550 Laser On M551 Laser Off M552 Enable 1 On M553 Enable 1 Off M554 Enable 2 On M555 Enable 2 Off

And if the Blow Nozzle is on the probe, you would need to create two additional M-codes for that, using:

M556 Blow Nozzle On M557 Blow Nozzle Off

This way, the Blum cycles can turn on and off the outputs individually as needed for more flexibility depending on the laser model.

An example for the M-code logic in touchpro.src is listed below and the associated entries for M-code definition in the ANILAM 6000i control will also need to be made in the PLC definition file GLB_PLCCFG.DEF and the machine configuration files of plc.cfg and plc_oem.cfg.

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Example of the PLC code in touchpro.src:

L NP_MG_M550_On_Laser_Probe_On R O_Ena_2_Las_Prob_Enable_2 S O_Ena_1_Las_Prob_Enable_1 S O_On_Las_Prob_Enable_0

L NP_MG_M551_Off_Laser_Probe_Off ON I_control_operational R O_Ena_2_Las_Prob_Enable_2 R O_Ena_1_Las_Prob_Enable_1 R O_On_Las_Prob_Enable_0

L O_On_Las_Prob_Enable_0 A NP_MG_M550_On_Laser_Probe_On S PN_MG_quit_M_function

LN O_On_Las_Prob_Enable_0 A NP_MG_M551_Off_Laser_Probe_Off S PN_MG_quit_M_function

L NP_MG_M552_Enable_1_On R O_Ena_2_Las_Prob_Enable_2 S O_Ena_1_Las_Prob_Enable_1

L O_Ena_1_Las_Prob_Enable_1 AN O_Ena_2_Las_Prob_Enable_2 A NP_MG_M552_Enable_1_On S PN_MG_quit_M_function

L NP_MG_M554_Enable_2_On R O_Ena_1_Las_Prob_Enable_1 S O_Ena_2_Las_Prob_Enable_2

L O_Ena_2_Las_Prob_Enable_2 AN O_Ena_1_Las_Prob_Enable_1 A NP_MG_M554_Enable_2_On S PN_MG_quit_M_function

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Reni shaw 's M I-12

Interface for

OM P-40 or MP -12

cordless probe

24 VDC

Error SSR

Machine Start 4

Probe Status SSR 1024

12 L ow Battery SSR

10 23 13 22

1716

2.2 K

Bat te ry Warn in g

6000M Connector X-12

Ready

Sta rt

Trigger Signal

In t er n al s hie ld

+1 5 V

Figure 2-9, OMP-40 Cordless Touch Probe

Probes come in various different transmission systems: corded or cordless (infrared, radio, or inductive). When a corded 3-D touch probe is connected to the control, the spindle and tool changer should be automatically disabled in the PLC by means of an input signal which is hardwired to the probe connector. Also the low battery signal should be jumped to 15VDC when using a corded 3-D touch probe. When a cordless 3-D touch probe is connected to the control, low battery and not ready (e.g. transmission medium obstructed or probe in “sleep mode”) conditions are continuously monitored. Cordless probes usually go into a “sleeping mode” to conserve battery charge. These probes are automatically awakened by the CNC when probing is activated (M9387 X1).

Refer to the probe manufacture’s documentation for further details. Refer to the 6000i CNC User’s Manual, P/N 627785-2X, for probe usage guidelines.

Tool Probe Parameter Setup

The tool probing parameters (the table probe) can be found on the control by going into the machine configuration as follows (refer to Figure 2-10):

1. From the Manual mode, press

2. When asked for a password, simply press the

SHIFT then F3 (Config).

ENTER key.

3. Go into System>Probing>CfgToolProbingParameters

4. Remember that all numeric values are in metric.

Figure 2-10, Config Data Parameter Screen Capture

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• Set toolProbeType: Standard or Laser (Standard is the default).

• Set useAnilamLaserCycles to YES to utilize the ANILAM laser table probe cycles.

These cycles have limited compatibility for the Blum laser probe, therefore if another laser table probe is used, it may be necessary to set this to NO and use the cycles provided by the particular probe manufacturer. This parameter is read by the PLC to allow different input/output configuration.

• Set moveAxisParallelToLaserBeam (Laser probe only) to YES so the tool probing

cycles will locate both X and Y axes when calibrating a tool. Set to NO if the probe is mounted in such a way that the axis parallel to the laser beam need not be moved.

• Set nominalProbeStylusDiameter, the overall nominal probe stylus diameter. For

example, 12mm for the Renishaw® probe, or for the Heidenhain probe use 40mm. On a laser style probe this value would normally be zero. This is dependent on the probe style and specifications (refer to your probe documentation).

• Set maxStrokeFromHome_FirstPick, represents the distance from machine Z home

with the shortest tool or the spindle face to just below the probe stylus top as the maximum stroke for the initial probe pick.

• Set calibAndToolMeasurementRPM, the spindle RPM for tool touch. [For example,

set to 800 for standard probe type or 4000 for laser probe type tool presetter.]

• Set probeOrientation, the proper probe orientation. For example, if set to –1, the

probe should be installed on the right side of the table pointing toward the left in the –X direction. See Table 2-5.

Table 2-5, Probe Orientation Settings

Probe Orientation

Settings

1 Probe is pointing to the right as you are facing the machine in +X

-1 Probe is pointing to the left of the machine in the -X direction.

-2 Probe is pointing toward you, toward the front of the machine in the

direction

Probe is pointing away from you, toward the back of the machine in the +Y direction

-Y direction

Direction

• Set ZFirstPickFeedRate_Fast, the Z fast feedrate. [For example, set to 2000 mm per

minute (mm/min).]

Warning: When using G151, the tool travels down beyond the top of the probe

after the probe is tripped. For this reason, make sure that the fast feedrate is not so high as to cause the tool to travel past the probe travel causing damage to the probe. The maximum feedrate that can be used is specific to the machine and may need to be set much lower to prevent damage to the probe.

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Note: There is a maximum feedrate setting which is set by your machine tool

manufacturer in System > CfgHardware > maxTouchFeed. This will limit the maximum feedrate allowed in these feedrate parameters.

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• Set the ZFirstPickFeedRate_Medium, the Z medium feedrate. [For example, set to

125 mm/min.]

• Set ZFirstPickFeedRate_Slow, the Z slow feedrate for the actual probe pick. [For

example, set to 10.0 mm/min.]

• Set ZRetractAmount. Amount to retract from top of probe after pick. [For example, set

to 4.0 mm.]

• Set XYRetractAmount. Amount to retract from side of probe after pick. [For example,

set to 4.0 mm.]

• Set ZRapidToStartPositionFromHome. Install the longest tool in the spindle and

bring the Z-axis to machine home. With a tape measure, measure the distance from the tool tip to within 13 mm above the top of the probe stylus and enter that number into ZRapidToStartPositionFromHome. When using G151, this causes the tool to rapid to this position in the Z-axis before starting the initial probe touch in the Z-axis. This saves time especially if the Z-feed must be set relatively slow to prevent probe over travel after the probe has been tripped.

• Set diameterOfToolProbeGauge. The default gauge diameter of the tool calibration

standard. diameterOfToolProbeGauge can be overwritten by the D word in the G150 cycle. diameterOfToolProbeGauge is used in the G150 calibration only. [For example, set to 12 mm.]

Spindle Probe Setup

The probing parameters can be found on the control by going into the machine configuration as follows (refer to Figure 2-11):

1. From the Manual mode, press

2. When asked for a password, simply press the

3. Go into System>Probing>CfgSpindleProbingParameters

4. Remember that all numeric values are in metric.

Figure 2-11, Config Data Parameter Screen Capture (Additional Parameters Displayed)

SHIFT then F3 (Config).

ENTER key.

• Set spindleProbeType, to Corded, Cordless, depending on the probe style.

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• Set positioningFeedrate_Normally, the feedrate the control uses while positioning

the probe around the part. [For example, set to 1000 mm/min.]

• Set positioningFeedrate_FirstTouch, the feedrate the control uses while making its

initial touch finding the surface it is measuring. [For example, 125 mm/min.]

Note: There is a maximum feedrate setting which is set by your machine tool

manufacturer in System > CfgHardware > maxTouchFeed. This will limit the maximum feedrate allowed in these feedrate parameters.

•Set nominalProbeStylusBallRadius, the diameter as measured with a micrometer. [For example, set to 5 mm for a 10mm ball.]

• Set diameterOfSpindleProbeGauge, the exact diameter of the ring gauge used to

calibrate the spindle probe. [For example, 25.4 mm.]

• Set dwellTimeAfterProbeActive, the time recommended by the particular probe

manufacturer to wait after the probe is turned on before attempting a probe move.

• Set updateTloOrWorkOffsetZAxis, to WorkOffset or TLO. This only affects the G141

with a Q4 and Q5 which will store the result as the difference of the spindle probes TLO and the top of the part in the Z axis work offset or will place the distance from machine home to the surface being probed in the current active tool length offset.

Figure 2-12, Probe Tool Settings Found in System > Probing > CfgProbeTool > OEM

• orientSpeed, activateMStrobe, activateRetries, deactivateMStrobe,

deactivateTimeout, deactivateRetries, and autoDeactivateTime are not used and should be set to zero (0) or 1 in the case of deactivateMStrobe.

• Set orientProperty to NONE for a wired spindle probe and MultiOrient for a wireless

probe.

• Set activationType to Pulse.

• Set activateTimeout to 4 seconds.

• Set deactivateType to Timeout.

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PWM Connection to Axis/Spindle Motors

X51–X55 are the Pulse Width Modulation (PWM) axes connections. X56 is the spindle

encoder PWM axis connection.

X51–X56 PWM Connection

Refer to Table 2-6. Table 2-6, X51–X56: PWM Connection to Motor

Ribbon Connector Assignment

1a PWM U1 1b 0V U1 2a PWM U

2b 0V U 3a PWM U 3b 0V U

3 4a –SH2 4b 0V (–SH2) 5a –SH1B 5b 0V (–SH1B) 6a +Iactl 1 6b –Iactl 1 7a 0 V (analog) 7b +Iactl

8a –Iactl

8b 0 V (analog) 9a Do not assign 9b Do not assign 10a Temperature warning 10b Ready

Logic level: 5 V Analog signals I

: ±7.5 V

act

Maximum PWM frequency: 10 kHz

Note: The PWM frequency is defined via parameter. Defined via parameter

“ampPwmFreq” found in “CfgPowerStage” of the axis which corresponds to the connectors X51–X56.

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CNC Power Supply and Control Signals

X69: MC 400 Power Supply

Refer to Table 2-7 for the ribbon cable pinout.

Table 2-7, X69: Ribbon Cable Connector - Pinout

X69 Ribbon Cable Connector 50-pin

Assignment

X69 Ribbon Cable Connector 50-pin

Assignment

1a +5 V 14a –ERR.ZU.GR 1b +5 V 14b GND 2a +5 V 15a –ERR.I.GR 2b +5 V 15b GND 3a +5 V 16a –ERR.TMP 3b +5 V 16b GND 4a +5 V 17a RDY.PS 4b +5 V 17b GND 5a +5 V 18a –ERR.ILEAK 5b +5 V 18b GND 6a +12 V 19a Do not assign 6b +12 V 19b GND 7a +12 V 20a Do not assign 7b +12 V 20b GND 8a +5 V (separated) 21a Do not assign 8b 0 V (separated) 21b GND 9a +15 V 22a Do not assign 9b -15 V 22b GND 10a UZAN 23a Reserved (SDA) 10b 0 V 23b GND 11a IZAN 24a Reserved (–SCL) 11b 0 V 24b GND 12a –RES.PS 25a –RES.S 12b 0 V 25b GND 13a –PF.PS 13b GND

(Continued on adjacent table…)

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Control-Is-Ready Signal

X34: 24V Control-Is-Ready Signal

Refer to Table 2-8.

Table 2-8, X34: 24V Control-is-Ready Signal

Terminal Assignment

1 +24 V input 20V

Power Supply for PLC Outputs

The PLC of the MC 400 as well as the IEB 404 are powered by the 24 V control voltage of the machine (in accordance with VDE 0551).

The control voltage must be smoothed with a minimum 1000 µF at a rated current capacity of 150 µF/A. At a current load of 15 A, for example, this corresponds to a capacity of 2250 µF.

EN 61 131-2:1994 permits:

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• 5% alternating voltage component is permissible

• Minimum absolute value: 20.4 VDC

• Maximum absolute value: 28.8 VDC

Warning: Use only original replacement fuses.

The following topics are described:

• Power Consumption

• Nominal Operating Current per Output

• X44: 24V Input for PLC Power Supply

• Power Supply for IEB 404

• IEB 404 Basic Module

• IEM 16-8D Input/Output Module

Power Consumption

If half of the outputs are switched at the same time, the following are the values for power consumption:

MC 400: 115 W IEB 404: Approx. 385 W

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≤≤≤

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Nominal Operating Current per Output

MC 400: 0.150 A IEM 16-8D: 2 A

Simultaneity 2 outputs with 2 A each 4 outputs with 1 A each 8 outputs with 0.5 A each Total current: Out0 to Out7: 4 A

Out0 to Out3: 2 A Out4 to Out7: 2 A

X44: 24V Input for PLC Power Supply

Refer to Table 2-9.

Table 2-9, X44 I/O Module Supply Voltage - Pinout

Connection Terminal

Assignment PLC Outputs

1 +24 VDC cannot be switched off via

EMERGENCY STOP 2 +24 VDC can be switched off via 3 Y0:0 – Y0:15

EMERGENCY STOP

Y0:24 – Y0:30 control-is-ready signal

Y0:16 – Y0:28

40 V

Note: If the +24-V power supply (which cannot be shut off via emergency stop) is

missing at X44, the error message Supply voltage missing at X44 is displayed.

Power Supply for IEB 404

Note: The MC 400 cyclically monitors the supply voltage of the IEB 404.

IEB 404 Basic Module

Refer to Table 2-10. Table 2-10, X3 (Power Supply for Logic Circuit) - Pinout

Terminal Assignment

1 +24 VDC (20.4 V to 28.8 V) 2+0 V

IEM 16-8D Input/Output Module

Refer to Table 2-11.

Table 2-11, X6 (Power Supply for PLC Outputs) - Pinout

Terminal Assignment

9 +24 VDC (20.4 V to 28.8 V) for group 1 10 +24 VDC (20.4 V to 28.8 V) for group 2

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Buffer Battery

Note: Make a data backup before changing the buffer battery.

Danger: When exchanging the buffer battery, remember:

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• Switch off the machine and the 6000i.

• The buffer battery may be exchanged only by trained personnel.

Battery type: 1 lithium battery, type CR 2450N (Renata), Id. Nr. 315 878-01 If the voltage of the buffer battery falls below 2.6 V, the error message Exchange buffer

battery is displayed. If the voltage does not exceed 2.6 V, the error message is reactivated after 30 minutes. Refer to Figure 2-13.

To exchange the battery:

• The buffer battery is located on the rear side of the MC 400.

• Exchange the battery; the new battery can be inserted in only one position.

Figure 2-13, Buffer Battery

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Analog Nominal Value Output

Output ±10 V

Maximum load of analog outputs 2 mA

Maximum capacity 2 nF

Six analog outputs are available: Connection X8: Analog output 1 to 6 The following topics are described:

• Nominal Value Output

• Analog Output 1 to 6

Nominal Value Output

The connecting cable to the nominal value outputs must not have more than one intermediate terminal.

If you must branch to physically separate servo inputs, the connection must be made in a grounded terminal box. The housing of the terminal box must be electrically connected with the frame of the machine.

Analog Output 1 to 6

See Table 2-12. Table 2-12, X8: Analog Output - Pinout

MC 400 Conn. Cable P/N 343007XX

D-Sub Connector (Female) 15-Pin

Assignment

D-Sub Connector (Female) 15-Pin

Color(s)

1 Analog output 1: ±10 V 1 Brown 2 Do not assign 2 Brown/Green 3 Analog output 2: ±10 V 3 Yellow 4 Analog output 5: ±10 V 4 Red/Blue 5 Analog output 3: ±10 V 5 Pink 6 Analog output 5: 0 V 6 Gray/Pink 7 Analog output 4: ±10 V 7 Red 8 Analog output 6: ±10 V 8 Violet 9 Analog output 1: 0 V 9 White 10 Do not assign 10 White/Gray 11 Analog output 2: 0 V 11 Green 12 Do not assign 12 13 Analog output 3: 0 V 13 Gray 14 Analog output 4: 0 V 14 Blue 15 Analog output 6: 0 V 15 Black Shell External shield Shell External shield

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Analog Input

The MC 400 and the PLC Input/Output Board have analog inputs and inputs for Pt100 termistors.

The PLC Input/Output Board is available with and without analog inputs.

Voltage range: –10 V to +10 V Input resistance: > 250 kW Resolution: 10 mV (MC 400) Internal value range: –100 to +100, at a resolution of 100 mV

The following topics are described:

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• Inputs for Pt 100 Thermistors

• Analog Voltage Cable Characteristics

• X48: PLC Analog Input

Inputs for Pt 100 Thermistors

Constant current: 5 mA Temperature range: 0 °C (32 °F) to 100 °C (212 °F) Resolution: 0.1 °C (32.18 °F) Internal value range: 0 to 200, at a resolution of 0.5 °C (32.9 °F)

Analog Voltage Cable Characteristics

Characteristics of analog voltage connecting cable:

• Shielding

• 2 conductors with 0.14 mm

(AWG 7)

• Maximum length 50 meters (164 feet)

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X48: PLC Analog Input

Warning: Remember to connect the analog inputs with the correct polarity.

Refer to Table 2-13. Table 2-13, X48: PLC Analog Input - Pinout

S-Sub Connection (Female)

25-Pin

1I 2I 3U 4U 5I 6I 7U 8U 9I 10 I 11 U 12 U

+ Constant current for Pt 100

– Constant current for Pt 100

+ Constant current for Pt 100

– Constant current for Pt 100

+ Constant current for Pt 100

– Constant current for Pt 100

+ Constant current for Pt 100

– Constant current for Pt 100

+ Constant current for Pt 100

– Constant current for Pt 100

+ Constant current for Pt 100

– Constant current for Pt 100

Assignment

13 Do not assign 14 Analog input 1: –10 to +10 V 15 Analog input 1: 0 V (reference potential) 16 Analog input 2: –10 V to +10 V 17 Analog input 2: 0 V (reference potential) 18 Analog input 3: –10 V to +10 V 19 Analog input 3: 0 V (reference potential) 20 to 25 Do not assign Housing External shield

Note: The interface complies with the requirements of EN 50 178 for “low

electrical separation.”

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Switching Inputs 24 VDC (PLC)

Input signals of the switching inputs on the MC 400 and the IEM 16-8D. Refer to

Table 2-14 and Table 2-15. Table 2-14, I/O Module Voltage Requirements

Voltage Ranges: MC 400 IEM 16-8D I/O Module

“1” signal: Ui 13 V to 30.2 V 13 V to 28.8 V “0” signal: Ui –20 V to 3.2 V –20 V to 2.5 V

Current Ranges:

“1” signal: Ui 3.8 mA to 8.9 mA 2.5 mA to 5.8 mA “0” signal: Ii when Ui = 3.2 V 1.0 mA 0.3 mA

Table 2-15, Addresses of the Switching Inputs

Address Number Device

I:00 – I:31 31 + Control-Is-Ready Signal MC 400, X42 (PLC input) I:128 – I:152 25 MC 400, X46 (machine operating panel) I:64 to I:127 64 IEB 404 (IEM 16-8D) I:192 to I:255 64 IEB 404 (IEM 16-8D) I:256 to I:319 64 IEB 404 (IEM 16-8D) I:320 to I:383 64 IEB 404 (IEM 16-8D)

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The following topics are described:

• X42: PLC Input on the CNC

• PLC Inputs on the IEB 404

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X42: PLC Input on the CNC

The connecting cables are: P/N 343007XX is available in lengths of 3 feet, 10, 15, 20, 30, 45, and 60 feet, and is an

open-ended wire-type cable. The last two digits of the P/N indicate the cable length. For example, 34300703 indicates a 3-foot cable. Refer to Table 2-16.

Table 2-16, X42: PLC Input to the MC 400 - Pinout

MC 400 Conn. Cable P/N 343007XX

Female openended wires

Assignment

D-Sub Connctr. 37-Pin

Color(s)

1 I:00 **X HOME 1 Black 2 I:01 **Y HOME 2 Red 3 I:02 **Z HOME 3 White 4 I:03 **CNCACK 4 Green 5 I:04 **U HOME 5 Orange 6 I:05 **W HOME 6 Blue 7 I:06 7 Brown 8 I:07 8 Yellow 9 I:08 9 Violet 10 I:09 10 Gray 11 I:10 11 Pink 12 I:11 12 Tan 13 I:12 13 Red/Green 14 I:13 14 Red/Yellow 15 I:14 15 Red/Black 16 I:15 16 White/Black 17 I:16 17 White/Red 18 I:17 18 White/

Green

19 I:18 19 White/Yel-

low 20 I:19 20 White/Blue 21 I:20 21 White/

Brown 22 I:21 22 White/

Orange 23 I:22 23 White/Gray 24 I:23 24 White/Violet

** Hard Coded Function (Continued…)

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Table 2-16, X42: PLC Input to the MC 400 - Pinout (Continued)

MC 400 Conn. Cable P/N 343007XX

Female openended wires

Assignment

D-Sub Connctr. 37-Pin

Color(s)

25 I:24 25 White/Black/Red 26 I:25 26 White/Black/Green 27 I:26 27 White/Black/Yellow 28 I:27 28 White/Black/Blue 29 I:28 29 White/Black/Brown 30 I:29 30 White/Black/

Orange 31 I:30 **Software ESTOP 31 White/Black/Gray 32 I:31 **Software DRIVE ENABLE 32 White/Black/Violet 33 I:32 **DRIVE ENABLE 33 White/Black/Black 34 Do not assign 34 White/Red/

Black 35 Do not assign 35 White/Red/

Red 36 Do not assign 36 White/Red/

Green 37 Do not assign 37 White/Red/

Blue Shell External shield Shell External shield

** Hard Coded Function

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PLC Inputs on the IEB 404

X4 to X5: PLC Inputs Refer to Table 2-17 and Table 2-18, X5: IEM 16-8D I/O Module - Pinout.

Note: he 0-V terminals of X4 and X5 of the IEM 16-8D are connected internally.

These connections are used for connecting the potential of the electronics and for operating the LEDs. Since only a low current is required.

Table 2-17, X4: IEM 16-8D I/O Module - Pinout

Assignment

Terminal

1 2 3 4 5 6 7 8 9 10

First IEB 404 Slot 1 0 V 0 V I:64 I:65 I:66 I:67 I:68 I:69 I:70 I:71

Slot 2 0 V 0 V I:80 I:81 I:82 I:83 I:84 I:85 I:86 I:87 Slot 3 0 V 0 V I:96 I:97 I:98 I:99 I:100 I:101 I:102 I:103 Slot 4 0 V 0 V I:112 I:113 I:114 I:115 I:116 I:117 I:118 I:119

Second IEB 404 Slot 1 0 V 0 V I:192 I:193 I:194 I:195 I:196 I:197 I:198 I:199

Slot 2 0 V 0 V I:208 I:209 I:210 I:211 I:212 I:213 I:214 I:215 Slot 3 0 V 0 V I:224 I:225 I:226 I:227 I:228 I:229 I:230 I:231 Slot 4 0 V 0 V I:240 I:241 I:242 I:243 I:244 I:245 I:246 I:247

Third IEB 404 Slot 1 0 V 0 V I:256 I:257 I:258 I:259 I:260 I:261 I:262 I:263

Slot 2 0 V 0 V I:272 I:273 I:274 I:275 I:276 I:277 I:278 I:279 Slot 3 0 V 0 V I:288 I:289 I:290 I:291 I:292 I:293 I:294 I:295 Slot 4 0 V 0 V I:304 I:305 I:306 I:307 I:308 I:309 I:310 I:311

Fourth IEB 404 Slot 1 0 V 0 V I:320 I:321 I:322 I:323 I:324 I:325 I:326 I:327

Slot 2 0 V 0 V I:336 I:337 I:338 I:339 I:340 I:341 I:342 I:343 Slot 3 0 V 0 V I:352 I:353 I:354 I:355 I:356 I:357 I:358 I:359 Slot 4 0 V 0 V I:368 I:369 I:370 I:371 I:372 I:373 I:374 I:375

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Table 2-18, X5: IEM 16-8D I/O Module - Pinout

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Assignment

First IEB 404 Slot 1 0 V 0 V I:72 I:73 I:74 I:75 I:76 I:77 I:78 I:79

Slot 2 0 V 0 V I:88 I:89 I:90 I:91 I:92 I:93 I:94 I:95 Slot 3 0 V 0 V I:104 I:105 I:106 I:107 I:108 I:109 I:110 I:111 Slot 4 0 V 0 V I:120 I:121 I:122 I:123 I:124 I:125 I:126 I:127

Second IEB 404 Slot 1 0 V 0 V I:200 I:201 I:202 I:203 I:204 I:205 I:206 I:207

Slot 2 0 V 0 V I:216 I:217 I:218 I:219 I:220 I:221 I:222 I:223 Slot 3 0 V 0 V I:232 I:233 I:234 I:235 I:236 I:237 I:238 I:239 Slot 4 0 V 0 V I:248 I:249 I:250 I:251 I:252 I:253 I:254 I:255

Third IEB 404 Slot 1 0 V 0 V I:264 I:265 I:266 I:267 I:268 I:269 I:270 I:271

Slot 2 0 V 0 V I:280 I:281 I:282 I:283 I:284 I:285 I:286 I:287 Slot 3 0 V 0 V I:296 I:297 I:298 I:299 I:300 I:301 I:302 I:303 Slot 4 0 V 0 V I:312 I:313 I:314 I:315 I:316 I:317 I:318 I:319

Fourth IEB 404 Slot 1 0 V 0 V I:328 I:329 I:330 I:331 I:332 I:333 I:334 I:335

Slot 2 0 V 0 V I:344 I:345 I:346 I:347 I:348 I:349 I:350 I:351 Slot 3 0 V 0 V I:360 I:361 I:362 I:363 I:364 I:365 I:366 I:367 Slot 4 0 V 0 V I:376 I:377 I:378 I:379 I:380 I:381 I:382 I:383

Termin al

1 2 3 4 5 6 7 8 9 10

Switching Outputs 24 VDC (PLC)

The following topics are described:

• Output Signals and Addresses

• X41: PLC Output on the CNC

• X6: PLC outputs on the IEB 404

Output Signals and Addresses

The switching outputs are transistor outputs with current limitation. Please note:

• Permissible load: Resistive load (ohmic load)—inductive load (e.g., relay, contactor)

only with quenching diode parallel to inductance

• MC 400: Short circuiting of one output is permissible. No more than one output may

be short-circuited at one time.

• IEM 16-8D: The outputs are short-circuit proof.

Refer to Table 2-19 and Table 2-20, Output Addresses.

Table 2-19, Output Signals

MC 400, IEM 16-8D

Min. output voltage for “1” signal 3 V below supply voltage

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Note: The switching outputs need a minimum load of 5 mA.

They conform to EN 61131-2.

Warning: PLC outputs must neither be connected to a 24-V supply, nor to other

PLC outputs with a difference in potential. Otherwise, the voltage present at the PLC outputs is transmitted to the power supply. As a result, the PLC outputs that can be switched off may nevertheless be supplied with this voltage.

Table 2-20, Output Addresses

Address Number Device

O:0 to O:30 31 MC 400, X41 (PLC output) O:0 to O:7 8 MC 400, X46 (machine operating panel) O:32 to O:62 31 First PLC I/O unit O:64 to O:94 31 Second PLC I/O unit O:128 to O:158 31 Third PLC I/O unit O:160 to O:190 31 Fourth PLC I/O unit

The "control-is-ready" output at X41 can have the same load as a normal PLC output. If a higher current is required for switching a relay, the "control-is-ready" outputs of the IEB 404, 406, 408s can be used in addition. A separate power supply for the IEB 404, 406, 408s is necessary for this.

X41: PLC Output on the CNC

The connecting cables are: P/N 343001XX is available in lengths of 5 feet to 75 feet in increments of 5 feet, and is

terminated with a female connector. The last two digits of the P/N indicate the cable length. For example, 34300115 indicates a 15-foot cable.

P/N 343007XX is available in lengths of 3 feet, 10, 15, 20, 30, 45, and 60 feet, and is an open-ended wire-type cable. The last two digits of the P/N indicate the cable length. For example, 34300703 indicates a 3-foot cable.

Refer to Table 2-21, X41: PLC Output on the CNC - Pinout.

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Table 2-21, X41: PLC Output on the CNC - Pinout

37-pin IPI Assignment Color

1 Do not assign BLK 2 Do not assign RED 3 Do not assign WHT 4 Do not assign GRN 5 Do not assign ORN 6 Do not assign BLU 7 Do not assign BRN 8 Do not assign YEL 9 O:08 VIO 10 O:09 GRAY 11 O:10 PINK 12 O:11 TAN 13 O:12 RED/GRN 14 O:13 RED/YEL 15 O:14 RED/BLK 16 O:15 WHT/BLK 17 O:16 WHT/RED 18 O:17 WHT/GRN 19 O:18 WHT/YEL 20 O:19 WHT/BLU 21 O:20 WHT/BRN 22 O:21 WHT/ORN 23 O:22 WHT/GRAY 24 O:23 WHT/VIOL 25 O:24 WHT/BLK/RED 26 O:25 WHT/BLK/GRN 27 O:26 WHT/BLK/YEL 28 O:27 WHT/BLK/BLU 29 O:28 WHT/BLK/BRN 30 O:29 WHT/BLK/ORN 31 O:30 WHT/BLK/GRAY 32 Do not assign WHT/BLK/VIOL 33 Do not assign WHT/BLK/BLK 34 CNC READY SIGNAL WHT/RED/BLK 35 Do not assign WHT/RED/RED 36 Do not assign WHT/RED/GRN 37 Do not assign WHT/RED/BLU Shell EXTERNAL SHIELD

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X6: PLC Outputs on the IEB 404

Refer to Table 2-22.

Table 2-22, IEM 16-8D I/O Module - Pinout

Terminal

Assignment

1 2 3 4 5 6 7 8 9 10

First IEB 404

Second IEB 404

Third IEB 404

Fourth IEB 404

Slot 1 O:32 O:33 O:34 O:35 Slot 2 O:40 O:41 O:42 O:43

O:36 O:37 O:38

O:44 O:45 O:46 Slot 3 O:48 O:49 O:50 O:51 O:52 O:53 O:54 Slot 4 O:56 O:57 O:58 O:59 O:60 O:61 O:62 Slot 1 O:64 O:65 O:66 O:67 O:68 O:69 O:70 Slot 2 O:72 O:73 O:74 O:75 O:76 O:77 O:78 Slot 3 O:80 O:81 O:82 O:83 O:84 O:85 O:86 Slot 4 O:88 O:89 O:90 O:91 O:92 O:93 O:94 Slot 1 O:128 O:129 O:130 O:131 O:132 O:133 O:134 Slot 2 O:136 O:137 O:138 O:139 O:140 O:141 O:142 Slot 3 O:144 O:145 O:146 O:147 O:148 O:149 O:150 Slot 4 O:152 O:153 O:154 O:155 O:156 O:157 O:158 Slot 1 O:160 O:161 O:162 O:163 O:164 O:165 O:166 Slot 2 O:168 O:169 O:170 O:171 O:172 O:173 O:174 Slot 3 O:176 O:177 O:178 O:179 O:180 O:181 O:182 Slot 4 O:184 O:185 O:186 O:187 O:188 O:189 O:190 -

O:39 O:47a+24 Vb+24 V O:55a+24 Vb+24 V

O:71a+24 Vb+24 V O:79a+24 Vb+24 V O:87a+24 Vb+24 V

O:135a+24 Vb+24 V O:143a+24 Vb+24 V O:151a+24 Vb+24 V

O:167a+24 Vb+24 V O:175a+24 Vb+24 V O:183a+24 Vb+24 V

+24 V

a.The function of this terminal can be set with a sliding switch on the rear side of the PLD 16-8 I/O module: Setting 1: Control-is-ready signal Setting 2: PLC output b.Group 1 (terminals 1 to 4) c.Group 2 (terminals 5 to 8)

Note: If you use only the outputs at X6 for an IEM 16-8D I/O unit (and no inputs),

the 0-V connection for supplying the electronics and for operating the LEDs must be established at X4 or X5.

Note: The 6000i cyclically monitors the PLC outputs of the IEB 404 for a short-

circuit.

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P/N 627787-21 - Mounting and Electrical Installation

Flat Panel Display

Refer to Table 2-23 for the pin layout for the MC 400, the connecting cable, and the flat panel display.

Table 2-23, X49: Flat Panel Display to MC 400 - Pinout

MC 400 Connecting cable P/N 343000XX FP 6000i

D-sub Connctn. (Female) 62-pin

1 22

2 23

3 24

4 25

5 26

6 27

7 28

8 29

9 30

10 31

11 32

12 33

13 34

14 35

15 36

16 37

Assignment Name

0 V 0 V

CLK.P CLP.P*

HSYNC HSYNC*

BLANK BLANK

VSYNC VSYNC*

0 V 0 V

R0 R0*

R1 R1*

R2 R2*

R3 R3*

0 V 0 V

G0 G0*

G1 G1*

G2 G2*

G3 G3*

0 V 0 V

D-sub Connect or (Male) 62-pin

1 22

2 23

3 24

4 25

5 26

6 27

7 28

8 29

9 30

10 31

11 32

12 33

13 34

14 35

15 36

16 37

Color of Wire

BLK RED

BLK WHT

BLK GRN

BLK BLU

BLK YEL

BLK BRN

BLK ORN

RED WHT

RED GRN

RED BLU

RED YEL

REF BRN

RED ORN

GRN WHT

GRN BLU

GRN BRN

D-sub No. of Pair

Connector

(Female)

62-pin

11221

22232

33243

44254

55265

66276

77287

88298

99309

31 11 11

32 12 12

33 13 13

34 14 14

35 15 15

36 16 16

D-sub Connector (Male) 62-pin

30 10

31 11

32 12

33 13

34 14

35 15

36 16

(Continued…)

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

Table 2-23, X49: Flat Panel Display to MC 400 - Pinout (Continued)

MC 400 Connecting cable P/N 343000XX FP 6000i

D-sub Connctn. (Female) 62-pin

17 38

18 39

19 40

20 41

43 44

45 46

47 48

49 50

51 52

Assignment Name

B0 B0*

B1 B1*

B2 B2*

B3 B3*

DISP.LOW* DISP.LOW4344

DISP.ON* DISP.ON

C0 C1

C2 C3

C4 C5

D-sub Connector (Male) 62-pin

17 38

18 39

19 40

20 41

45 46

47 48

49 50

51 52

Color of Wire

GRN YEL

GRN ORN

WHT BLU

WHT YEL

WHT BRN

WHT ORN

BLU YEL

BLU BRN

BL ORN

D-sub No. of Pair

Connector

(Female)

62-pin

17 17

38 18 18

39 19 19

40 20 20

41 21 43

44 22 45

46 23 47

48 24 49

50 25

D-sub Connector (Male) 62-pin

17 38

18 39

19 40

20 41

43 44

45 46

47 48

49 50

52 21 0 V 21 N.C. 21 21 42 0 V 42 N.C. 42 42 53 Free 53 N.C. 53 53 54 Free 54 N.C. 54 54 55 Free 55 N.C. 55 55 56 Free 56 N.C. 56 56 57 Free 57 N.C. 57 57 58 Free 58 N.C. 58 58 59 Free 59 N.C. 59 59 60 Free 60 N.C. 60 60 61 Free 61 N.C. 61 61 62 Free 62 N.C. 62 62 Housing Housing Housing Housing

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P/N 627787-21 - Mounting and Electrical Installation

Manual Panel

Refer to Table 2-24. Table 2-24, X46: Machine Operating Panel - Pinout

MC 400 X46 Connecting Cable P/N 343001XX

D-Sub Connctn. (Female) 37-Pin

Assignment

D-Sub Connctr. (Male) 37-Pin

Color(s)

D-Sub Connctr. (Female) 37-Pin

Manual Panel X3

D-Sub Connctn. (Male) 37-Pin

1 I:128 1 Gray/Red 1 Key 0 2 I:129 2 Brown/Black 2 Key 1 3 I:130 3 White/Black 3 Key 2 4 I:131 4 Green/Black 4 Key 3 5 I:132 5 Brown/Red 5 Key 4 6 I:133 6 White/Red 6 Key 5 7 I:134 7 White/Green 7 Key 6 8 I:135 8 Red/Blue 8 Key 7 9 I:136 9 Yellow/Red 9 Axis 1 – X 10 I:137 10 Gray/Pink 10 Axis 2 – Y 11 I:138 11 Black 11 Axis 3 – Z 12 I:139 12 Pink/Brown 12 FR01 13 I:140 13 Yellow/Blue 13 FR02 14 I:141 14 Green/Blue 14 FR03 15 I:141 15 Yellow 15 FR04 16 I:143 16 Red 16 JOG1X1 17 I:144 17 Gray 17 JOG2X10 18 I:145 18 Blue 18 JOG3X100 19 I:146 19 Pink 19 SS01 20 I:147 20 White/Gray 20 SS02 21 I:148 21 Yellow/Gray 21 SS03 22 I:149 22 Green/Red 22 SS04 23 I:150 23 White/Pink 23 EXIN1 24 I:151 24 Gray/Green 24 EXIN2 25 I:152 25 Yellow/Brown 25 EXIN3 26 O:00 26 Gray/Brown 26 EXOUT1 27 O:01 27 Yellow/Black 27 EXOUT2 28 O:02 28 White/Yellow 28 LED COM

(Continued…)

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

Table 2-24, X46: Machine Operating Panel - Pinout (Continued)

MC 400 X46 Connecting Cable P/N 343001XX

D-Sub Connctn. (Female) 37-Pin

Assignment

D-Sub Connctr. (Male) 37-Pin

Color(s)

D-Sub Connctr. (Female) 37-Pin

Manual Panel X3

D-Sub Connctn. (Male) 37-Pin

29 O:03 29 Gray/Blue 29 LEDCLRDY 30 O:04 30 Pink/Blue 30 LEDSFWD 31 O:05 31 Pink/Red 31 LEDSREV 32 O:06 32 Brown/Blue 32 LEDSOFF 33 O:07 33 Pink/Green 33 LEDSVRST 34 0 V (PLC) 34 Brown 34 24VCOM 35 0 V (PLC) 35 Yellow/Pink 35 24VCOM 36 +24 V (PLC) 36 Violet 36 +24V 37 +24 V (PLC) 37 White 37 +24V Housing External shield Housing External shield Housing

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P/N 627787-21 - Mounting and Electrical Installation

CNC Keyboard

The connecting cable, P/N 343001XX is available in lengths of 5 feet to 75 feet in increments of 5 feet. The last two digits of the P/N indicate the cable length. For example, 34300115 indicates a 15-foot cable. Refer to Table 2-25.

Table 2-25, X45: CNC Keyboard - Pinout

MC 400 X45 MC 400 X45

D-Sub Connctn. (Female) 37-Pin

Assignment

D-Sub Connctn. (Female) 37-Pin

Assignment

1 RL0 20 SL0 2 RL1 21 SL1 3 RL2 22 SL2 4 RL3 23 SL3 5 RL4 24 SL4 6 RL5 25 SL5 7 RL6 26 SL6 8 RL7 27 SL7 9 RL8 28 RL19 10 RL9 29 RL20 11 RL10 30 Not assigned 12 RL11 31 RL21 13 RL12 32 RL22 14 RL13 33 RL23 15 RL14 34 Spindle override (wiper) 16 RL15 35 Feedrate override (wiper) 17 RL16 36 +5 V override potentiometer 18 RL17 37 0 V override potentiometer 19 RL18 Housing External shield

(Continued on adjacent table…)

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

I/O Module Connection

Refer to Table 2-26 and Table 2-27, X2: I/O Module - Pinout for PLC expansion IEB 40X on the IEB 40X

Table 2-26, X147: I/O Module to MC 400 - Pinout

MC 400 Connecting Cable P/N 624517-XX I/O Module

D-Sub Connctn. (Male) 26-Pin

Assignment

D-Sub Connctr. (Female) 26-Pin

Color(s)

D-Sub Connctr. (Male) 26-Pin

X1 DSub Connctn. (Female) 26-Pin

Assignment

10 V 1Black 1 10 V 2 0 V 2 Violet 2 2 0 V 30 V 3 3 30 V 4 Do not assign 4 4 4 Do not assign 5 Address 6 5 Yellow 5 5 Address 6 6 INTERRUPT 6 Blue 6 6 INTERRUPT 7 RESET 7 Red 7 7 RESET 8WRITE

EXTERN

9WRITE

EXTERN

8Gray 8 8WRITE

EXTERN

9Pink 9 9WRITE

EXTERN 10 Address 5 10 Green 10 10 Address 5 11 Address 3 11 White 11 11 Address 3 12 Address 1 12 Brown 12 12 Address 1 13 Do not assign 13 13 13 Do not assign 14 + 5 V

14 White/Blue 14 14 +5 V

(output)

15 + 5 V

15 Brown/Blue 15 15 +5 V

(feedback)

16 PCB identifier 216 White/Pink 16 16 PCB identifier

(Continued…)

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CNC Technical Manual

Table 2-26, X147: I/O Module to MC 400 - Pinout (Continued) .

MC 400 Connecting Cable P/N 624517-XX I/O Module

P/N 627787-21 - Mounting and Electrical Installation

D-Sub Connctn. (Male) 26-Pin

17 PCB identifier 1 17 Pink/Brown 17 17 PCB identifier 1 18 Address 7 18 Brown/

19 Serial IN 1 19 White/Gray 19 19 Serial IN 20 EM. STOP 20 Gray/Brown 20 20 EM. STOP 21 Serial OUT 21 White/

22 Serial OUT 22 Yellow/

23 Address 4 23 White/

24 Address 2 24 Gray/Pink 24 24 Address 2 25 Address 0 25 Red/Blue 25 25 Address 0 26 26 26 Housing External shield Housing External

Assignment

D-Sub Connector (Female) 26-Pin

Color(s)

Green

Yellow

Brown

Green

shield

D-Sub Connector (Male) 26-Pin

18 18 Address 7

21 21 Serial OUT

22 22 Serial OUT

23 23 Address 4

Housing Housing External shield

X1 DSub Connctn. (Female) 26-Pin

Assignment

The connecting cable, P/N 624517-XX is available in lengths of: 2, 3, 6, 9, 15, 20, and 25 feet. The last two digits of the P/N indicate the cable length. For example, 624517-09 indicates a 9-foot cable.

For space requirements, refer to:

• Figure 9-7, I/O EXP. BASE: 4-SLOTS (P/N 624498-01, IEB 404),

6-SLOTS (P/N 624500-01, IEB 406), 8-SLOTS (P/N 624501-01, IEB 408)

• Figure 9-10, I/O MODULE, DIGITAL 16/8 (P/N 624505-01, IEM 16-8D) Dimensions

• Figure 9-12, I/O MODULE, ANALOG 4/4 (P/N 624506-01, IEM 4-4A) Dimensions

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

Table 2-27, X2: I/O Module - Pinout for PLC expansion IEB 40X on the IEB 40X

IEB 40X Connecting Cable P/N 624517-XX IEB 40X on IEB 40X

X2 D-sub connctn. (male) 26-pin

Assignment

D-sub connctn. (female) 26-pin

D-sub connctn. (male) 26-pin

X1 D-sub connctn. (female) 26-pin

Assignment

1 0 V 1 Black 1 0 V

2 0 V 2 Violet 2 0 V

30 V 3 30 V 4 Do not assign 4 4 Do not assign

5 Address 6 5 Yellow 5 Address 6

6 INTERRUPT 6 Blue 6 INTERRUPT 7 RESET 7 Red 7 RESET

8WRITE

EXTERN

9WRITE

EXTERN

8Gray 8WRITE

EXTERN

9Pink 9WRITE

EXTERN

10 Address 5 10 Green 10 Address 5 11 Address 3 11 White 11 Address 3

12 Address 1 12 Brown 12 Address 1

13 Do not assign 13 13 Do not assign 14 +5 V (output) 14 White/Blue 14 +5 V (output)

15 +5 V

(feedback)

15 Brown/Blue 15 +5 V

(feedback) 16 PCB identifier 216 White/Pink 16 PCB identifier

17 PCB identifier 117 Pink/Brown 17 PCB identifier

18 Address 7 18 Brown/Green 18 Address 7

19 Serial IN 1 19 White/Gray 19 Serial IN 20 EM. STOP 20 Gray/Brown 20 EM. STOP

21 Serial OUT 21 White/Yellow 21 Serial OUT

22 Serial OUT 22 Yellow/Brown 22 Serial OUT

23 Address 4 23 White/Green 23 Address 4 24 Address 2 24 Gray/Pink 24 Address 2

25 Address 0 25 Red/Blue 25 Address 0

26 26 26 Housing External

Housing External shield Housing Housing External shield

shield

September 2008

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Data Interfaces

Three data interfaces are available:

P/N 627787-21 - Mounting and Electrical Installation

• RS-232-C/V.24 (COM1)

• RS-422/V.11 (COM2)

• Ethernet

X27: RS-232-C/V.24 Data Interface (COM1)

Maximum cable length is 20 m (65.6 ft.). Refer to Table 2-28.

Table 2-28, X27: RS-232-C/V.24 Data Interface (COM1) - Pinout

MC 400

X27 D-Sub Connctn. (Male) 9-Pin

1 Do not assign 2RXD 3TXD 4DTR 5 Signal GND 6DSR 7RTS 8CTS 9 Do not assign Housing External shield

Note: The interface complies with the requirements of EN 50 178 for “low

electrical separation.”

Assignment

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

X28: RS-422/V.11 Data Interface (COM2)

Maximum cable length is 50 m (164 ft.). Refer to Table 2-29. Table 2-29, X28: RS-422/V.11 Data Interface (COM2) - Pinout

MC 400

X28 D-Sub Connection (Female) 9-Pin

Assignment

1RTS 2DTR 3RxD 4TxD 5 Signal GND 6CTS 7DSR 8RxD 9TxD Housing External shield

Note: The interface complies with the requirements of EN 50 178 for “low

electrical separation.”

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P/N 627787-21 - Mounting and Electrical Installation

X26: Ethernet Interface RJ45 Port

Maximum data transfer rate: Approximately 2 to 5 Mbps (depending on the file type and network utilization).

Maximum cable length (shielded cable): 100 m (328 ft.). Refer to Table 2-30, Figure 2-14, and Table 2-31 for the meaning of the X26 Light

Emitting Diodes (LEDs).

Table 2-30, X26: Ethernet Interface RJ45 Port - Pinout

RJ45 Connection. (Female) 8-Pin

Assignment

1TX+ 2TX– 3REC+ 4 Do not assign 5 Do not assign 6REC– 7 Do not assign 8 Do not assign Housing External shield

Figure 2-14, RJ45 Connector

Note: The interface complies with the requirements of EN 50 178 for “low

electrical separation.”

Table 2-31, X26: Ethernet Interface LEDs

LED Status Meaning

Green Blinks Interface is active

Off Interface is inactive

Yellow On 100 Mb network

Off 10 Mb network

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

USB Interface

Refer to Table 2-32. Table 2-32, X141, X142: USB Interface - Pinout

USB Connection (Female) 4-pin

Assignment

1+5 V 2 USBP– 3 USBP+ 4GND

The following topic is described:

• USB Hub

USB Hub

The power supply for the USB hub must comply with EN 50 178, 5.88 requirements for "low voltage electrical separation."

Connections on the USB hub (368 735-01). Refer to Table 2-33.

Table 2-33, USB Hub - Pinout

Connection designation Function

X1 24 V power supply X32 5-V output X140 USB input (to the MC 400) X141 USB output 1 X142 USB output 2 X143 USB output 3 X144 USB output 4

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P/N 627787-21 - Mounting and Electrical Installation

Drive Controller Enable

A drive controller can be enabled by the NC software only if the controller is enabled with 24 V on X150 and on X42, pin 33. Refer to Table 2-16, X42: PLC Input to the MC 400 -

Pinout.

The following topic is described:

• X150: Drive controller enabling for axis groups

X150: Drive controller enabling for axis groups

The connecting terminal X150 is located on the bottom of CC 600. Refer to

Figure 2-5, MC 400 and CC 600 Connections.

X150 controls drive enabling for the axis groups on the first controller board (PWM outputs X51 to X56). Refer to Table 2-34.

Note: The pin of an axis group must always be wired to the connector on whose

PCB the control loop is located.

Table 2-34, X150: Axis-specific Drive Release - Pinout

X150 Terminal

Assignment

**1

+24 V

; drive controller enabling for

X150 Terminal

Assignment

6 Not used for CC 600

axis group 1

+24 V

**1

; drive controller enabling for

7 Reserved, do not assign

axis group 2

+24 V

**1

; drive controller enabling for

8 Reserved, do not assign

axis group 3 4 Not used for CC 600 9 0 V 5 Not used for CC 600

**1 Maximum current consumption 10 mA

September 2008

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P/N 627787-21 - Mounting and Electrical Installation

PLC Input/Output Units

IEB 404

Up to four IEB 404s can be connected to the MC 400. The IEB 404 basic modules can be fitted with any combination of IEM 16-8D I/O modules

and IEM 4-4A analog modules. It is also possible to leave gaps, since not all slots on the IEB 404 must be used.

Refer to Table 2-26, X147: I/O Module to CNC - Pinout for PLC expansion on the MC 400 and Table 2-27, X2: I/O Module - Pinout for PLC expansion IEB 404 on the IEB 404.

Meaning of the LEDs on the IEM 16-8D Refer to Table 2-35. Table 2-35, IEM 16-8D LEDs Description

LED Meaning

Red LED at X4, pin 1

Short circuit of the outputs

Yellow LEDs at X4, X5 and X6 Status of the inputs and outputs Green LEDs at X6, pin 9 and pin 10 24 V power supply of the outputs

a. An output is reset when a short circuit occurs. The short-circuit

monitoring remains in effect, and must therefore be reset with Module 9139. In order to recognize a short circuit, a current of 20 A must be able to flow for approximately 3 ms. If this is not the case (e.g., the 24-V supply limits the current sooner), the short-circuit monitoring might not become effective.

I/O Module and I/O Expansion Base Module P/N Summary

Refer to Table 2-36. Table 2-36, I/O Module and I/O Expansion Base Module P/N Summary

P/N Description

624498-01 I/O EXP BASE MODULE, 4-SLOTS IEB 404 624500-01 I/O EXP BASE MODULE, 6-SLOTS IEB 406 624501-01 I/O EXP BASE MODULE, 8-SLOTS IEB 408 624505-01 I/O MODULE, DIGITAL 16/8 IEM 16-8D 624506-01 I/O MODULE, ANALOG 4/4 IEM 4-4A 624507-01 I/O MODULE, BLANK

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Handwheel Input

One remote RM 500 handwheel or one panel-mounted PM 300 handwheel can be used with a CC 600 Series CNC. Refer to RM 500 parameters for configuration. Refer to Table 2-37.

The following topics are described:

• X23: Handwheel Input

• RM 500 Remote Handwheel

• Connection Guidelines

• Operation Guidelines

• PM 300 Panel-Mounted Handwheel

• PM 350 Panel-Mounted Handwheel

X23: Handwheel Input

Table 2-37, X23: Handwheel Input - Pinout

D-Sub Connection (Female) 9-Pin

20 V 4 +12 V ± 0.6 V (Uv) 6 DTR 7 TxD 8 RxD 9 DSR 1, 3, 5 Not assigned Housing External shield

This interface meets requirements per IEC 742 EN 50 178 for low voltage electrical separation.

Assignment

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

RM 500 Remote Handwheel

Refer to Table 2-37, RM 500 Remote Handwheel - Pinout, Figure 2-15, RM 500

Internal Wiring of Contacts to Control Buttons and E-STOP, and Figure 9-20, RM 500 Remote Handwheel, P/N 34000850. The RM 500 is a portable electronic handwheel that

offers the following features:

• Keys for selection of five axes for handwheel or jogging:

X – X-axis Y – Y-axis Z – Z-axis IV – U-axis V – Not used

• Jog traverse direction keys: Jog+ and Jog–

• Jog and handwheel resolution setting. For jogging, the 1, 10, 100 corresponds to 1, 10,

100 times system resolution. For handwheel, the 1, 10, 100 corresponds to pre-set feedrates – Slow, Medium, or Fast

• Actual-position-capture key (not used)

• Spindle control keys – Counter-clockwise (CCW), Stop, and Clockwise (CW)

• Two permissive buttons – Must be pressed to allow operation of Remote Handwheel

• EMERGENCY STOP button

• Holding magnets

• Dummy plug for EMERGENCY STOP circuit (optional), P/N 34000865

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P/N 627787-21 - Mounting and Electrical Installation

Connection Guidelines

Connection layout for the various cables and the handwheel is provided in Table 2-37,

RM 500 Remote Handwheel - Pinout. The EMERGENCY STOP plug must be

connected if the handwheel is not connected. Connect adapter cable or the extension cable (if used) to X23 on the MC 400.

Figure 2-15, RM 500 Internal Wiring of Contacts to Control Buttons and E-STOP Figure 2-15 callouts:

A – Permissive button 1 I – Contact 2 B – Right J – Contact 1 C – Permissive button 2 K – Contact 1 D –Left L – Contact 2 E – Emergency STOP M – Contact 1+2 F – Contact 2 N – Contact 2 G – Contact 1 O – Contact 1 H – Cable adapter

The adapter cable (P/N 343000415) includes terminal strips for the EMERGENCY STOP contacts and permissive buttons (max load 1.2 A). See Figure 2-15.

The terminals are supplied with the adapter cable. If you need replacement terminals, these can be ordered from ANILAM:

Terminal strip 3-pin:

Terminal strip 4-pin:

P/N 80900155

P/N 80900136

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

Table 2-37, RM 500 Remote Handwheel - Pinout

Extension Cable

P/N 343003XX

D-Sub Connctr. (Male) 9-Pin

Housing Shield Housing Housing Shield Housing Housing Shield Housing Housing Shield 2 White 2 2 White E E White E E 4 Brown 4 4 Brown D D Brown D D 6 Yellow 6 6 Yellow B B Yellow B B 7Gray7 7GrayA AGrayA A 8 Green 8 8 Green C C Green C C

D-Sub Connctr. (Female) 9-Pin

Adapter Cable

P/N 34300415

D-Sub Connctr. (Male) 9-Pin

Connecting Cable

P/N 34000810

Coupling on Mtg. Base (Female) 18-Pin

A 66WH/BK66 B 77YL/BK77 C 55WH/RD55 D 44WH/BL44 E 2 2 WH/GN 2 2 F 33WH/YL33 G 11WH/BN11

Connctr. (Male) 18-Pin

Color(s) Connctr.

(Female) 18-Pin

RM 500

P/N 34000850

Connctr. (Male) 18-Pin

G WH/BN 3 Contact 1 + 2

F WH/YL 2 Contact 2 (left) Control button

E WH/GN 1 Contact 1 (right)

D WH/BL 1 Contact1 C WH/RD 2 Contact1 EMERGENCY STOP B YL/BK 3 Contact2 A WH/BK 4 Contact2

Operation Guidelines

The permissive buttons must be pressed for any of the features on the remote handwheel to work. The remote handwheel can, essentially, only be used in Manual mode, and, in general, duplicates the equivalent functionality in the Manual Panel. For details on Manual mode operation of the CNC refer to 6000i CNC User’s Manual

, P/N 627785-2X.

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

PM 300 Panel-Mounted Handwheel

The PM 300, P/N 34000855, does not have axis keys, rapid traverse keys, etc. It is connected to MC 400 directly or via extension cable. Refer to Table 2-38. Refer to

Figure 9-21, PM 300 Panel-Mounted Handwheel, P/N 34000855.

The PM 300 is available with standard 3 ft. cable. For space requirements, refer to Figure 9-2, CNC, CC, and Inverter.

Table 2-38, PM 300 Panel-Mounted Handwheel - Pinout

Extension Cable P/N 343003XX

D-Sub Connector (Male) 9-Pin

Housing Shield Housing Housing Shield

2 White 2 2 White

4 Brown 4 4 Brown

6 Yel low 6 6 Yellow

8 Green 8 8 Green

7 Gray 7

D-Sub Connector (Female) 9-Pin

D-Sub Connector (Male) 9-Pin

PM 300 P/N 34000855

September 2008

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CNC Technical Manual

P/N 627787-21 - Mounting and Electrical Installation

PM 350 Panel-Mounted Handwheel

With the PMA 310 (P/N 34000870) handwheel adapter, you can connect two or three PM 350 (P/N 34000875) handwheels to the 6000M.

The first two handwheels are assigned to axes X and Y (connected to inputs X1 and X2 of the PMA 310). The third handwheel (X3 input) can be assigned as shown in Table 2-39.

Table 2-39, PM 350 Third Handwheel Assignments

MC_4102 Switch Position Third Handwheel

X Fixed Any switch position X-axis Y Fixed Any switch position Y-axis Z Fixed Any switch position Z-axis MP Switch 0 (MP switch at the left stop -

i.e., all the way to the left) 1Y-axis 2Z-axis 3 U-axis 4 W-axis

Third Handwheel Adapter 0 (S2 at the left stop) Z-axis

1 U-axis 2 W-axis 3Z-axis 4Z-axis

X-axis

An additional switch enables you to select the interpolation factor for the handwheel as shown in Table 2-40.

Table 2-40, PM 350 Interpolation Assignments

MC_4101 Switch Position Resolution

Fixed 1 Any switch position 1 Fixed 10 Any switch position 10 Fixed 100 Any switch position 100 MP Switch 0 (MP switch at the left stop) 1

110 2100 3100 4100

Third Handwheel Adapter 0 (S1 at the left stop) 1

110 2100 3100 4100

Refer to Figure 2-16, PM 350 and PMA 310 Internal Wiring, Table 2-41, X1, X2, X3:

Inputs for PM 350 Handwheels - Pinout, Table 2-42, X23: Connection to MC 400 Pinout, and Table 2-43, X31: Supply Voltage - Pinout.

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Figure 2-16, PM 350 and PMA 310 Internal Wiring

Figure 2-16 callouts: A – PM 350, P/N 34000875

B – PMA 310, P/N 34000870 C – Axis Selection, P/N 3400088X,

where X= 1 (3’), 2 (15’), or 3 (60’). (Optional)

D – Interpolation Factor Selector Knob, P/N 3400088X,

where X= 1 (3’), 2 (15’), or 3 (60’). (Optional)

E – Maximum 60 feet (20 m). The connecting cable for PM 350 to PMA 310 is

P/N 3400089X, where X represents the available cable lengths: X= 1 (15’), 2 (20’), 3 (30’), or 4 (60’).

F – Maximum 60 feet (20 m). The connecting cable for PMA 310 to MC 400 is

P/N 343005XX, where XX represents the available cable lengths: XX= 05 (5’), 15 (15’), 20 (20’), 25 (25’), 30 (30’), 35 (35’), 40 (40’), 45 (45’), 50 (50’), 55 (55’), or 60 (60’).

For the X1, X2, and X3 pin layout on PMA 310 adapter for inputs to the PM 350 handwheel, see Table 2-41.

Table 2-41, X1, X2, X3: Inputs for PM 350 Handwheels - Pinout

PMA 310 Adapter

Connection (Female) 9-Pin

1I 2 I1 – 7 I0 – 3 +5 V 8 I0 + 4 0 V 9 Internal shield 5 I2 + Housing External shield

(Continued on adjacent table...)

Assignment

+6 I

Connection (Female) 9-Pin

PMA 310 Adapter

Assignment

–

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For the X23 connection to MC 400 pin layout on the PMA 310 adapter, see

Table 2-42.

Table 2-42, X23: Connection to MC 400 - Pinout

PMA 310 Adapter

D-Sub Connection (Female) 9-Pin

1RTS 20 V 3CTS 4 +12 V +0.6 V (U 5 Do not assign 6DSR 7R 8T 9DTR Housing External shield

Assignment

)

For the X31 supply voltage pin layout on the PMA 310 adapter, see Table 2-43.

Warning: The power supply of the I/O must not be used simultaneously for the

PMA 310 adapter; otherwise, the isolation of the inputs/outputs would be bridged.

Table 2-43, X31: Supply Voltage - Pinout

PMA 310 Adapter

Terminal Assignment

1 +24 V - as per EN 50 178 (basic insulation) 20 V

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Console FP 6000i

Console assembly consists of 12.1" color, active matrix, flat-panel display, and alphanumeric keypad. Refer to Table 2-44 and Table 2-45.

Table 2-44, Console FP 6000i

System Designation Console

6000i FP 6000i P/N 624514-01

Table 2-45, Hardware Connections to MC 400

Hardware Connects to MC 400

Flat panel Via connector X49

with cable P/N 343000XX

Alphanumeric keypad Via connector X45

with cable P/N 343001XX

Where XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet. Power to the flat-panel console is delivered to X1, 2-pin, 5.08 mm Phoenix connector. The

mating connector is included with the console. Refer to Table 2-46.

Table 2-46, Flat Panel X1 Power Connection - Pinout

Power Connection 2-Pin Description

1+24 Volts 2 24 V common

For space requirements, refer to Figure 9-1, Console.

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Manual Panel MP 6000M and MP 6001M

Manual panel assembly includes commonly used machine operating functions. The manual panel connects to the MC 400 via connector X46 using cable PN 343001XX, where XX = 10, 15, 20, 25, 30, 35, 40, and 45 feet. Two versions of manual panel assemblies are available:

MP 6001M, Manual panel with Manual Pulse Generator (MPG) (P/N 34000701). Use MPG extension cable 343005XX to connect the MPG to the MC 400 using connector X23.

MP 6000M, Manual panel without MPG (34000704) For space requirements, refer to Figure 9-3, MP 6000M Manual Panel and

Figure 9-4, MP 6001M Manual Panel.

The Manual Panel interface, P4, is an 8-pin, 3.81 mm Phoenix connector. There are extra relay level I/O for special customer functions. Refer to Table 2-47.

Table 2-47, P4 Manual Panel Interface - Pinout

Interface Connection 8-pin Description Assignment

1+24 Volts 2 24 V common 3 Spare input 1 I:150 4 Spare input 2 I:151 5 Spare input 3 I:152 6Reserved 7Reserved 8Reserved

The Manual Panel interface, P5, is a 2-pin, 3.81 mm Phoenix connector, Servo Reset Key contact. The mating connector is included in the Manual Panel. The contact is rated 1 Amp, 50 VDC. Also, the contact is isolated from logic common and relay common. Refer to Table 2-48.

For details on wiring the Servo Reset signal, refer to Figure 9-19, Basic Servo Turn On

Circuit.

Table 2-48, P5 Manual Panel Interface - Pinout

Interface Connection 2-pin Description

1 Form A, N/O contact 2 Form A, N/O contact

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Section 3 - Machine Parameters

The following topics are described in this section:

• General Information

• The Configuration Editor

• Allocation of Configuration Data

• Setup of a Parameter File

• MP Subfiles

• Read or Change Machine Parameters via a PLC Module

• Overview of the Machine Parameters of the 6000i

General Information

A control must have access to specific machine data (e.g., traverse distances, acceleration, speeds) before it can execute its programmed instructions. You define these data in machine parameters. Each machine has its own set of parameters.

The parameter values are entered in the configuration editor. The machine parameters are grouped as parameter objects in a tree structure. They are saved in parameter files with the extension .cfg on the Config directories on the drives: TNC:\Config\ and PLC:\Config\. These drives should always be addressed with the system variables %OEM% ( PLC:\ ) and %USR% ( TNC:\ ).

Note: You should only make changes to the parameter files by using the

configuration editor. Only in exceptional cases should the *.cfg files be edited directly. This could possibly lead to faulty syntax, which would prevent the control from starting up.

Each parameter object (also called data object or object) has a name that gives information about the parameters it contains. Depending on the function, the parameters are differentiated into system-specific, channel-specific, and axis-specific types. Each object has a “key” for unique identification. The keyname can have a maximum of 18 characters.

The following applies:

• System data (parameters that are valid for the entire system) only occur once. The

configuration editor does not require a keyname for these parameters, nor is one entered. These objects are identified with an “empty” key in the *.cfg files.

• Parameter objects that apply to axes occur more than once.

A unique keyname is assigned to each axis. All objects that apply to a certain axis must be identified with this key. Example: The keyname “Axis-X” for all objects that belong to the X axis

The keyname “Axis-S” for all objects that belong to the spindle

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• Parameter objects that apply to channels occur more than once.

A unique keyname is assigned to each channel. All objects that apply to a certain channel must be identified with this key. Example: The keyname “Channel1” for all objects that belong to Channel1

Note: Keynames should be short and clear, and refer to the function.

The Configuration Editor

The following topics are described:

• Calling the Configuration Editor

• Machine Parameter Screen

• Entering and Editing Machine Parameters

• Managing Configuration Files

• Sort File Content

• Table View

• Access Rights

• Update Rules

• Remove Syntax Error

• Reset Update Version

• Backup of Parameters

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SETUP SCRN

P/N 627787-21 - Machine Parameters

Calling the Configuration Editor

Call the main menu (see figure below) of the configuration editor as described below: On the Manual screen, press (

SHIFT + F3).

In the Full Access Password: field, type the password and press Configuration screen. Refer to Figure 3-1.

Figure 3-1, Configuration Screen

ENTER to display the

• After initially openning the Configuration Screen with (SHIFT + F3) and enter the

password, it is not necessary to enter the password again unless the CNC is rebooted. To open this screen again, press (

Meaning of the soft keys on Figure 3-1.

Soft

Label

Key Description

Sort Content F1 Sorts the contents of the *.cfg files Data Backup F2 Backs up the machine parameters Load Subfile F3 Activates MP subfiles Select Record F4 Selects various data records Config Struct F5 Path information for the *.cfg files of the machine configuration Config Data F6 Opens the configuration editor for editing the machine

parameters in tree or table view. Press Config Data (F6) to display the Machine Parameter screen. Refer to Figure 3-3,

Machine Parameter Screen.

More Cmds F7 Calls additional information. Refer to Figure 3-2, More Cmds

(F7) Screen from Configuration Screen.

Exit F10 Exit the Configuration Screen, save changes, and return to

the Manual screen.

SHIFT + F3) from Manual.

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CONFIG_MORE

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Press More Cmds (F7) to display Figure 3-2 soft keys.

Figure 3-2, More Cmds (F7) Screen from Configuration Screen

Meaning of the soft keys on Figure 3-2.

Soft

Label

Key Description

Shut Down F1 Shuts down/ restarts the CNC Syntax Errors F2 Grayed out during normal operations. Only active after a

software update or with faulty configuration data. Used for finding and fixing errors in the machine configuration.

Update Rules F3 Display and edit rules of the software exchange Reset Version F4 Resets update version Secure Area F6 Displays access rights, selection lists, limit values, and units of

measurement

Exit F10 Exit the More Cmds (F7) screen, save changes, and return to

the Manual screen.

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CONFIG_DATA

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Machine Parameter Screen

Press Config Data (F6) to display the Machine Parameter screen. Refer to Figure 3-3.

Figure 3-3, Machine Parameter Screen

• On the Machine Parameter Screen, press More Cmds (F7) to display a More Cmds

screen. Refer to Figure 3-4, More Cmds (F7) Screen from Machine Parameter

Screen.

Meaning of the soft keys in Figure 3-3:

Soft

Label Page Up F1 Pages up the Machine Parameters screen Page Down F2 Pages down the Machine Parameters screen Find F3 Opens the Find screen. Refer to Figure 3-8, Find Dialog

Help F4 Opens the Help screen. Refer to Figure 3-5, Help Screen. Table View F5 Enables you to see the machine parameters for all axes

Save Chgs F6 Save the changes More Cmds F7 Opens the More Cmds screen. Refer to Figure 3-4, More

Exit F10 Exit the Machine Parameter Screen, save changes, and

Key Description

Box.

together in a table view. Refer to Figure 3-11, Tree View (F5)

Screen.

Cmds (F7) Screen from Machine Parameter Screen.

return to the previous screen.

The following topic is described:

• More Commands from Machine Parameter Screen

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More Commands from Machine Parameter Screen

Press the More Cmds (F7) to display the following screen.

Figure 3-4, More Cmds (F7) Screen from Machine Parameter Screen

Meaning of the soft keys on Figure 3-4.

Soft

Label

Key Description

Insert F2 Insert objects in lists (an axis, for example). Refer to

“Inserting and Copying Objects.”

Copy F3 Copy objects in lists (an axis, for example). Refer to

“Inserting and Copying Objects.”

Change Key F4 Change the keyname of an object. Refer to “Changing

Keynames.”

Delete F5 Delete objects or parameters from a list (an axis, for example).

Refer to “Deleting objects.”

Info View F6 Display the Info View screen (refer to Figure 3-9, Info View

Screen).”

Discard Chgs F7 Opens the change window gives you an overview of all

changed parameters to determine if you want to keep or discard changes. Refer to “MP Change List in the

Configuration Editor.”

Exit F10 Exit the Configuration Screen, save changes, and return to

the Manual screen.

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Entering and Editing Machine Parameters

After pressing the Config Data (F6) soft key, the object tree for the machine parameters is displayed. Refer to Figure 3-3, Machine Parameter Screen.

The actual machine parameters with their values are located on the lowest level of this tree.

The cursor is positioned within the tree by using the To open a branch: Press the + key, To close a branch: Press the – key,

The following topics are described:

ENTER key, or the RIGHT ARROW key.

ENTER key, or the LEFT ARROW key.

ARROW keys.

• Icons in the Object Tree

• Displaying Help Texts

• Entering and Editing Parameters

• Limit Values

• Deleting Objects

• Inserting and Copying Objects

• Changing Keynames

• Saving Input Values

• Find Function

• User Commenting

• Finish Editing

Icons in the Object Tree

An icon at the beginning of each line in the parameter tree shows additional information about this line. The icons have the following meanings:

• Branch exists but is closed

• Branch is open

• Empty object, cannot be opened

• Initialized machine parameter

• Uninitialized (optional) machine parameter

• Can be read but not edited

• Cannot be read or edited

• Entity (object)

• Array (list)

• Key (keyname)

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Displaying Help Texts

The Help (F4) key enables you to call a help text for each parameter object or attribute.

HELP

Figure 3-5, Help Screen

If the help text does not fit on one page (1/2 is then displayed at the upper right, for example), press the Help (F4) soft key to scroll to the second page.

Additional information, such as the unit of measure, the initial value, or a selection list, is also displayed. If the selected machine parameter matches a parameter in the 6000i, the corresponding MP number is shown.

To exit the help text, press the Help (F4) soft key again.

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Entering and Editing Parameters

In order to change the input values, open an input or selection dialog box for the selected parameter by pressing the

ENTER key.

Figure 3-6, Selection from list and Enter a value Dialog Boxes In selection dialogs, press the

UP/DOWN ARROW key or the ENTER key to select the desired

value from the list. Units of measurement can be defined for numeric machine parameters. The unit of

measurement assigned to this parameter is displayed. Enter a value appropriate to this unit.

Limit Values

Limit values are displayed for numeric machine parameters. If you attempt to enter a value outside of these limits, a message is issued and the entry is not accepted.

Deleting Objects

Press the More Cmds (F7) soft key then the Delta soft key to delete objects or parameters from a list (an axis, for example).

Inserting and Copying Objects

Press the More Cmds (F7) soft key then the Insert (F2) or Copy (F3) soft key to insert or copy objects or items in lists (an axis, for example). Items in lists (arrays) are inserted after the cursor. When inserting an object, the object name (keyname) and memory file must be given. The memory file is the *.cfg file in which the inserted object is to be saved. Press the

UP/DOWN ARROW key or the ENTER key to select the file.

Figure 3-7, Insert and Copy data object Dialog Boxes

Empty objects, lists and parameters are shown with a gray icon. They can be activated with the Insert (F2) soft key.

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CHANGE KEY

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Changing Keynames

Press the More Cmds (F7) soft key then the Change Key (F4) soft key to display the Change the key name dialog box to change the keyname of an object, for example, from

Kinem1 to Kinem_XYZ.

Saving Input Values

The input values are buffered with the OK soft key. The Cancel soft key closes the dialog box without buffering the value.

Press the Save Chgs (F6) soft key for the value to take effect. Certain data cannot be stored while an NC program is running. The message “Cannot

change parameter during program run” is displayed. In this case, the program must be stopped and exited. Then, the data can be saved.

Some data are transferred directly. Others require that the axes be referenced again, or that the system be restarted. This is indicated in a corresponding message.

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Find Function

Search for objects and parameters within the configuration editor using a dialog box. Open the dialog box with the Find (F3) soft key.

Type the string or number that you want to find in the top line. On the second line, use the direction up/down on the far-right to select between Search forward and Search

backward (see Figure below).

Figure 3-8, Find Dialog Box

The current word or a part of the object or parameter name may be entered as the search term. The search term can be written in large or small letters.

Soft Keys on Find Dialog Box

Meaning of the soft keys in Figure 3-8: Current word Searches for the current word in the top line Find Starts the search for the current word in the top line End Exit the Find pop-up screen and return to the Machine Parameter screen

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INFOV IEW w C O MMEN T

Type yo ur Comment on the Comment line

P/N 627787-21 - Machine Parameters

User Commenting

You can comment objects. Press the More Cmds (F7) soft key then the Info View (F6) soft key to -. Type the comment in the Comment Area (refer to Figure 3-9). A maximum of four comment lines can be entered.

Objects with comments are displayed on the right side of the parameter tree and are identified with the letter “i.” The complete text, including the help text for the object, displays on the Info View screen.

The current value of a parameter can be buffered together with the comment and can, for example, be reactivated later.

Figure 3-9, Info View Screen

Finish Editing

Press the OK (F1) or Cancel (F2) soft key to return to the main menu. The control asks if the changed data are to be saved or discarded (see Saving input values).

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CONFIG STRUCT

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Managing Configuration Files

The configuration data is saved in several files with the extension .cfg. This enables you to establish the correct configuration for different types of machines by selecting the appropriate files from the paths entered.

There are two types of configuration file lists: ANILAM files and OEM files. The ANILAM files are permanently defined and cannot be changed (e.g.,

CfgJhConfigDataFiles).

Figure 3-10, Config Struct Screen

The paths and names of OEM files can be changed with the Config Struct (F5) soft key. New configuration files can also be added (for a new axis, for example). The paths are saved in the file configfiles.cfg.

The paths and names of the configuration files are stored in the dataFiles list (see “Allocation of Configuration Data”). The control searches for the parameter objects and their parameters in these *.cfg files.

The paths of these files can be changed. Use the for entering the new path or file name.

RIGHT ARROW key to open a dialog box

Sort File Content

Pressing the Sort Content (F1) soft key sorts the contents of the *.cfg configuration files so that the objects are in the same order as they are listed in the configuration editor.

However, since the data in the configuration editor comes from multiple files, there is no direct correlation between the display in the configuration editor and the contents of each file. This sorting makes it easier to compare the contents of similar files (such as *.cfg for axes), since the entries are now in the same order.

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TABLE VIEW

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Table View

In the configuration editor, you can new switch from the familiar tree view to a new table view. This is especially useful when configuring the parameter blocks, since now the parameters of all axes are visible at a glance.

All editing functions available in the tree view are also available in the table view.

Figure 3-11, Tree View (F5) Screen

Access Rights

Press the More Cmds (F7) soft key then the Secure Area (F6) soft key for access rights. Refer to Figure 3-2, More Cmds (F7) Screen from Configuration Screen. Entering a code number also grants access rights to the machine parameters. There is a difference between the four levels, from Level1 to Level4. Level1 grants few rights, whereas Level4 grants all rights.

LEVEL1 access right

Machine parameters on LEVEL1 can be reached and edited using the access password.

LEVEL2 access right

Machine parameters on LEVEL2 can be reached and changed with the access password.

LEVEL3 access right

Machine parameters on LEVEL3 can be accessed by ANILAM. The machine manufacturer can only read them.

LEVEL4 access right

Machine parameters on LEVEL4 can only be accessed by ANILAM. The machine manufacturer can only read them.

The following topic is described:

• Reaction to Change

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Reaction to Change

The following reactions can occur when machine parameters are changed:

• NOTHING

• RUN

• RESET

• REF

Information on which reactions occur for which machine parameters is given later in this Section.

Reaction NOTHING

Data with this reaction can be changed at any time, including during program run.

Reaction RUN

Changes are only possible during a PLC strobe or NC stop.

Reaction RESET

After a machine parameter to which the RESET reaction is assigned has been changed, the error message Machine parameters were changed. Shut down and restart the control is displayed. This message cannot be cleared. The machine must be restarted. The control can also be restarted later so that you can make further changes in the configuration editor. Data objects with this reaction must not be changed during program run.

Reaction REF

After a machine parameter connected to the REF reaction has been changed, the affected axis is set to unreferenced.

A new reference run must be made for this axis. Data objects with this reaction must not be changed during program run.

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UPDATE_RULES

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Update Rules

Press the More Cmds (F7) soft key then the Update Rules (F3) soft key to define rules that are required for updating the machine parameters during a software update.

When new objects are added, or existing ones deleted, the OEM must update the reference to the parameter file here. These rules no longer need to be followed after the software has been exchanged.

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Remove Syntax Error

Press the More Cmds (F7) soft key then the Syntax Errors (F2) soft key to display syntax errors. The Syntax Errors (F2) soft key becomes selectable when the configuration data in the *.cfg files is changed manually, or when faulty or incomplete update rules are used during a software update. Pressing it opens the faulty file as well as a text editor so that the file can be corrected manually.

Since this soft key can only be selected in one of the above cases, and these cases do not occur during normal operation, the soft key cannot be selected during normal operation.

The start-up of the control is interrupted if a faulty file is detected. The dialog box for entering a code number is displayed. You must enter the OEM or ANILAM code number for the configuration editor. The main menu of the configuration editor is displayed. The Syntax Errors (F2) and END soft keys can be selected. Pressing the END soft key continues start-up. However, this will lead to many error messages, since only faulty or no configuration data is available.

The END soft key saves and reloads the file. This can take a moment. If there are still errors, the soft key remains active.

Otherwise, the Config Data (F6) soft key becomes selectable. You can use it for further corrections in the configuration editor. If the data is now correct, the END soft key in the main menu of the configuration editor will continue start-up.

If any other errors are reported, they must be fixed with the configuration editor.

Reset Update Version

Press the More Cmds (F7) soft key then the Reset Version (F4) soft key to enable you to return to the previous software version of machine parameters (configuration data).

If, after a software update, configuration errors occur while the control is starting up, the previous executable version can be reactivated. Then find and correct the error by using the update rules.

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Backup of Parameters

The Data Backup (F2) soft key (refer to Figure 3-1, Configuration Screen) enables you to save and restore configuration data as well as to create text files with the current machine parameters:

The following functions are available:

P/N 627787-21 - Machine Parameters

• Save parameter files in backup

The following file name is suggested: %OEM%\service\BKUPyear-month-day_.ZIP Append meaningful information to this name, for example, the control model, software version, etc. All active *.cfg configuration files from %OEM% and %USR% are saved in the selected backup file (e.g., BKUP2005-04-05_tnc320-sw123.ZIP); see %OEM%\config\Configfiles.cfg:

- All files from %OEM% in the "_Oem_Config_Files_.zip" file

- All files from %USR% in the "_Usr_Config_Files_.zip" file The update files listed in Configfiles.cfg under updateFiles:= are not saved in the backup file.

• Activate parameter files from backup

The *.cfg configuration files from %OEM% and %USR% are retrieved from the selected backup file and activated.

• Save help information in file

The following file name (to be supplemented) is suggested: %OEM%\service\HELPyear-month-day_.TXT The created text file with the selected name contains the help information about all of the parameter objects and attributes. If a parameter exists more than once, for example several axes, only the information about the first parameter is saved.

• Save data tree in file

The following file name (to be supplemented) is suggested: %OEM%\service\TREEyear-month-day_.TXT The created text file with the selected name contains the current values of all parameter objects and attributes.

Note: You can also use the PC software TNCbackup for backing up your data in

an easy and convenient way. TNCbackup is part of the TNCremoNT and is available free of charge from ANILAM, for example from the file base on the internet (filebase.anilam.de).

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anilam 6000i Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual