anilam 6000i User Manual

Inverter Systems

and

Motors

for 6000i

November 2009

www.anilam.com

Inverter Systems and Motors

P/N 627 788-23 - Contents

Section 1 - Introduction

System Overview ............................................................................................................................. 1-1

Product Designations ....................................................................................................................... 1-1

Components ..................................................................................................................................... 1-2

Overview of Inverter Systems .......................................................................................................... 1-3

SA Series Non-Regenerative Compact Inverters ......................................................................... 1-3

RA Series Regenerative Compact Inverters ................................................................................. 1-4

Non-Regenerative Power Supply Unit .......................................................................................... 1-4

Regenerative Power Supply Units ................................................................................................ 1-4

Modular Amplifiers ........................................................................................................................... 1-5

Compact Inverters ............................................................................................................................ 1-6

Components of the Compact Inverter ........................................................................................... 1-6

SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Compact Inverter .......................... 1-7

SA 301E, SA 411E Compact Inverter ........................................................................................... 1-7

RA 201A, RA 301C, RA 411C Compact Inverter .......................................................................... 1-7

Motors .............................................................................................................................................. 1-7

Section 2 - Technical Specifications and Power Requirements

Inverter ............................................................................................................................................. 2-2

PS 120A Power Supply Unit ....................................................................................................... 2-10

Toroidal Cores ................................................................................................................................ 2-11

Ribbon Cables and Covers (Only for SA xxxx) ............................................................................... 2-12

50-Line Ribbon Cable (Power Supply to CNC Chassis) ............................................................. 2-12

20-Line Ribbon Cable (PWM Signals) ........................................................................................ 2-12

40-Line Ribbon Cable (Unit Bus) ................................................................................................ 2-12

Ribbon Cable Covers ................................................................................................................. 2-12

Modular Amplifiers ......................................................................................................................... 2-13

Components of the Modular Amplifier ........................................................................................ 2-13

PS 122R, PS 130, PS 145R Power Supply Unit ......................................................................... 2-14

PM 1xx, PM 2xx, PMD 1xx, PMD 2xx Power Modules ............................................................... 2-15

Current Consumption of the Entire Inverter System ................................................................... 2-21

Ribbon Cables and Covers ......................................................................................................... 2-22

Ribbon Cable Covers ................................................................................................................. 2-25

Axis-Enabling Module..................................................................................................................... 2-26

Accessories for Inverters and Modular Amplifiers .......................................................................... 2-27

Braking Resistors ....................................................................................................................... 2-27

Line Filters .................................................................................................................................. 2-29

CC 3P – Three-Phase Capacitor ................................................................................................ 2-29

CR 1xx – Commutating Reactor ................................................................................................. 2-30

DLF 1x0 – DC-Link Filter ............................................................................................................ 2-31

VPM 163 – Voltage Protection Module ....................................................................................... 2-32

Adapter Module .......................................................................................................................... 2-33

Section 3 - Selecting Motors and Inverters

Selecting an Axis Motor ................................................................................................................... 3-1

Selecting a Spindle Motor ................................................................................................................ 3-6

Selecting an Inverter ........................................................................................................................ 3-6

Selection of the Braking Resistor ..................................................................................................... 3-7

Introduction ................................................................................................................................... 3-7

Mean Value of Braking Performance Example ............................................................................. 3-9

BR 18 Braking Resistor Example ............................................................................................... 3-10

BR 10F Braking Resistor Example ............................................................................................. 3-11

Inverter Systems and Motors

P/N 627 788-23 - Contents

BR 18F Braking Resistor Example ............................................................................................. 3-12

Section 4 - Mounting and Operating Conditions

General Information ......................................................................................................................... 4-1

Trained Personnel ........................................................................................................................ 4-1

Meaning of the Note Descriptions ................................................................................................. 4-2

General Safety Precautions .......................................................................................................... 4-2

General Electrical Protective Measures ........................................................................................ 4-3

Intended Area of Application ........................................................................................................ 4-3

Degree of Protection (IP Code) .................................................................................................... 4-4

Fault-Current Circuit Breaker ........................................................................................................ 4-5

Overvoltage Protector ................................................................................................................... 4-6

Cross Sections of the Power Cables ............................................................................................ 4-7

Electromagnetic Compatibility .......................................................................................................... 4-9

Valid Regulations .......................................................................................................................... 4-9

Likely Sources of Interference ...................................................................................................... 4-9

Power Supply Stability Requirements ......................................................................................... 4-10

CE Marking ................................................................................................................................. 4-10

Interference and Noise Immunity ................................................................................................ 4-10

Noise Immunity ........................................................................................................................... 4-11

Protective Measures ................................................................................................................... 4-11

Leakage Current from the Inverter Housing to the Grounding Connection ..................................... 4-13

Environmental Conditions .............................................................................................................. 4-14

Heat Generation and Cooling ..................................................................................................... 4-14

Air Humidity ................................................................................................................................ 4-14

Mechanical Vibration .................................................................................................................. 4-15

Contamination ............................................................................................................................ 4-15

Installation Guidelines .................................................................................................................... 4-16

Minimum Clearances for BR 10F and BR 18F Braking Resistors............................................... 4-17

Installation Guidelines for BR 18 Braking Resistor ..................................................................... 4-18

Minimum Clearances for BR 18 Braking Resistor ....................................................................... 4-19

Minimum Clearances for the SA Series Inverter ......................................................................... 4-20

Connection Overviews ................................................................................................................... 4-21

Power Connection of Regenerative Inverter Systems ................................................................ 4-21

Power Connection of Non-Regenerative Inverter Systems ......................................................... 4-22

Arranging the Inverter Modules .................................................................................................. 4-23

Arranging Additional Modules ..................................................................................................... 4-26

Section 5 - Installing Amplifier Systems

Connection Overview ....................................................................................................................... 5-1

SA 301E/SA 411E ........................................................................................................................ 5-3

Description of LEDs on the SA 301E/SA 411E Amplifiers ............................................................ 5-4

SA 301A ....................................................................................................................................... 5-5

SA 311A ....................................................................................................................................... 5-6

SA 411A ....................................................................................................................................... 5-7

SA 201A ....................................................................................................................................... 5-8

SA 301AD ..................................................................................................................................... 5-9

SA 311AD ................................................................................................................................... 5-10

SA 411AD ................................................................................................................................... 5-11

SA 201AD ................................................................................................................................... 5-12

SA 301C ..................................................................................................................................... 5-13

SA 411C ..................................................................................................................................... 5-14

Inverter Systems and Motors

P/N 627 788-23 - Contents

Description of LEDs on the Amplifiers: SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA

411C ........................................................................................................................................... 5-15

RA 201A ..................................................................................................................................... 5-16

RA 301C ..................................................................................................................................... 5-17

RA 411C ..................................................................................................................................... 5-18

Description of LEDs on the Amplifiers: RA 201A, RA 301C, RA 411C ...................................... 5-19

PS 120A Power Supply Unit ....................................................................................................... 5-20

BR 9 Braking Resistor Module.................................................................................................... 5-21

BR 18 Braking Resistor .............................................................................................................. 5-22

BR 10F and BR 18F Braking Resistors ...................................................................................... 5-23

Mounting and Connecting the Amplifier.......................................................................................... 5-24

Arranging the Components ......................................................................................................... 5-24

Connecting the Components ...................................................................................................... 5-25

Direct Drives ............................................................................................................................... 5-25

Module Covers ........................................................................................................................... 5-26

Additional Power Supply ............................................................................................................. 5-26

SA 301AD, SA 311AD, SA 411AD and SA 201AD diagnosable compact inverters .................. 5-26

Conducted Interference .............................................................................................................. 5-28

Mounting the Toroidal Cores ...................................................................................................... 5-29

Figure 5-24, SA 301E, SA 411E Toroidal Core Configuration ........................................................ 5-29

Figure 5-25, SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Toroidal Core

Configuration .................................................................................................................................. 5-30

Connecting the SA 301E, SA 411E Amplifier ................................................................................. 5-31

SA 301E, SA 411E Power Supplies ........................................................................................... 5-3 1

SA 301E, SA 411E Motor Connections ...................................................................................... 5-33

SA 301E, SA 411E Motor Holding Brakes .................................................................................. 5-34

SA 301E, SA 411E Main Contactor and Safety Relay ................................................................ 5-35

SA 301E, SA 411E PWM Connection to the CNC ...................................................................... 5-36

SA 301E, SA 411E CNC Supply Voltage and Control Signals ................................................... 5-37

Connecting the SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C, or RA 201A, RA 301C,

RA 411C Amplifiers ........................................................................................................................ 5-38

Power Supplies ........................................................................................................................... 5-39

RA 201A, RA 301C, RA 411C: Motor Connections ................................................................... 5-41

RA 201A, RA 301C, RA 411C: Connection of the Motor Holding Brakes .................................. 5-42

RA 201A, RA 301C, RA 411C: Main Contactor and Safety Relay ............................................. 5-43

RA 201A, RA 301C, RA 411C: PWM Connection to the CNC ................................................... 5-44

RA 201A, RA 301C, RA 411C: Unit Bus .................................................................................... 5-45

Unit Bus – Amplifier to PM 107 Power Module ........................................................................... 5-46

BR 18, BR 10F, BR 18F Braking Resistors for SA 301A, SA 311A, SA 411A, SA 201A, SA 301C,

SA 411C Amplifiers .................................................................................................................... 5-47

Connecting the PS 120A Power Supply Unit .................................................................................. 5-50

Connecting the BR 9 Braking Resistor Module .............................................................................. 5-53

Physical Dimensions ...................................................................................................................... 5-54

SA 301E, SA 411E Amplifiers .................................................................................................... 5-54

SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Amplifiers .................................... 5-55

SA 301AD, SA 311AD, SA 411AD, SA 201AD Amplifiers .......................................................... 5-56

RA 201A, RA 301C, RA 411C Amplifiers ................................................................................... 5-57

PS 120A Power Supply Unit ....................................................................................................... 5-58

Braking Resistors ....................................................................................................................... 5-59

CR 135 Commutating Reactor .................................................................................................... 5-62

Section 6 - Installing Modular Amplifiers

Connection Overview ....................................................................................................................... 6-1

Inverter Systems and Motors

P/N 627 788-23 - Contents

PS 122R Power Supply Unit ......................................................................................................... 6-2

Description of LEDs on PS 122R .................................................................................................. 6-3

PS 130 Power Supply Unit ........................................................................................................... 6-4

Description of LEDs on PS 130 .................................................................................................... 6-5

PS 145R Power Supply Unit ......................................................................................................... 6-6

Description of LEDs on PS 145R .................................................................................................. 6-7

PM 107 Power Module ................................................................................................................. 6-8

PMD 107 Power Module ............................................................................................................... 6-9

PM 115A Power Module ............................................................................................................. 6-10

PMD 115 Power Module ............................................................................................................. 6-11

PM 123A Power Module ............................................................................................................. 6-12

PMD 125 and PMD 140 Power Module ...................................................................................... 6-13

PM 132A and PM 148A Power Module ...................................................................................... 6-14

PMD 160 Power Module ............................................................................................................. 6-15

PM 170A Power Module ............................................................................................................. 6-16

PMD 196 Power Module ............................................................................................................. 6-17

PM 207 Power Module ............................................................................................................... 6-18

PMD 207 Power Module ............................................................................................................. 6-19

PM 215A and PM 223A Power Module ...................................................................................... 6-20

PMD 215 and PMD 225 Power Module ...................................................................................... 6-21

Description of LEDs on PM and PMD Power Modules ............................................................... 6-22

PS 120A Power Supply Unit ....................................................................................................... 6-22

BR 9 Braking Resistor ................................................................................................................ 6-23

BR 10F and BR 18F Braking Resistor ........................................................................................ 6-24

BR 18 Braking Resistor Module .................................................................................................. 6-25

DLF 130 DC-Link Filter ............................................................................................................... 6-26

Adapter Module .......................................................................................................................... 6-27

Mounting and Connection of the Modular Amplifier System ........................................................... 6-28

Arranging the Modules ............................................................................................................... 6-28

Connecting the Modules ............................................................................................................. 6-29

Direct Drives ............................................................................................................................... 6-29

Module Covers ........................................................................................................................... 6-29

Additional Power Supply ............................................................................................................. 6-30

Mounting the Modular Amplifier System ..................................................................................... 6-31

Connecting the Motors ............................................................................................................... 6-32

Connections on the PS 130 Power Supply Units ........................................................................ 6-33

Connections on the PS 122R and PS 145R Power Supply Units ............................................... 6-39

Connections with BR 9 Braking Resistor Module ........................................................................... 6-44

Connections on the PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx Power Modules ......................... 6-45

PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – PWM Connection to the CNC Chassis ............... 6-46

PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – X79: Unit Bus ..................................................... 6-47

PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – Motor Connections ............................................. 6-48

PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – Connection of the Motor Holding Brakes ............ 6-48

Connecting the PS 120A Power Supply Unit .................................................................................. 6-49

Connecting the DLF 1x0 DC-Link Filter .......................................................................................... 6-50

X79: Unit bus (only DLF 130) ..................................................................................................... 6-50

Connecting the Adapter Module ..................................................................................................... 6-52

General ....................................................................................................................................... 6-52

Important Notes for the Connection ............................................................................................ 6-52

Adapter Module – X69a: From the First Power Supply Unit (Diagnosable) ............................... 6-54

Adapter Module – X69b: From the Second Power Supply Unit (No Diagnosis) ......................... 6-55

Adapter Module – X69: Ribbon Cable to the CNC ..................................................................... 6-56

Adapter Module – X75: Service Connector ............................................................................... 6-56

Physical Dimensions ...................................................................................................................... 6-57

Inverter Systems and Motors

P/N 627 788-23 - Contents

PS 122R Power Supply Unit ....................................................................................................... 6-58

PS 130 Power Supply Unit ......................................................................................................... 6-59

PS 145R Power Supply Unit ....................................................................................................... 6-60

PS 120A Power Supply Unit ....................................................................................................... 6-61

CR 135 Commutating Reactor .................................................................................................... 6-61

CR 170, CR 180 Commutating Reactor ..................................................................................... 6-62

LF 135A Line Filter ..................................................................................................................... 6-63

LF 180A Line Filter ..................................................................................................................... 6-64

BR 9 Braking Resistor ................................................................................................................ 6-65

BR 18 Braking Resistor .............................................................................................................. 6-65

BR 10F and BR 18F Braking Resistor ........................................................................................ 6-65

Three-Phase Current Capacitor .................................................................................................. 6-65

PM 107, PM 207 Power Module ................................................................................................. 6-66

PM 115A, PM 123A, PM 132A, PM 148A, PM 215A, and PM 223A Power Modules ................. 6-67

PM 170A Power Module ............................................................................................................. 6-68

PMD 107 Power Module ............................................................................................................. 6-69

PMD 115 Power Module ............................................................................................................. 6-70

PMD 125, PMD 140 Power Module ............................................................................................ 6-71

PMD 160 Power Module ............................................................................................................. 6-72

PMD 196 Power Module ............................................................................................................. 6-73

PMD 207 Power Module ............................................................................................................. 6-74

PMD 215, PMD 225 Power Module ............................................................................................ 6-75

DLF 110 DC-Link Filter ............................................................................................................... 6-76

DLF 120 DC-Link Filter ............................................................................................................... 6-77

DLF 130 DC-Link Filter ............................................................................................................... 6-78

Adapter Module .......................................................................................................................... 6-79

Section 7 - Available Motors and Accessories

Available Motors ............................................................................................................................... 7-2

Spindle Motors .............................................................................................................................. 7-2

Axis Motors ................................................................................................................................... 7-4

Cables and Connectors .................................................................................................................... 7-6

Power Cables for Axis Motors ...................................................................................................... 7-6

Power Cables for Spindle Motors ................................................................................................. 7-7

Miscellaneous Cables and Connectors ........................................................................................ 7-7

Maximum Bend Radii of Power Cables with UL Certification ....................................................... 7-8

Maximum Torque of a Drive ......................................................................................................... 7-9

Safety and Labeling Information ..................................................................................................... 7-10

Safety Precautions and Warranty Regulations ........................................................................... 7-10

Motor Nameplate Conventions ................................................................................................... 7-11

DC-Link Voltages for ANILAM Motors ............................................................................................ 7-12

Axis Motors ................................................................................................................................. 7-12

Axis EcoDyn Motors ................................................................................................................... 7-14

Spindle Motors ............................................................................................................................ 7-15

Connecting Speed (Rotary) Encoders to the Motors ...................................................................... 7-16

Power Connection of the ANILAM Motors ...................................................................................... 7-18

AM 960, AM 1160, AM 1300, AM 1550, AM 1900 Series Axis Motors, Power Connection ........ 7-18

SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, and SM 240 Spindle Motors, Power

Connection ................................................................................................................................. 7-19

Connecting the Holding Brake ........................................................................................................ 7-21

Connecting the Fan to the Spindle Motor ....................................................................................... 7-23

SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, and SM 240 Spindle Motor Fan ............ 7-23

Mechanical Data ............................................................................................................................ 7-24

Inverter Systems and Motors

P/N 627 788-23 - Contents

Mounting Flange and Design ...................................................................................................... 7-25

Mounting the Motor ..................................................................................................................... 7-26

Shaft End .................................................................................................................................... 7-27

Vibration Severity Grade ............................................................................................................ 7-27

Center Holes ............................................................................................................................... 7-27

Feather Keys .............................................................................................................................. 7-28

Rotatable Flange Sockets .......................................................................................................... 7-29

Axis Motors – AM Series ................................................................................................................ 7-32

Axis Motors General Technical Information ................................................................................ 7-34

Axis Motors Mechanical Life ....................................................................................................... 7-34

Motors with Absolute Rotary Encoders ....................................................................................... 7-34

AM 960A Series - Axis Motor Specifications .............................................................................. 7-35

AM 960A Series - Speed-Torque Characteristics Graph ............................................................ 7-36

AM 1160A Series - Axis Motor Specifications ............................................................................ 7-37

AM 1160A Series - Speed-Torque Characteristics Graph .......................................................... 7-38

AM 1160C Series - Axis Motor Specifications ............................................................................ 7-39

AM 1160C Series - Speed-Torque Characteristics Graph .......................................................... 7-40

AM 1160E Series - Axis Motor Specifications ............................................................................ 7-41

AM 1160E Series - Speed-Torque Characteristics Graph .......................................................... 7-42

AM 1160D-E Series - Axis Motor Specifications ......................................................................... 7-43

AM 1160D-E Series - Speed-Torque Characteristics Graph ...................................................... 7-44

AM 1160K-E Series - Axis Motor Specifications ......................................................................... 7-45

AM 1160K-E Series - Speed-Torque Characteristics Graph ...................................................... 7-46

AM 1300A–E Series - Axis Motor Specifications ........................................................................ 7-47

AM 1300A–E Series - Speed-Torque Characteristics Graph ...................................................... 7-48

AM 1300C–E Series - Axis Motor Specifications ........................................................................ 7-49

AM 1300C–E Series - Speed-Torque Characteristics Graph...................................................... 7-50

AM 1300K-E Series - Axis Motor Specifications ......................................................................... 7-51

AM 1300K-E Series - Speed-Torque Characteristics Graph ...................................................... 7-52

AM 1300M-E Series - Axis Motor Specifications ........................................................................ 7-53

AM 1300M-E Series - Speed-Torque Characteristics Graph ...................................................... 7-54

AM 1550C Series - Axis Motor Specifications ............................................................................ 7-55

AM 1550C Series - Speed-Torque Characteristics Graph .......................................................... 7-56

AM 1550E Series - Axis Motor Specifications ............................................................................ 7-57

AM 1550E Series - Speed-Torque Characteristics Graph .......................................................... 7-58

AM 1550G Series - Axis Motor Specifications ............................................................................ 7-59

AM 1550G Series - Speed-Torque Characteristics Graph .......................................................... 7-60

AM 1550A–E Series - Axis Motor Specifications ........................................................................ 7-61

AM 1550A–E Series - Speed-Torque Characteristics Graph ...................................................... 7-62

AM 1550C–E Series - Axis Motor Specifications ........................................................................ 7-63

AM 1550C–E Series - Speed-Torque Characteristics Graph...................................................... 7-64

AM 1550D–E Series - Axis Motor Specifications ........................................................................ 7-65

AM 1550D–E Series - Speed-Torque Characteristics Graph...................................................... 7-66

AM 1550G–E Series - Axis Motor Specifications ........................................................................ 7-67

AM 1550G–E Series - Speed-Torque Characteristics Graph ..................................................... 7-68

AM 1550K-E Series - Axis Motor Specifications ......................................................................... 7-69

AM 1550K-E Series - Speed-Torque Characteristics Graph ...................................................... 7-70

AM 1550M-E Series - Axis Motor Specifications ........................................................................ 7-71

AM 1550M-E Series - Speed-Torque Characteristics Graph ...................................................... 7-72

AM 1550N-E Series - Axis Motor Specifications ......................................................................... 7-73

AM 1550N-E Series - Speed-Torque Characteristics Graph ...................................................... 7-74

AM 1550P-E Series - Axis Motor Specifications ......................................................................... 7-75

AM 1550P-E Series - Speed-Torque Characteristics Graph ...................................................... 7-76

Inverter Systems and Motors

P/N 627 788-23 - Contents

AM 1900K-E Series - Axis Motor Specifications ......................................................................... 7-77

AM 1900K-E Series - Speed-Torque Characteristics Graph ...................................................... 7-78

AM 1900M-E Series - Axis Motor Specifications ........................................................................ 7-79

AM 1900M-E Series - Speed-Torque Characteristics Graph ...................................................... 7-80

AM 1900N-E Series - Axis Motor Specifications ......................................................................... 7-81

AM 1900N-E Series - Speed-Torque Characteristics Graph ...................................................... 7-82

AM 1900P-E Series - Axis Motor Specifications ......................................................................... 7-83

AM 1900P-E Series - Speed-Torque Characteristics Graph ...................................................... 7-84

Axis Motors Dimension Drawings ............................................................................................... 7-85

AM 960 Series - Dimensional Drawing ....................................................................................... 7-86

AM 960 Series - Connector Illustrations ..................................................................................... 7-86

AM 1160, AM 1160-E Series - Dimensional Drawing ................................................................. 7-87

AM 1160 Series - Connector Illustrations ................................................................................... 7- 87

AM 1300-E Series - Dimensional Drawing ................................................................................. 7-88

AM 1300-E Series - Connector Illustrations ................................................................................ 7-88

AM 1550 Series - Dimensional Drawing ..................................................................................... 7-89

AM 1550 Series - Connector Illustrations ................................................................................... 7- 89

AM 1550-E Series - Dimensional Drawing ................................................................................. 7-90

AM 1550-E Series - Connector Illustrations ................................................................................ 7-91

AM 1900-E Series - Dimensional Drawing ................................................................................. 7-92

AM 1900-E Series - Connector Illustrations ................................................................................ 7-92

Spindle Motors - SM Series ............................................................................................................ 7-93

Spindle Motors General Technical Information ........................................................................... 7-94

Spindle Motors Mechanical Life .................................................................................................. 7-94

Shaft Bearing .............................................................................................................................. 7-95

Shaft End .................................................................................................................................... 7-95

SM 055, SM 075, SM 100 Specifications Summary ................................................................... 7-96

SM 055 - Specifications .............................................................................................................. 7-97

SM 055 - Power and Torque Characteristics .............................................................................. 7-98

SM 075 - Specifications .............................................................................................................. 7-99

SM 075 - Power and Torque Characteristics ............................................................................ 7-100

SM 100 - Specifications ............................................................................................................ 7-101

SM 100 - Power and Torque Characteristics ............................................................................ 7-102

SM 120, SM 150, SM 200, SM 240 Specifications Summary ................................................... 7-103

SM 120 - Specifications ............................................................................................................ 7-104

SM 120 - Power and Torque Characteristics ............................................................................ 7-105

SM 150 - Specifications ............................................................................................................ 7-106

SM 150 - Power and Torque Characteristics ............................................................................ 7-107

SM 200 - Specifications ............................................................................................................ 7-108

SM 200 - Power and Torque Characteristics ............................................................................ 7-109

SM 240 - Specifications ............................................................................................................ 7-110

SM 240 - Power and Torque Characteristics ............................................................................ 7-111

Spindle Motors Dimension Drawings ........................................................................................ 7-112

SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, SM 240 - Connector for Speed (Rotary)

Encoder .................................................................................................................................... 7-113

SM 055, SM 075, SM 100 - Dimensional Drawing .................................................................... 7-114

SM 120, SM 240 - Dimensional Drawing .................................................................................. 7-116

SM 150 - Dimensional Drawing ................................................................................................ 7-117

SM 200 - Dimensional Drawing ................................................................................................ 7-118

Permissible Forces on the Motor Shaft ........................................................................................ 7-119

General ..................................................................................................................................... 7-120

AM 960A, AM 960AB Axis Motors - Permissible Forces .......................................................... 7-121

Combined Load on AM 1160 Series and AM 1550 Series ....................................................... 7-123

Combined Load on AM 1900 Series ......................................................................................... 7-126

Inverter Systems and Motors

P/N 627 788-23 - Contents

SM 055, SM 075, SM 100 - Permissible Forces ....................................................................... 7-128

SM 120, SM 150, SM 200, SM 240 - Permissible Forces ......................................................... 7-130

Inverter Systems and Motors

P/N 627 788-23 - Introduction

Section 1 - Introduction

This manual was written for machine tool manufacturers. It contains information required to install and connect ANILAM SA Series inverter systems and motors on ANILAM 6000i-3X and 6000i-4X Computer Numerical Controls (CNCs).

The following topics are described in this section:

 System Overview  Product Designations  Components  Overview of Inverter Systems  Modular Amplifiers  Compact Inverters  Motors

System Overview

The following sections describe components and motors required for a complete drive system. For more information on CNCs, refer to 6000i CNC Technical Manual, P/N 627787-21.

Product Designations

Refer to Table 1-1.

Table 1-1, Product Designations

Model Number Component AM SM Adapter Module BR 9

BR 10F, BR 18F Braking resistor with fan BR 18 CR 135, CR 170,

CR 180 DLF 1x0 LF 135A,

LF 180A

Axis (synchronous) motor Spindle (asynchronous) motor Coupling the Power Supply Units BR 9 braking resistor module for the modular amplifier system with

regenerative power supply

Braking resistor without fan Commutating reactors for the PS 122R and PS 145R energy-

recovery power supply modules DC-Link Filter Line filter for the PS 122R and PS 145R energy-recovery power

modules

(Continued…)

Inverter Systems and Motors

P/N 627 788-23 - Introduction

Table 1-1, Product Designations

Model Number Component PM 107

PM 1xx

PMD 1xx

PMD 2xx

PS 120A PS 130 PS 122, PS 144 Energy-recovery power modules of the modular amplifier system RA xxx SA 200 series SA 300 series SA 400 series VPM 163

Components

Power module for the inverter system Power module for the modular amplifier system for one axis or

spindle Power module with additional features for diagnostics functions for

the modular amplifier system for one axis or spindle Power module with additional features for diagnostics functions for

the modular amplifier system for two axes or spindle Power supply for the main computer and controller unit. Non-regenerative power module of the modular amplifier system

Regenerative compact inverter Non-regenerative compact inverters for up to 4 axes and a spindle

(external Pulse With Modulation [PWM] interfaces). An additional PM 107 power module can be connected.

Voltage protection module

ANILAM SA Series inverter drive system includes the following components:

• BR 18 or BR 18F braking resistor (as necessary)

• P/N 34000250, 34000251, or 3400252 ferrite toroidal core

• PM 107 power module (optional)

• Ribbon cables for PWM signals and supply voltage (and optional unit

bus)

• Covers for the ribbon cables

Inverter Systems and Motors

**3

P/N 627 788-23 - Introduction

Overview of Inverter Systems

The following topics are described:

 SA Series Non-Regenerative Compact Inverters  RA Series Regenerative Compact Inverters  Non-Regenerative Power Supply Unit  Regenerative Power Supply Units

SA Series Non-Regenerative Compact Inverters

The following ANILAM SA inverters have a sliding switch on the front of the unit. This feature enables you to use the spindle unit as an axis. Refer to Table 1-2.

NOTE: SA 301E and SA 411E do not have a sliding switch.

Table 1-2, SA Series Non-Regenerative Compact Inverters

Model Number Number of

Axes

**1

Axis Current

**2

(in A)

Spindle

**2

(in A)

Rated Power

SA 301A (page 2-1) 3 / 1 7.5 / 15 20 15 kW SA 311A (page 2-1) 2 / 1 / 1 7.5 / 15 / 15 20 15 kW SA 411A (page 2-2) 3 / 1 / 1 7.5 / 15 / 15 20 15 kW SA 201A (page 2-2) 2 / 1 7.5 / 23 31 22 kW SA 301C (page 2-3) 3 / 1 7.5 / 23 31 22 kW SA 411C (page 2-3) 3 / 1 / 1 7.5 / 23 / 23 31 22 kW SA 301E (page 2-4) 3 SA 411E (page 2-4) 3 / 1

24

6 / 9

24

10 kW 10 kW

6

**1 Depending on setting of operating mode switch (axis/spindle) **2 Data for a Pulse Width Modulation (PWM) of 5 kHz **3 Data for a PWM frequency of 3.33 kHz

IMPORTANT: Phoenix connectors X344, X392, and X393 on the bottom of the inverter are reserved for future applications. Do not use them.

Inverter Systems and Motors

P/N 627 788-23 - Introduction

RA Series Regenerative Compact Inverters

The following ANILAM RA inverters have a sliding switch on the front of the unit. This feature enables you to use the spindle unit as an axis. Refer to Table 1-3.

Table 1-3, RA Series Regenerative Compact Inverters

Model Number Number of

Axes

**1

Axis Current

**2

(in A)

RA 201A (page 2-5) 2 / 1 7.5 / 25 35 / – / – 22 kW RA 301C (page 2-5) 3 / 1 7.5 / 25 10 / 35 / – 22 kW RA 411C (page 2-6) 3 / 1 / 1 7.5 / 25 / 25 10 / 35 / 35 22 kW

**1 Depending on setting of operating mode switch (axis/spindle) **2 Data for a Pulse Width Modulation (PWM) of 5 kHz

IMPORTANT: Phoenix connectors X344, X392, and X393 on the bottom of the inverter are reserved for future applications. Do not use them.

Non-Regenerative Power Supply Unit

Refer to Table 1-4.

Table 1-4, Non-Regenerative Power Supply

Model Number

Load Capacity (in A) 5 V 15 V 24 V

Spindle 1 / 2 / 3

**2

(in A)

Rated Power

PS 130 (page 2-10) 8.5 1.5 2.0 30 kW

Regenerative Power Supply Units

Refer to Table 1-5.

Table 1-5, Regenerative Power Supply

Model Number

Load Capacity (in A) 5 V 15 V 24 V

Rated Power

PS 122R (page 2-10) 8.5 1.5 2.0 22 kW PS 145R (page 2-10) 8.5 1.5 2.0 45 kW

Inverter Systems and Motors

P/N 627 788-23 - Introduction

Modular Amplifiers

Refer to Table 1-6. Table 1-6, Modular amplifiers

Modular Amplifiers

Maximum Current Load in A Axis

Axis/Spindle

1 axis PM 107 (page 2-11) 7.5 1 axis/spindle PM 115A (page 2-11) – 15 / 20 PM 123A (page 2-11) – 23 / 31 PM 132A (page 2-12) – 32 / 50 PM 148A (page 2-12) – 48 / 75

**1

**2

PM 170A (page 2-12) – 70 / 100 2 axes PM 207 (page 2-13) 7.5 7.5 / – 1 axis—1 axis/spindle PM 215A (page 2-13) 15 15 / 20 PM 223A (page 2-13) 23 23 / 31

**1 Data for a PWM frequency of 5 kHz **2 Depending on setting of operating mode switch (axis/spindle)

Inverter Systems and Motors

P/N 627 788-23 - Introduction

Compact Inverters

Compact inverters are available for up to 4 axes plus spindle or up to five axes.

The following topics are described:

 Components of the Compact Inverter  SA 301A, SA 311A, SA 411A, SA 201A, SA 301A, SA 411C

Compact Inverter

 SA 301E, SA 411E Compact Inverter  RA 201A, RA 301C, RA 411C Compact Inverter

Components of the Compact Inverter

For operation with the non-regenerative ANILAM SA 301E, SA 411E compact inverter, you need the following components:

• SA 301E, SA 411E compact inverter

• Toroidal cores for interference suppression

For operation with the non-regenerative ANILAM SA 301A, SA 311A, SA 411A, SA 201A, SA 301A, SA 411C compact inverter, you need the

following components:

• SA 301A, SA 311A, SA 411A, SA 201A, SA 301A, SA 411C compact inverter

• BR 18 (or BR 10F, BR 18F) braking resistor (optional)

• Toroidal cores for interference suppression

• One PMD 107 power module (optional)

• Ribbon cables for PWM signals and supply voltage (and optional unit

bus)

• Covers for the ribbon cables

For operation with the regenerative ANILAM RA 201A, RA 301C, RA 411C compact inverter, you need the following components:

• RA 201A, RA 301C, & RA 411C compact inverter

• CR 135 commutating reactor

• BR 9 braking resistor module (optional)

• One PMD 107 power module (optional)

• In conjunction with direct drives (only via additional power module):

One DLF 1x0 (DC-link filter)

• Ribbon cables for PWM signals and supply voltage (and optional unit bus)

• Covers for the ribbon cables

Inverter Systems and Motors

P/N 627 788-23 - Introduction

SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Compact Inverter

With the non-regenerative SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit.

The PWM signals are transferred via external 20-line ribbon cable. For specifications and power requirements, see Table 2-1, Inverter

Technical Specifications & Power Requirements

SA 301E, SA 411E Compact Inverter

With SA 301E, SA 411E compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit. The SA 301E, SA 411E models are non-regenerative compact inverters with integral braking resistor.

Motors

The PWM signals are transferred via external 20-line ribbon cable. For specifications and power requirements, see Table 2-1, Inverter

Technical Specifications & Power Requirements. NOTE: It is not possible to connect an external braking resistor to the

SA 301E, SA 411E compact inverters.

RA 201A, RA 301C, RA 411C Compact Inverter

With the regenerative RA 201A, RA 301C, RA 411C compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit.

The PWM signals are transferred via external 20-line ribbon cable. For specifications and power requirements, see Table 2-1, Inverter

Technical Specifications & Power Requirements.

For performance specifications, model numbers, and dimensional drawings, refer to “Section 7 - Available Motors and Accessories.”

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Section 2 - Technical Specifications and Power Requirements

The following topics are described in this section:

 Inverter  Toroidal Cores  Ribbon Cables and Covers (Only for SA xxxx)  Modular Amplifiers  Axis Enabling Module  Accessories for Inverters and Modular Amplifiers

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Inverter

Refer to Table 2-1.

Table 2-1, Inverter Technical Specifications & Power Requirements

Parameter SA 301A

(non-regenerative)

SA 311A (non-regenerative)

3 axes Spindle/Axis 2 axes 1 axis Spindle/Axis

ANILAM P/N Power Supply DC-link Voltage DC-link Power

Rated power Peak power Peak power

Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Integral braking resistor Load capacity +5 V Degree of protection Weight Connection overview Dimensions

34000300 34000301 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 565 VDC (with power supply at 400 V)

**1 **2

15 kW 23 kW 40 kW

Approximately 475 W Approximately 525 W

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

24.5 A/18.4 A

22.5 A/16.9 A

20.0 A/15.0 A

17.0 A/12.8 A

14.5 A/10.9 A

12.0 A/9.0 A

30.0 A

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

30.0 A

25.5 A

21.8 A

18.0 A

15.0 A

12.8 A

10.6 A

9.0 A

**5

1 kW / 27 kW 1 kW / 27 kW

30.0 A

25.5 A

21.8 A

18.0 A

15.0 A

12.8 A

10.6 A

9.0 A

8.5 A 8.5 A IP 20 IP 20 44 lb. (≅ 20 kg.) 44 lb. (≅ 20 kg.) Page 5-4 Page 5-5 Page 5-44

15 kW 23 kW 40 kW

18.4 A

16.9 A

15.0 A

12.8 A

10.9 A

24.5 A/18.4 A

22.5 A/16.9 A

20.0 A/15.0 A

17.0 A/12.8 A

14.5 A/10.9 A

9.0 A

30.0 A

25.6 A

21.8 A

18.0 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **5 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s

12.0 A/9.0 A

30.0 A

25.5 A

21.8 A

18.0 A

30.0 A

25.5 A

21.8 A

18.0 A

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter SA 411A

(non-regenerative)

ANILAM P/N Power Supply DC-link Voltage

3 axes 1 axis Spindle/Axis 2 axes Spindle/Axis

34000302 34000303 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 565 VDC (with supply voltage of 400 V)

DC-link Power Rated power

Peak power Peak power Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a

**1 **2

Approximately 595 W Approximately 520 W

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Integral braking resistor

**5

Load capacity +5 V Degree of protection Weight Connection overview Dimensions

15.0 A

12.8 A

10.6 A

9.0 A

1 kW / 27 kW –

8.5 A 8.5 A IP 20 IP 20

44.1 lb. (≅ 20 kg.) 50.6 lb. (≅ 23 kg.)

Page 5-6 Page 5-7 Page 5-44

15 kW 23 kW 40 kW

18.4 A

16.9 A

15.0 A

12.8 A

10.9 A

9.0 A

30.0 A

25.6 A

21.8 A

18.0 A

24.5 A/18.4 A

22.5 A/16.9 A

20.0 A/15.0 A

17.0 A/12.8 A

14.5 A/10.9 A

12.0 A/9.0 A

30.0 A

25.5 A

21.8 A

18.0 A

30.0 A

25.5 A

21.8 A

18.0 A

SA 201A (non-regenerative)

22 kW 30 kW 45 kW

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

38.0 A/28.2 A

35.0 A/26.0 A

31.0 A/23.0 A

26.0 A/19.3 A

22.5 A/16.7 A

19.0 A/14.1 A

46.0 A

38.6 A

33.4 A

28.2 A

15.0 A

12.8 A

10.6 A

9.0 A

46.0 A

38.6 A

33.4 A

28.2 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload

**5 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter SA 301AD

(non-regenerative)

SA 311AD (non-regenerative)

3 axes Spindle/Axis 2 axes 1 axis Spindle/Axis

ANILAM P/N Power Supply DC-link Voltage DC-link Power

Rated power Peak power Peak power

Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Integral braking resistor Load capacity +5 V Degree of protection Weight Connection overview Dimensions

650999-01 651000-01 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 565 VDC (with power supply at 400 V)

**1 **2

15 kW 23 kW 40 kW

Approximately 475 W Approximately 525 W

9.0 A

8.3 A

7.5 A

6.4 A

5.5 A

4.6 A

24.0 A/18.0 A

22.0 A/16.5 A

20.0 A/15.0 A

16.8 A/12.6 A

14.6 A/11.0 A

12.2 A/9.1 A

36.0 A

9.0 A

8.3 A

7.5 A

6.3 A

5.5 A

4.6 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

18.0 A

16.5 A

15.0 A

12.6 A

11.0 A

9.1 A

**5

1 kW / 27 kW 1 kW / 27 kW

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

18.0 A

16.5 A

15.0 A

12.6 A

11.0 A

9.1 A

16 A 16 A IP 20 IP 20 44 lb. (≅ 20 kg.) 44 lb. (≅ 20 kg.) Page 5-9 Page 5-10 Page 5-56

15 kW 23 kW 40 kW

18.4 A

16.5 A

15.0 A

12.6 A

11.0 A

24.0 A/18.0 A

22.0 A/16.5 A

20.0 A/15.0 A

16.8 A/12.6 A

14.6 A/11.0 A

9.1 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 4 s cyclic duration factor for duration of 20 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **5 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s

12.2 A/9.1 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter SA 411AD

(non-regenerative)

ANILAM P/N Power Supply DC-link Voltage

3 axes 1 axis Spindle/Axis 2 axes Spindle/Axis

651001-01 668751-01 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 565 VDC (with supply voltage of 400 V)

DC-link Power Rated power

Peak power Peak power Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a

**1 **2

Approximately 595 W Approximately 520 W

9.0 A

8.3 A

7.5 A

6.3 A

5.5 A

4.6 A

PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Integral braking resistor

**5

Load capacity +5 V Degree of protection Weight Connection overview Dimensions

18.0 A

16.5 A

15.0 A

12.6 A

11.0 A

9.1 A 1 kW / 27 kW – 16 A 16 A

IP 20 IP 20

44.1 lb. (≅ 20 kg.) 50.6 lb. (≅ 23 kg.)

Page 5-11 Page 5-12 Page 5-56

15 kW 23 kW 40 kW

18.0 A

16.5 A

15.0 A

12.6 A

11.0 A

9.1 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

24.0 A/18.0 A

22.0 A/16.5 A

20.0 A/15.0 A

16.8 A/12.6 A

14.6 A/11.0 A

12.2 A/9.1 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

SA 201AD (non-regenerative)

22 kW 30 kW 45 kW

9.0 A

8.3 A

7.5 A

6.3 A

5.5 A

4.6 A

37.2 A/27.6 A

34.1 A/25.3 A

31.0 A/23.0 A

26.0 A/19.3 A

22.6 A/16.8 A

18.9 A/14.0 A

55.2 A

50.6 A

46.0 A

38.6 A

33.6 A

28.0 A

18.0 A

16.5 A

15.0 A

12.6 A

11.0 A

9.1 A

55.2 A

50.6 A

46.0 A

38.6 A

33.6 A

28.0 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload

**5 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter SA 301C

(non-regenerative)

SA 411C (non-regenerative)

3 axes Spindle/Axis 3 axes 1 axis Spindle/Axis

ANILAM P/N Power Supply DC-link Voltage DC-link Power

Rated power Peak power Peak power

Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Load capacity +5 V Degree of protection Weight Connection overview Dimensions

34000304 34000306 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 565 VDC (with power supply at 400 V)

**1 **2

22 kW 30 kW 45 kW

Approximately 590 W Approximately 770 W

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

38.0 A/28.2 A

35.0 A/26.0 A

31.0 A/23.0 A

26.0 A/19.3 A

22.5 A/16.7 A

19.0 A/14.1 A

46.0 A

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

28.2 A

26.0 A

23.0 A

19.3 A

16.7 A

14.1 A

46.0 A

38.6 A

33.4 A

28.2 A

15.0 A

12.8 A

10.6 A

9.0 A

46.0 A

38.6 A

33.4 A

28.2 A

15.0 A

12.8 A

10.6 A

9.0 A

46.0 A

38.6 A

33.4 A

28.2 A

8.5 A 8.5 A IP 20 IP 20

50.7 lb. (≅ 23 kg.) 50.7 lb. (≅ 23 kg.) Page 5-8 Page 5-9 Page 5-44

22 kW 30 kW 45 kW

38.0 A/28.2 A

35.0 A/26.0 A

31.0 A/23.0 A

26.0 A/19.3 A

22.5 A/16.7 A

19.0 A/14.1 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors

Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload

46.0 A

38.6 A

33.4 A

28.2 A

46.0 A

38.6 A

33.4 A

28.2 A

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter SA 301E

(non-regenerative)

SA 411E (non-regenerative)

3 axes Spindle 3 axes 1 axis Spindle

ANILAM P/N Power Supply

34000307 34000308 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 3 phase x 480 VAC ± 10 % (50 Hz to 60 Hz)

DC-link Voltage

565 VDC (with supply voltage at 400 V) 678 VDC (with supply voltage at 480 V)

DC-link Power Rated power

Peak power Peak power

**1 **2

Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

4

Maximum current

**

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

5

Integral braking resistor

**

Load capacity +5 V Degree of protection Weight Connection overview Dimensions

Approximately 450 W Approximately 450 W

6.0 A

5.5 A

5.0 A

4.2 A

3.65 A

3.0 A

12.0 A

11.0 A

10.0 A

8.4 A

7.3 A

6.0 A 1 kW / 27 kW 1 kW / 27 kW 10 A 10 A

IP 20 IP 20

44.1 lb. (≅ 20 kg.) 44.1 lb. (≅ 20 kg.)

Page 5-2 Page 5-43

10 kW 15 kW 20 kW

24.0 A

22.0 A

20.0 A

16.8 A

14.6 A

12.2 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

3.65 A

12.0 A

11.0 A

10.0 A

10 kW 15 kW 20 kW

6.0 A

5.5 A

5.0 A

4.2 A

3.0 A

9.0 A

8.3 A

7.5 A

6.3 A

5.5 A

4.6 A

24.0 A

22.0 A

20.0 A

16.8 A

14.6 A

12.2 A

36.0 A

33.0 A

20.0 A

16.8 A

14.6 A

12.2 A

8.4 A

7.3 A

6.0 A

18.0 A

16.5 A

15.0 A

12.6 A 11 A

9.2 A

36.0 A

33.0 A

30.0 A

25.2 A

21.9 A

18.3 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s

**3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **5 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter RA 201A

(regenerative) 2 axes Spindle/Axis 3 axes/spindle Spindle/Axis

ANILAM P/N Power Supply DC-link Voltage

34000310 34000311 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 650 VDC

DC-link Power Rated power

Peak power Peak power Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz Load capacity +5 V

Degree of protection Weight Connection overview Dimensions

at a

**1 **2

Approximately 680 W Approximately 750 W

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

42.5 A/30.4 A

39.5 A/28.3 A

35.0 A/25.0 A

29.5 A/21.1 A

25.0 A/17.9 A

21.5 A/15.4 A

50.0 A

42.0 A

36.0 A

31.0 A

15.0 A

12.8 A

10.6 A

9.0 A

50.0 A

42.0 A

36.0 A

31.0 A

8.5 A 8.5 A IP 20 IP 20

49.6 lb. (≅ 22.5 kg.) 49.6 lb. (≅ 22.5 kg.)

Page 5-11 Page 5-12 Page 5-45

RA 301C (regenerative)

22 kW 30 kW 40 kW

9.0 A/12.0 A

8.3 A/11.1 A

7.5 A/10.0 A

6.4 A/8.5 A

5.3 A/7.1 A

4.5 A/6.0 A

15.0 A

12.8 A

10.6 A

9.0 A

42.5 A/30.4 A

39.5 A/28.3 A

35.0 A/25.0 A

29.5 A/21.1 A

25.0 A/17.9 A

21.5 A/15.4 A

50.0 A

42.1 A

35.7 A

30.7 A

50.0 A

42.1 A

35.7 A

30.7 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-1, Inverter Technical Specifications & Power Requirements (Continued)

Parameter RA 411C

(regenerative) 3 axes/spindle 1 axis/spindle Spindle/Axis

ANILAM P/N Power Supply DC-link Voltage DC-link Power

Rated power Peak power Peak power Power Loss Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current for S6-40%

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

4

Maximum current

**

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz Load capacity +5 V

Degree of protection Weight Connection overview Dimensions

34000312 3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz) 650 VDC

**1 **2

22 kW 30 kW 40 kW

Approximately 930 W

9.0 A/12.0 A

8.3 A/11.1 A

7.5 A/10.0 A

6.4 A/8.5 A

5.3 A/7.1 A

4.5 A/6.0 A

30.4 A/42.5 A

28.3 A/29.5 A

25.0 A/35.0 A

21.1 A/29.5 A

17.9 A/25.0 A

15.4 A/21.5 A

15.0 A

12.8 A

10.6 A

9.0 A

50.0 A

42.0 A

36.0 A

31.0 A

15.0 A

12.8 A

10.6 A

9.0 A

50.0 A

42.0 A

36.0 A

31.0 A

8.5 A IP 20

49.6 lb. (≅ 22.5 kg.)

Page 5-13 Page 5-45

42.5 A/30.4 A

39.5 A/28.3 A

35.0 A/25.0 A

29.5 A/21.1 A

25.0A/17.9 A

21.5 A/15.4 A

50.0 A

42.1 A

35.7 A

30.7 A

50.0 A

42.1 A

35.7 A

30.7 A

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

PS 120A Power Supply Unit

The power supply for the main computer and controller unit–and therefore for the connected encoders–is usually covered by the compact inverter or the power supply unit of the modular inverter systems. Refer to Table 2-2.

If several encoders with a high current consumption (e.g., encoders with EnDat interface) or a dual-processor control are connected, however, an additional power supply source might become necessary. The PS 120A power supply unit is used for this purpose.

The PS 120A is connected to the control via a ribbon cable and a 5 V terminal.

The cover for the cable is included in the items supplied.

Table 2-2, PS 120A Specifications

Specifications PS 120A ANILAM P/N

Power supply Load capacity (5 V) Degree of protection Module width Weight

34000347

400 VAC ± 10 % (50 Hz to 60 Hz)

20A IP 20

1.97 inch (50 mm)

8.8 lb (4 kg)

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Toroidal Cores

To suppress occurrence of line interference, toroidal cores must be mounted in the motor leads, in the voltage supply lead, and in the lead to the braking resistor (only SA 301A, SA 311A, and SA 411A). Refer to

Table 2-3, to determine the proper core. Table 2-3, Connections for Toroidal Cores

Terminal on Inverter Toroidal Core Power Supply (X31) Braking Resistor (X89) Axis 1 to 3 (X81 to X83) Axis 4 (X84) Spindle (X80)

**1

∅ 87 mm ( ∅ 42 mm ( ∅ 42 mm ( ∅ 59 mm ( ∅ 59 mm (

≅3.43 inch) (34000250) ≅1.65 inch) (34000251) ≅1.65 inch) (34000251) ≅2.32 inch) (34000252) ≅2.32 inch) (34000252)

**1 Only for SA 301A, SA 311A, and SA 411A

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Ribbon Cables and Covers (Only for SA xxxx)

50-Line Ribbon Cable (Power Supply to CNC Chassis)

The 50-line ribbon cable connects the SA series inverter to the CNC Chassis and supplies voltage to the CNC Chassis. It is supplied with SA xxxx (length 300 mm (≅11.8 inch), P/N 325 816-01).

20-Line Ribbon Cable (PWM Signals)

The 20-line ribbon cable connects the power module outputs of the CNC chassis to the power module connections on the inverter. One 20-line ribbon cable is required for each axis/ spindle. The 20-line ribbon cables for the connections on the inverter are supplied with the SA xxxx (length 200 mm (≅7.9 inch), P/N 250 479-08; length 400 mm (≅15.8 inch), P/N 250 479-10). If you are using an additional PM 107 power module, an additional 20-line ribbon cable is required. Refer to Table 2-4.

Table 2-4, 20-Line Ribbon Cable Specifications

PWM Connection on the PM 107 Power Module

X111, X112

40-Line Ribbon Cable (Unit Bus)

The 40-line ribbon cable serves as the unit bus. It is required if an additional PM 107 power module is being operated with the inverter. Refer to Table 2-5.

Table 2-5, 40-Line Ribbon Cable Specifications

Unit Bus Connection Length of 40-Line Ribbon Cable P/N X79

Ribbon Cable Covers

The ribbon cables must be covered to protect them from electrical interference. One cover is supplied with the OEM CNC; one cover is supplied with the inverter (197.5 mm, P/N 34000274).

The plastic lateral termination cap is P/N 34000278. If you are using an additional PM 107 power supply, the cover for this

module must be ordered separately. Refer to Table 2-6.

Length of 20-Line Ribbon Cable

100 mm (

50 mm (

≅4 inch) 34000263

≅2 inch) 34000264

P/N

Table 2-6, Ribbon Cable Cover - Specifications

Additional Power Module Length of Cover P/N PM 107

50 mm (

≅2 inch) 34000265

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Modular Amplifiers

The following topics are described:

 Components of the Modular Amplifier  PS 122R, PS 130, PS 145R Power Supply Unit  PM 1xx, PM 2xx, PMD 1xx, PMD 2xx Power Modules  Current Consumption of the Entire Inverter System  Ribbon Cables and Covers  Ribbon Cable Covers

Components of the Modular Amplifier

For operation of the modular ANILAM non-regenerative amplifiers, the following components are required:

• PS 130 power supply unit

• PM 1xx power modules, depending on version

• Toroidal cores for interference suppression

• PW 210 (or PW 110, PW 120) braking resistor

• One PMD 107 power module (optional)

• Ribbon cables for Pulse Width Modulation (PWM) signals, unit bus,

and power supply

• Covers for the ribbon cables

For operation of the modular ANILAM regenerative amplifiers, the following components are required:

• PS 122R or PS 145R power supply unit

• CR 135 or CR 170 commutating reactor

• Line filter

• If required, BR 9 braking resistor module

• One PMD 107 power module (optional)

• Ribbon cables for PWM signals, unit bus, and power supply

• Covers for the ribbon cables

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

PS 122R, PS 130, PS 145R Power Supply Unit

The PS 1xx power supply units supply the DC-link voltage as well as the power for the electronics to the CNC Chassis and power modules.

During braking, the motors feed energy into the DC-link. This energy is converted into heat by the PS 130 through the BR 18 (or BR 10F or BR 18F) braking resistor, or returned to the power line through the PS 122R or PS 145R. The PS 122R and PS 145R can be driven only with commutating reactor and line filter.

Refer to Table 2-7.

Table 2-7, Power Supply Technical Specifications and Power Requirements

Parameter PS 122R

ANILAM P/N Description

Power Supply DC-link Power

Rated Power Peak Power

Peak Power

**1

**2

Power Loss DC-link Voltage

Current Consumption: 15 V 24 V

Current Load

**3

15 V 24 V

(regenerative)

PS 130 (non-regenerative)

PS 145R (regenerative)

34000340 34000343 34000346 Amplifier, Power

Supply, 22/30kW

Amplifier, Power Supply, 30/40kW

Amplifier, Power Supply, 45/65kW

3 phase x 400 VAC ± 10 % (50 Hz to 60 Hz)

22 kW 30 kW 40 kW

30 kW 40 kW 50 kW

45 kW 65 kW 80 kW

≅ 300 W ≅ 140 W ≅ 570 W 650 VDC 565 VDC

650 VDC

(with supply voltage of 400 V)

270 mA 310 mA

1.5 A

2.0 A

240 mA 410 mA

1.5 A

2.0 A

380 mA 310 mA

1.5 A

2.0 A

Load Capacity +5 V Degree of protection Weight

27 lb. (≅ 12.0 kg.) 22 (≅ 9.8 kg.) 44 lb. (≅ 20.0 kg.)

8.5 A IP 20

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 0.2 s cyclic duration factor for duration of 5 s **3 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

PM 1xx, PM 2xx, PMD 1xx, PMD 2xx Power Modules

The power modules differ in the number of axes and the permissible maximum currents. They can be combined at random. The PWM signals are transferred from the CNC Chassis via external 20-line ribbon cables. Refer to Table 2-8.

Table 2-8, Power Module Technical Specifications

Specifications PM 107 PMD 107 PM 115A Axis Axis Axis Spindle

ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**1

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**2

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

34000320 638663-01 34000321

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

18.4 A

16.9 A

15.0 A

12.8 A

10.9 A

9.0 A

15.0 A

12.8 A

10.6 A

9.0 A

18.0 A

16.6 A

15.0 A

12.8 A

10.6 A

9.0 A

**3 **3

30.0 A

25.6 A

21.8 A

18.0 A

24.5 A

22.5 A

20.0 A

17.0 A

14.5 A

12.0 A

30.0 A

25.6 A

21.8 A

18.0 A

Power loss Current consumption

**4

15 V 24 V

Degree of protection Weight

≅ 70 W ≅ 120 W ≅ 160 W

120 mA

60 mA

150 mA 170 mA

IP 20

12 lb. (≅ 5.5 kg.)

**1 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 Axes: 0.2s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **3 As of mid-2005 (depending on software. Information available from ANILAM. **4 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-8, Power Module Technical Specifications (Continued)

Specifications PMD 115 PM 123A PMD 125 Axis Spindle Axis Spindle Axis Spindle

ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**1

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

638664-01 34000322 638665-01

40.0 A

37.0 A

34.0 A

28.5 A

25.0 A

21.0 A

59.0 A

55.0 A

50.0 A

42.6 A

37.0 A

31.0 A

**2 **2

18.4 A

16.9 A

15.0 A

12.8 A

10.9 A

9.0 A

35.0 A

33.0 A

30.0 A

25.6 A

21.8 A

18.0 A

24.5 A

22.5 A

20.0 A

17.0 A

14.5 A

12.0 A

35.0 A

33.0 A

30.0 A

25.6 A

21.8 A

18.0 A

**2 **2

28.2 A

26.0 A

23.0 A

19.3 A

16.7 A

14.1 A

38.0 A

35.0 A

31.0 A

26.0 A

22.5 A

19.0 A

29.5 A

27.7 A

25.0 A

21.0 A

18.5 A

15.5 A

**2 **2

46.0 A

38.6 A

33.4 A

28.2 A

46.0 A

38.6 A

33.4 A

28.2 A

59.0 A

55.0 A

50.0 A

42.6 A

37.0 A

31.0 A

Power loss Current consumption

15 V 24 V

Degree of protection Weight

≅ 120 W ≅ 160 W ≅ 180 W ≅ 270 W ≅ 70 W ≅ 110 W

**4

150 mA 170 mA

170 mA 170 mA

120 mA 60 mA

IP 20

12 lb.

(≅ 5.5 kg.)

20 lb.

(≅ 9 kg.)

(≅ 5.5 kg.)

12 lb.

**1 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 As of mid-2005 (depending on software. Information available from ANILAM. **3 Axes: 0.2s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **4 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-8, Power Module Technical Specifications (Continued)

Specifications PM 132A PMD 140 PM 148A Axis Spindle Axis Spindle Axis Spindle

ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**1

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

34000323

39.0 A

36.2 A

32.0 A

26.9 A

23.0 A

19.5 A

64.0 A

53.8 A

46.0 A

39.0 A

638666-01 34000324

58.6 A

54.4 A

48.0 A

40.3 A

34.6 A

29.4 A

140.0 A

117.6 A

100.8 A

85.4 A

61.0 A

56.5 A

50.0 A

42.0 A

36.0 A

30.5 A

64.0 A

53.8 A

46.0 A

39.0 A

47.0 A

44.0 A

40.0 A

33.5 A

29.5 A

24.5 A

67.0 A

62.0 A

56.0 A

47.0 A

41.0 A

34.0 A

88.0 A

82.0 A

**2 **2

75.0 A

63.0 A

55.0 A

46.0 A

94.0 A

88.0 A

**2 **2

80.0 A

67.0 A

59.0 A

49.0 A

91.5 A

85.0 A

75.0 A

63.0 A

54.0 A

46.0 A

140.0 A

117.6 A

100.8 A

85.4 A

Power loss Current consumption

15 V 24 V

Degree of protection Weight

**4

≅ 280 W

170 mA 250 mA

≅ 420 W ≅ 180 W ≅ 270 W ≅ 420 W ≅ 650 W

170 mA 170 mA

250 mA 420 mA

IP 20

20 lb.

(≅ 9 kg.)

26.5 lb.

(≅ 12.0 kg.)

**1 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 As of mid-2005 (depending on software. Information available from ANILAM. **3 Axes: 0.2s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **4 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-8, Power Module Technical Specifications (Continued)

Specifications PMD 160 PM 170A PMD 196 Axis Spindle Axis Spindle Axis Spindle

ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**1

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**3

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

638667-01 34000325

70.0 A

66.0 A

60.0 A

55.0 A

44.0 A

37.0 A

108.0 A

99.0 A

90.0 A

76.5 A

66.0 A

55.0 A

125.0 A

116.0 A

**2 **2

105.0 A

88.0 A

77.0 A

64.0 A

140.0 A

132.0 A

**2 **2

120.0 A

101.6 A

88.0 A

73.0 A

34000325

85.4 A

79.1 A

70.0 A

58.5 A

50.4 A

42.7 A

122.0 A

113.0 A

100.0 A

84.0 A

72.0 A

61.0 A

140.0 A

117.6 A

100.8 A

85.4 A

140.0 A

117.6 A

100.8 A

85.4 A

115.0 A

106.0 A

96.0 A

80.0 A

70.0 A

59.0 A

230.0 A

211.0 A

192.0 A

161.0 A

141.0 A

117.0 A

150.0 A

138.0 A

125.0 A

105.0 A

92.0 A

76.0 A

180.0 A

165.0 A

150.0 A

126.0 A

110.0 A

92.0 A

**2 **2

Power loss Current consumption

15 V 24 V

Degree of protection Weight

≅ 420 W ≅ 650 W

**4

(≅ 12.0 kg.)

250 mA

420 mA

26.5 lb.

≅ 610 W ≅ 870 W ≅ 610 W ≅ 870 W

270 mA 460 mA

IP 20

41.9 lb.

(≅ 19.0 kg.)

**1 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 As of mid-2005 (depending on software. Information available from ANILAM. **3 Axes: 0.2s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **4 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-8, Power Module Technical Specifications (Continued)

**1

Specifications PM 207 PMD 207 PM 215A Axis Axes Axis Axis

ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**2

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

34000327 638670-01 34000328

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

9.0 A

8.3 A

7.5 A

6.4 A

5.3 A

4.5 A

18.40 A

16.9 A

15.0 A

12.8 A

10.9 A

9.0 A

15.0 A

12.8 A

10.6 A

9.0 A

18.0 A

16.6 A

15.0 A

12.8 A

10.6 A

9.0 A

**3 **3

30.0 A

25.6 A

21.8 A

18.0 A

24.5 A

22.5 A

20.0 A

17.0 A

14.5 A

12.0 A

30.0 A

25.6 A

21.8 A

18.0 A

Power loss

≅ 140 W

2 axes: ≅ 240 W 1 axis, 1 spindle: ≅ 280 W

Current consumption

**5

15 V 24 V

Degree of protection Weight

200 mA 110 mA

250 mA 170 mA

IP 20 12 lb.

(≅ 5.5 kg.)

**1 For this power module only, the lower PWM connection can be used to control the spindle **2 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **3 As of mid-2005 (depending on software. Information available from ANILAM. **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **5 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Table 2-8, Power Module Technical Specifications (Continued)

Specifications PMD 215

**1

PM 223A

**1

PMD 225

**1

Axis Spindle Axis Spindle Axis Spindle ANILAM P/N Rated current at a PWM

frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Current at S6-40%

**2

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

Maximum current

**4

at a PWM frequency of: 3333 Hz 4000 Hz 5000 Hz 6666 Hz 8000 Hz 10000 Hz

628671-10 34000329 638672-01

40.0 A

37.0 A

34.0 A

28.5 A

25.0 A

21.0 A

59.0 A

55.0 A

50.0 A

42.0 A

37.0 A

31.0 A

**3 **3

17.5 A

16.5 A

15.0 A

12.8 A

10.9 A

9.0 A

35.0 A

33.0 A

30.0 A

25.6 A

21.8 A

18.0 A

24.5 A

22.5 A

20.0 A

17.0 A

14.5 A

12.0 A

35.0 A

33.0 A

30.0 A

25.6 A

21.8 A

18.0 A

**3 **3

28.2 A

26.0 A

23.0 A

19.3 A

16.7 A

14.1 A

38.0 A

35.0 A

31.0 A

26.0 A

22.5 A

19.0 A

29.5 A

27.7 A

25.0 A

21.0 A

18.5 A

15.5 A

**3 **3

46.0 A

38.6 A

33.4 A

28.2 A

46.0 A

38.6 A

33.4 A

28.2 A

59.0 A

55.0 A

50.0 A

42.0 A

37.0 A

31.0 A

Power loss

Current consumption 15 V 24 V

Degree of protection Weight

2 axes: ≅ 240 W 1 axis, 1 spindle: ≅ 280 W

**5

(≅ 5.5 kg.)

250 mA 170 mA

12 lb.

2 axes: ≅ 360 W 1 axis, 1 spindle: ≅ 450 W

290 mA 220 mA

IP 20

20 lb.

(≅ 9 kg.)

2 axes: ≅ 460 W 1 axis, 1 spindle: ≅ 490 W

150 mA 170 mA

12 lb.

(≅ 5.5 kg.)

**1 For this power module only, the lower PWM connection can be used to control the spindle **2 For spindle motors: 40% cyclic duration factor for duration of 10 minutes (S6-40%) **3 As of mid-2005 (depending on software. Information available from ANILAM. **4 Axes: 0.2 s cyclic duration factor for duration of 5 s with rated current preload;

0.2 s at standstill for synchronous motors Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload **5 After making your selection, check the current consumption of the 15 V and 24 V supply of the entire modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Current Consumption of the Entire Inverter System

The current consumption by the power modules from the 15 V and 24 V supply unit strongly depends on their performance. If several highperformance power modules are used, the maximum permissible current for the supply unit can be exceeded. Therefore, the current consumption must be controlled separately for the 15 V and 24 V supply units. The intrinsic needs of the supply unit must also be taken into account. The current consumption of the individual components is listed in the specifications table.

The following limit values apply (refer to Table 2-9):

Table 2-9, Current Limit Values

Power Supply Units 15 V Power Supply 24 V Power Supply PS 130 PS 122R, PS 145R

Maximum: 1.5 A Maximum: 2.0 A Maximum: 3.5 A Maximum: 4.0 A

If the total current consumption exceeds one limit value, contact ANILAM.

Example:

Device 15 V Power Supply 24 V Power Supply PS 145R PMD 160 PMD 215 PMD 207 PMD 107

0.38 A 0.31 A

0.25 A 0.42 A

0.25 A 0.17 A

0.20 A 0.11 A

0.12 A 0.06 A

Total 1.20 A 1.07 A

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Ribbon Cables and Covers

50-Line Ribbon Cable (Power Supply to CNC Chassis)

The 50-line ribbon cable connects the PS 1xx with the CNC Chassis and serves as voltage supply. This cable is only required once. Refer the

Table 2-10. Table 2-10, 50-Line Ribbon Cable P/N List

Ribbon Cable Length P/N 300 mm (≅18.81 inches) 400 mm (≅15.74 inches) 500 mm (≅19.69 inches) 600 mm

**1

(≅23.62 inches)

**1 With lengths of 600 mm (23.62 inches) and longer, the ribbon

cable is led doubled to the CNC Chassis to increase the line cross section.

To select the 50-line ribbon cable length:

• Add the widths of all modules (including BR 9) between PS 1xx and CNC Chassis.

• PS 130: Add 130 mm to the width and select the next-longer cable length from Table 2-10.

Select the next-longer cable length, unless there is an exact match.

20-Line Ribbon Cable (PWM Signals)

The 20-line ribbon cable connects the PWM outputs of the CNC Chassis with the corresponding PM 1xx power modules. One 20-line ribbon cable is required for each axis or spindle. If you are using an additional PMD 107 power module, you will need an additional 20-line ribbon cable: PWM connection on the PMD 107 power module: X111, X112, length of 20-line ribbon cable: 100 mm, P/N 34000263. Refer the Table 2-11.

34000260 34000280 34000281 34000282

Table 2-11, 20-Line Ribbon Cable P/N List

Ribbon Cable Length P/N 100 mm (≅3.94 inches)

200 mm (≅7.87 inches) 300 mm (≅18.81 inches) 400 mm (≅15.74 inches) 500 mm (≅19.69 inches)

600 mm (≅23.62 inches)

34000263 34000261 34000262 34000270 34000271 34000272

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

To select the 20-line ribbon cable length:

1. See Table 2-12 for distance a (See Figure 2-1) of the PWM input on the power module.

2. Add the widths b of all modules (including BR 9 and PS 120A) between the corresponding power module and the CNC Chassis.

3. Select the next-length cable length, unless there is an exact match.

Table 2-12, 20-Line Ribbon Cable Distance Guide

Power Module Distance a Module Width b PM 107, PM 207

PM 115A, PM 215A PM 123A, PM 132A,

Approximately 40 mm 50 mm Approximately 85 mm 100 mm Approximately 90 mm 100 mm

PM 148A, PM 223A PM 170A

Approximately 140 mm 150 mm

PS 1xx

PWM

a

b

ModuleWidth

Figure 2-1, Module Width Measures

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

40-Line Ribbon Cable (Unit Bus)

The 40-line ribbon cable connects the PS 1xx power supplies with all of the PM 1xx, PM 2xx, PMD 1xx, and PMD 2xx power modules (and the PR 9 braking resistor module, if present), making the unit bus. This cable is only required once. The 40-line ribbon cable serves as the unit bus. It is required if an additional PMD 107 power module is being operated with the compact inverter. Unit bus connection: X79, length of the 40-line ribbon cable: 50 mm (≅1.97 inches), P/N 34000264. Refer to

Table 2-13. Table 2-13, 40-Line Ribbon Cable (Unit Bus) P/N List

Ribbon Cable Length P/N 300 mm (≅18.81 inches) 400 mm (≅15.74 inches) 500 mm (≅19.69 inches)

34000275 34000276 34000277

To select the 40-line ribbon cable length:

• Add the widths of all modules (including BR 9) between:

• PS 1xx and CNC Chassis

• PS 1xx and PS 120A

• PS 130: Add 80 mm to the width and select the next-longer cable

length from Table 2-13.

Select the next-longer cable length, unless there is an exact match.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Ribbon Cable Covers

The ribbon cables must be covered to protect against interference. The cover for the CNC Chassis is supplied with the CNC Chassis. If further power modules and the BR 9 braking resistor module are used,

the corresponding covers must be ordered separately. Refer to

Table 2-14. Table 2-14, Ribbon Cable Covers P/N List

Width of the Cover P/N 50 mm (≅1.97 inches)

100 mm (≅3.84 inches) 150 mm (≅5.90inches) 200 mm (≅7.87 inches)

34000265 34000266 34000267 34000268

To select the ribbon cable covers:

1. Add the widths of all modules (including BR 9) between:

• PS 1xx and CNC Chassis.

• PS 130 and PS 120A

2. Subtract 150 mm from this total (cover included with the PS 1xx)

3. Select the appropriate cover from the table in order to cover the remaining width.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Axis-Enabling Module

If no axis-enabling module is used, all axis power modules are switched off simultaneously via X72 of the PS 1xx power supply. The axis- enabling module makes it possible to switch off power modules group by group. Refer to Figure 2-2.

The module—instead of mounting pins for the covers—is screwed into the front panel of a power module.

The axis-enabling signal is transmitted via a line in the unit bus from power module to power module. This line is interrupted through the axisenabling module so that all the power modules connected to the axisenabling module are switched off. All other power modules are switched off via X72 of the PS 1xx.

Axis-Enabling Module, P/N 34000385

X72

X71

AxisEnable

Figure 2-2, Axis-Enabling Module

The unit bus requires a 40-line ribbon cable with connects the PS 1xx power supply unit, the axis-enabling module, and the power module to switch off via PS 1xx.

A further 40-line ribbon cable connects the axis-enabling module with the power modules, which are to be switched off via the axis-enabling module.

The width of the covers required for the ribbon cables for the modular amplifier system is reduced by the width of the axis-enabling module (50 mm). Suitable covers are included with the modular amplifier system.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Accessories for Inverters and Modular Amplifiers

The following topics are described:

 Braking Resistors  Line Filters  CC 3P – Three-Phase Capacitor  CR 1xx – Commutating Reactor  DLF 1x0 – DC-Link Filter  VPM 163 – Voltage Protection Module  Adapter Module

Braking Resistors

During braking, the braking resistors convert the energy fed back to the DC-link into heat. The BR 10F and BR 18F have a cooling fan; the BR 18 cools through heat radiation only.

Either one BR 18, BR 10F or BR 18F, or two BR 18s in parallel can be connected to a SA series compact inverter and a PM 107 power module.

For PS 122R and PS 145R in the energy-recovery inverter, the braking energy of the motors is normally returned to the line power. If in an exceptional case the line power is interrupted, the braking energy cannot be returned. This can lead to an excessive DC-link voltage that might switch off the inverter and let the motors coast without control. To prevent damage to the machine and workpiece resulting from uncontrolled machine movement, the axis motors must be equipped with brakes, or the energy must be dissipated with the BR 9 braking resistor module.

For PS 130, the BR 10F braking resistor is used.

BR 18 Braking Resistor

For BR 18, refer to Table 2-15. Table 2-15, BR 18 Braking Resistor Technical Specifications

Specifications BR 18 ANILAM P/N Continuous Power

Peak Power

**2

34000450 2 kW (4 kW) 27 kW (54 kW)

**1

Resistance Degree of protection Weight

18 Ω (9 Ω) IP 20

12.1 lb. (5.5 kg.)

**1 When two BR 18 units are connected in parallel **2 1.5 % cyclic duration factor for duration of 120 s

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

BR 10F and BR 18F Braking Resistor

For BR 10F and BR 18F, refer to Table 2-16.

Table 2-16, BR 10F and BR 18F Braking Resistor Technical Specifications

Specifications BR 18F BR 10F ANILAM P/N

Continuous Power Peak Power

**1

Power Consumption by the Fan Resistance Degree of protection Weight

34000451 34000452 2 kW 4 kW 27 kW 49 kW

2.5 W 2.4 W 18 Ω 10 Ω IP 20 IP 20

13.2 lb. (6 kg.) 50.6 lb. (11 kg.)

**1 BR 18F: 1.5 % cyclic duration factor for duration of 120 s BR 10F: 2 % cyclic duration factor for duration of 120 s

WARNING: The surface of the braking resistor can exceed

temperatures of up to greater than 150 ºC (302 ºF).

NOTE: The lines between the compact inverter/power supply unit and

the braking resistor may have a length of 49.2 ft. (15 m.)

BR 9 Braking Resistor

In the energy-recovery inverter, the braking energy of the motors is normally returned to the line power. If in an exceptional case the line power is interrupted, the braking energy cannot be returned. This can lead to an excessive DC-link voltage that might switch off the inverter and let the motors coast without control. To prevent damage to the machine and workpiece resulting from uncontrolled machine movement, the energy must be dissipated with the BR 9 braking resistor module.

In specific cases, it may be sufficient that the motor is equipped with a brake or it may be considered uncritical that the axes or spindle coast to a stop (for example, spindle coasting to a stop when the protective doors are closed). However, it must be considered for each individual application whether this is sufficient. Refer to Table 2-17.

Table 2-17, BR 9 Braking Resistor Technical Specifications

Specifications BR 9 ANILAM P/N Power Resistance Degree of protection Weight

34000453 60 kW (for 2 s) 9 Ω IP 20

15.5 lb (7 kg.)

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Line Filters

If you are using regenerative inverter systems, you must use a line filter in addition to the commutating reactor. Line filters suppress interference and ensure EMC-compatible energy recovery. The line filter must be connected between the power line and the commutating reactor.

The size of the line filter depends on the power module used. Refer to

Table 2-18. Table 2-18, Line Filter Technical Specifications

Parameter LF 135A LF 180A ANILAM P/N Suitable for: Rated Voltage Rated Frequency

Rated Current Power Loss Degree of protection Weight

CC 3P – Three-Phase Capacitor

If you are using regenerative inverter systems, we basically recommend that you use a three-phase capacitor. The three-phase capacitor suppresses low-frequency interference during energy recovery to the power line. It must be connected between the line filter and commutating reactor.

Refer to Table 2-19.

Table 2-19, CC 3P, Three-phase Capacitor, Specifications

34000359 34000358 PS 122R PS 145R 3 phase x 400 V 50 Hz/60 Hz 3 phase x 35 A 3 phase x 80 A Approximately 50 W Approximately 75 W IP 20 11 lb. (5 kg.) 24.25 lb. (11 kg.)

Specifications CC 3P ANILAM P/N Phase-to-phase voltage Capacity Charging and discharging resistors) Discharge period (5 time constant)

Degree of protection Weight

34000386 525 3 phase x 24.1 μF

**1

3 phase x 630 kΩ 75 s IP 00

2.86 lb. (Approximately 1.3 kg)

**1 Included in items supplied

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

CR 1xx – Commutating Reactor

The PS 122R and PS 145R power recovery modules must be connected to the main power line via the CR 1xx commutating reactor and the line filter. The commutating reactor serves as a power storage device for the step-up converter.

The size of the commutating reactor depends on the power module used. Refer to Table 2-20.

Table 2-20, CR 1xx – Commutating Reactor Technical Specifications

Specifications CR 135 CR 170 CR 180 ANILAM P/N

Rated voltage Rated frequency Thermally

34000355 34000356 34000357 3 phase x 400 V 50 Hz/60 Hz 3 phase x 35 A 3 phase x 70 A 3 phase x 80 A

permissible continuous current

Rated current Power loss Degree of protection Weight

3 phase x 31.5 A 3 phase x 63 A 3 phase x 72 A ≅ 200 W ≅ 340 W ≅ 350 W IP 00

24.25 lb. (≅11 kg.) 48.5 lb (≅ 22 kg.) 51 lb (≅ 23 kg.)

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

DLF 1x0 – DC-Link Filter

Direct drives (linear motors, torque motors) used with regenerative inverter systems result in voltage peaks, which might destroy the drive. If you are using direct drives in conjunction with the regenerative PS 122R, PS 145R power supply and RA 201A, RA 301C, RA 411C compact inverters (amplifiers), you must therefore use DLF 1x0 DC-link filter.

Refer to Table 2-21.

Table 2-21, DLF 1x0 – DC-Link Filter Technical Specifications

Specifications DLF 110 DLF 120 DLF 130 ANILAM P/N Rated power

Peak power

Maximum leakage current Current consumption

**4

24 V Degree of protection Weight

**1 40% cyclic duration factor for duration of 10 minutes (S6-40%) **2 20% cyclic duration factor for duration of 10 minutes (S6-20%) **3 Pmax absolute **4 After making your selection, check the current consumption of the 15 V and 24 V supply of the

entire modular inverter system. See “

647528-01 647530-01 647531-01 30 kW 30 kW 55 kW 47 kW 67 kW 110 kW

**1

47 kW

**2

67 kW

**3

110 kW

**1

80 kW

**2

100 kW

**3

110 kW

**1

**2

**3

<1.3 A <6.0 A <6.0 A

–

440 mA

IP 20 IP 20 IP 20

22.04 lb. (≅10 kg.) 26.45 lb (≅ 12 kg.) 28.66 lb (≅ 13 kg.)

Current Consumption of the Entire Inverter System.”

WARNING: The DLF 110 differs from the DLF 120 only in its

maximum leakage current. If you are using the DLF 110, an ANILAM technician must check on site whether the leakage current is less than 1.3 A. If you are using the DLF 120, this verification is not required because a leakage current of 6 A is sufficient in any case.

WARNING: The total power of the direct drives must not exceed

the power of the filter.

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

VPM 163 – Voltage Protection Module

When operating synchronous motors or direct drives in a field weakening range (for example, as spindle drives) in conjunction with regenerative inverters, the voltage can increase at the motor power connections if the power supply is interrupted (for example, power failure). This increased voltage can damage the inverters and the motor. The voltage protection module is installed between the motor and the inverters, and in case of an error, it short-circuits the motor phases. The released braking energy is converted into heat.

The present phase of a motor Imot can be determined using the following formula and must be less than the maximum phase current of the VPM 163, Voltage Protection Module:

U0: No-load voltage [V], see motor table of the control XH: Magnetizing reactance (Ω), see motor table of the control

WARNING: The maximum cable length between the VPM 163 and the inverter is 2 m. (6.56 ft.)

Refer to Table 2-22.

Table 2-22, VPM 163 – Voltage Protection Module Specifications

Specifications VPM 363 ANILAM P/N Switching voltage Maximum phase current Maximum braking time at maximum phase current Minimum duration between braking procedures Degree of protection

Weight

34000387 850 V 3 phase x 63 A 10 s 5 min IP 20

4.6 lb (≅ 2.1 kg.)

Inverter Systems and Motors

P/N 627 788-23 - Technical Specifications and Power Requirements

Adapter Module

In modular regenerative inverter systems an additional power supply unit may be come necessary if you are using inverter or motors with a high power demand. The adapter module gives you the possibility of connecting this power supply unit to the present inverter system. In this way one power supply unit can, for example, supply the power to a highperformance spindle and the pother power supply unit can used for the axes.

The two power supply units are coupled via the supply bus (X69a/X69b – X69) and in this way integrated in the system monitoring.

This results in two separate supply systems whose power modules operate independently of each other, but are also monitored by the control.

Refer to Table 2-23.

Table 2-23, Adapter Module Specifications

Specifications Adapter Module ANILAM P/N Weight

647528-01 ≅ 6.6 lb (3 kg.)

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

Section 3 - Selecting Motors and Inverters

The following topics are described in this section:

 Selecting an Axis Motor

 Selecting a Spindle Motor

 Selecting an Inverter

 Selection of the Braking Resistor

Selecting an Axis Motor

To select the appropriate axis motor and inverter for your needs, you will need to do some calculations. Refer to Table 3-1, Calculation Data for Selecting Axis Motors and Inverters.

 Calculate the static moment from the sum of:

• Frictional moment (with horizontal axes)

• Moment for overcoming the force of gravity (for vertical axis)

• Machining moment

 Calculate the desired speed of the motor:

 Select the motor that meets the following requirements:

• Stall torque of the motor ≥ static moment

• Rated speed of the motor ≥ desired speed

 Select the inverter that meets the following requirement:

• Rated current of the inverter ≥ continuous stall current of the motor

 Calculate the external moment of inertia:

• Moment of inertia of the table

• Moment of inertia of the ballscrew

• Moment of inertia of the gearwheel on the ballscrew

• Moment of inertia of the gearwheel on the motor

 Calculate the total moment of inertia from the following

variables:

• External moment of inertia

• Moment of inertia of the motor

 Check the ratio of external moment of inertia to the moment of

inertia of the motor.

 Calculate the acceleration moment.

 Compare the acceleration moment with the following variables:

• Maximum moment of the inverter

• Maximum moment of the motor

Inverter Systems and Motors

α

μ

⋅⋅⋅

α

⋅

+

⋅

M

P/N 627 788-23 - Selecting Motors and Inverters

Calculate the effective moment at a given load cycle.



 Compare the effective moment at a given load cycle with the

rated torque of the motor.

Table 3-1, Calculation Data for Selecting Axis Motors and Inverters

Parameter Formula Variables

Frictional moment

M

frict

Moment of

overcoming the force of gravity

Mwz

Machining moment

M

mach

Static moment

M

Stat

Rated motor speed

η

Noml

Motor selection

Modular Amplifier:

Selection of the power module Compact Inverter: Selection of the axis unit

M

frict

Mwz

mach

M

n

Noml

m: Mass [kg]

2

⋅

=

hgm

cos

i

2

ηπ

⋅⋅⋅

g: Acceleration of gravity [m/s

µ: Coefficient of friction [-]

]

h: Ballscrew pitch [m]

α: Axis angle [°] (0°=horizontal axis)

i: Gear ratio [-] (n

motor

/n

ballscrew

)

η: Efficiency [-]

m: Mass [kg]

2

⋅

hgm

=

sin

ηπ

⋅⋅⋅

i

2

g: Acceleration of gravity [m/s

h: Ballscrew pitch [m]

]

α: Axis angle [°] (90°=vertical axis)

i: Gear ratio [-] (n

motor

/n

ballscrew

)

η: Efficiency [-]

: Machining force [N]

F

mach

=

2

ηπ

⋅⋅⋅

i

hF

mach

h: Ballscrew pitch [m]

i: Gear ratio [-] (n

motor

/n

ballscrew

)

η: Efficiency [-]

M

: Frictional moment [Nm]

frict

: Moment for overcoming the

=

max

=

iv

h

machwzfrictStat MMMM

M

wz

force of gravity [Nm]

: Machining moment [Nm]

M

mach

V

: Rapid traverse [m/min]

max

i: Gear ratio [-] (n

motor

/n

ballscrew

)

h: Ballscrew pitch [m]

M

: Stall torque of the motor

0Motor

: Static moment

0

≥

StatMotor

nn

≥

NomlNMotor

II

≥

MotorNInverter

0

M

Stat

: Rated speed of the motor

n

NMotor

: Desired speed of the motor

n

Noml

I

: Rated current of the inverter

NInverter

: Continuous stall current of the

0Motor

motor

(Continued…)

November 2009

Inverter Systems and Motors

π

⋅

π

P/N 627 788-23 - Selecting Motors and Inverters

Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued)

Parameter Formula Variables

Moment of

inertia of the table

J

T

Moment of

inertia of the ballscrew

J

S

Moment of

inertia of the gearwheel on the ballscrew

J

GS

Moment of

inertia of the gearwheel on the motor

J

GM

External

moment of inertia

J

ext

Total moment of

inertia of the machine slide with motor

J

total

T

⎛

mJ

⋅=

⎟

⎜

2

⎝

π

⋅

⎠

2

h

⎞

4

S

J

=

S

32

pld

⋅⋅⋅

4

GS

J

=

32

pld

⋅⋅⋅

π

4

J

GM

=

pld

⋅⋅

32

GSST

JJJ

ext J

J +

=

total JJ

J ++

=

++

2

i

GSST

JJJ

++

2

i

m: Table mass [kg]

h: Ballscrew pitch [m]

d

: Diameter of the ballscrew [m]

S

l: Length of the ballscrew [m]

ρ: Density of the ballscrew material

[kg/m

d

: Diameter of the gearwheel on the

GS

3

]

ballscrew [m]

l: Length of the gearwheel on the

spindle [m]

ρ: Density of the gearwheel material

[kg/m

d

: Diameter of the gearwheel on the

GM

3

]

ballscrew [m]

l: Length of the gearwheel on the

spindle [m]

GM

ρ: Density of the gearwheel material

[kg/m

J

: Moment of inertia of the table

T

[kgm

: Moment of inertia of the

J

S

ballscrew [kgm

: Moment of inertia of the

J

GS

gearwheel on the ballscrew [kgm

i: Gear ratio (n

J

GM

gearwheel on the motor [kgm

J

: Moment of inertia of the table [kgm2]

T

: Moment of inertia of the ballscrew

J

[kgm

J

S

: Moment of inertia of the gearwheel on

GS

MGM

the ballscrew [kgm

i: Gear ratio (n

J

GM

gearwheel on the motor [kgm

: Moment of inertia of the motor [kgm2]

J

M

3

]

2

]

2

]

/n

motor

ballscrew

: Moment of inertia of the

2

]

2

]

/n

motor

ballscrew

: Moment of inertia of the

2

]

)

2

]

)

2

]

(Continued…)

Inverter Systems and Motors

⋅⋅⋅

π

I

=

+

P/N 627 788-23 - Selecting Motors and Inverters

Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued)

Parameter Formula Variables

: External moment of inertia [kgm2]

Ratio of external

moment of inertia to the moment of inertia of the motor

Acceleration

moment

M

accl

Maximum moment

of the motor

M

Mmax

Maximum moment

of the inverter

M

Umax

Comparison of the

acceleration moment with the maximum moment of the motor and inverter

Weighting factors

acc

M

=

60

from data sheet, or:

M

Mmax

M

t

pos

t

total

acc

t

total

mach

t

acc

total

max

M

max

8.0

M ⋅=

Umax

– or –

M ⋅⋅=

Umax

> M

M

Mmax

M

> M

Umax

=

mach

K

pos

K

=

acc

K

=

NOTE:

nJ

2

η

0M M3M ⋅=max

M

Mtotal

acc

t

⋅⋅

I

max

U

MN

I

max

MN

U

I

J

F

: Moment of inertia of the motor [kgm2]

J

M

This ratio ensures a stable control

response.

J

: Total moment of inertia [kgm2]

total

: Desired speed of the motor [min–1]

n

M

η: Efficiency of the motor [-]

: Desired acceleration time [s]

t

acc

M

: Stall torque of the motor [Nm]

0

M

: Maximum moment of the motors

Mmax

[Nm]

: Maximum current of the motor [A]

I

Mmax

: Maximum current of the inverter [A]

I

Umax

: Rated torque of the motor [Nm]

M

MN

: Rated current of the motor [A]

I

MN

M

: Maximum moment of the motors

Mmax

[Nm]

: Acceleration moment [Nm]

M

acc

: Maximum moment of the inverter

M

Umax

[Nm]

t

: Machining time

mach

: Total running time

t

total

: Time for positioning operations

t

Pos

: Time for acceleration

t

acc

All times must be given in the same unit

of measure.

+

1KKK accposmach

(Continued…)

November 2009

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued)

Parameter Formula Variables

M

Effective moment at

a given load cycle

Stat: Static moment [Nm]

mach: Weighting factor for machining operations [-]

K

frict: Frictional moment [Nm]

M

wz: Moment for overcoming the force of gravity [Nm]

M

Pos: Weighting factor for positioning operations [-]

K

acc: Acceleration moment [Nm]

M

acc: Weighting factor for acceleration operations [-]

K

Comparison of the

effective moment at a given load cycle with the rated motor torque.

effMN MM ≥

222

M

: Rated torque of the motor (Nm)

MN

: Effective moment at a given load

M

eff

accaccwzfrictposwzfrictStateff K)MM(MK)M(MKmach)(MM ⋅+++⋅++⋅=

cycle (Nm)

Inverter Systems and Motors

Σ

∑

P/N 627 788-23 - Selecting Motors and Inverters

Selecting a Spindle Motor

Select a spindle motor based on torque and speed requirements.

Selecting an Inverter

Modular Amplifier

The power modules were already selected together with the axis motors. The power supply unit must still be selected.

• Calculation of the DC-link power

• Selecting the power supply unit

Compact Inverter

The number of axes required and the current requirements determine which inverter is appropriate. It has not yet been determined whether the DC-link power of the compact inverter is sufficient. Refer to Table 3-2.

Table 3-2, Calculation Data for Selecting Inverters

Parameter Formula Variable

P

DC-link power

P

DC

P

NScr

DC F

P ⋅

=

η

Scr

PNAx

+

η

Ax

Mratio

NScr: Power rating of the spindle

motor [W]

: Efficiency of the spindle motor [-]

η

Scr

PNAx

Sum of the power ratings of the

feed motors [W]

: Efficiency of the feed motors [-],

η

Ax

unless indicated otherwise η

Mratio: Ratio of mean power to rated

F

power of the feed motors.

P

Selection of power

supply unit or examination of the

NUDC PP ≤

DC: DC-link power [W]

NU: Rated power of the power supply

P

unit or the compact inverter [W]

compact inverter

=1

Ax

November 2009

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

Selection of the Braking Resistor

The following topics are described:

 Introduction

 Mean Value of Braking Performance Example

 BR 18 Braking Resistor Example

 BR 10F Braking Resistor Example

 BR 18 F Braking Resistor Example

Introduction

To select the appropriate braking resistor for your system, you will need to do some calculations. Refer to Table 3-3, Calculation Data for Selecting Braking Resistor.

• Calculation of braking power

• Calculation of braking power with a specified alternation of load

• Calculation of braking energy

• Selection of the braking resistor according to:

• Peak performance of the braking resistor

• Reliable mean value of the braking power

• Maximum braking energy of the braking resistor

Inverter Systems and Motors

π

P/N 627 788-23 - Selecting Motors and Inverters

Table 3-3, Calculation Data for Selecting Braking Resistor

Parameter Formula Variable

M

Braking power

P

Br

Braking energy

E

Br

Mean value of

the braking power with a specified alternation of load P

M

Selection of

braking resistor

***2

nM

max

P

=

Br

60

Br

2

⎡

⎛

=

Br

2

π

***2nnJE

⎞

2

⎜

⎢

⎝

⎢

⎣

−

⎟ ⎠

2

⎛ ⎜

⎝

⎤

⎞

1

⎟

⎥

6060

⎠

⎥

⎦

t

1

PP

*=

BrM

T

PP

≤

max

BR

PP

≤

MzulM

EE

≤

Br

max

: Braking moment [N

Br

n

: Maximum speed at which

max

braking occurs [rpm]

J: Moment of inertia, including

the motor [kgm

n2: Desired speed of the brakes [rpm]

: Desired speed after braking [rpm]

n

1

P

: Braking power [W]

Br

: Load time [s]

t

1

T: Cycle duration [s]

P

: Braking power [W]

BR

: Peak performance of the braking

P

max

resistor [W]

: Permissible mean value of the

P

Mzul

braking performance according to the diagram as a function of E

(see example on page 3-11)

E

: Maximum braking energy of the

max

braking resistor [W

]

M

2

]

[W]

Br

]

S

November 2009

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

Mean Value of Braking Performance Example

See Figure 3-1, for an illustration of a braking system with load time t and cycle duration T.

is the mean value of the braking performance in this load alternation.

P

M

Since , the enclosed areas must be of equal size:

PP

M

max

tPE *=

t

1

*=

T

1

MeanValue

Figure 3-1, Mean Value of Braking Performance Example

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

BR 18 Braking Resistor Example

Permissible mean value of the braking performance P

as a function of

Mzul

the braking energy E. Refer to Table 3-4 and Figure 3-2.

Table 3-4, BR 18 - Data for Mean Value Braking Performance

t1 T Pmax Emax

0.37 s

0.7 s

1.1 s

1.5 s

2.4 s

5 s 27 kW 10 kWs

10 s 27 kW 18.9 kWs

20 s 27 kW 29.7 kWs

50 s 27 kW 40.5 kWs

120 s 27 kW 65 kWs

BR18Energy

Figure 3-2, BR 18 - Braking Performance Function of Braking Energy

November 2009

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

BR 10F Braking Resistor Example

Permissible mean value of the braking performance P

as a function of

Mzul

the braking energy E. Refer to Table 3-5 and Figure 3-3.

Table 3-5, BR 10F - Data for Mean Value Braking Performance

t1

0.37 s

0.6 s

0.9 s

1.3 s

1.8 s

T P

E

max

5 s 27 kW 10 kWs

10 s 27 kW 16.2 kWs

20 s 27 kW 24.3 kWs

50 s 27 kW 35.1 kWs

120 s 27 kW 50 kWs

max

BR10Energy

Figure 3-3, BR 10F - Braking Performance Function of Braking Energy

Inverter Systems and Motors

P/N 627 788-23 - Selecting Motors and Inverters

BR 18F Braking Resistor Example

Permissible mean value of the braking performance P

as a function of

Mzul

the braking energy E. Refer to Table 3-6 and Figure 3-4.

Table 3-6, BR 18F - Data for Mean Value Braking Performance

t1

0.37 s

0.7 s

1.1 s

1.5 s

2.4 s

T P

E

max

5 s 49 kW 18 kWs

10 s 49 kW 34.3 kWs

20 s 49 kW 53.9 kWs

50 s 49 kW 73.5 kWs

120 s 49 kW 120 kWs

max

BR18FEnergy

Figure 3-4, BR 18F - Braking Performance Function of Braking Energy

Example:

With the calculated braking energy E value of the braking performance P

= 96 kWs, the permissible mean

Br

= 1.6 kW, meaning PM ≤ 1.6 kW.

Mzul

November 2009

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Section 4 - Mounting and Operating Conditions

The following topics are described in this section:

 General Information  Electromagnetic Compatibility  Leakage Current from the Inverter Housing to the Grounding

Connection

 Environmental Conditions  Installation Guidelines  Connection Overviews

General Information

The following topics are described:

 Trained Personnel  Meaning of the Note Descriptions  General Safety Precautions  General Electrical Protective Measures  Intended Area of Application  Degree of Protection (IP Code)  Fault-Current Circuit Breaker  Overvoltage Protector  Cross Sections of the Power Cables

WARNING: Before mounting the inverter and making electrical connections,

consider: local regulations concerning power installation, interference and noise immunity, environmental conditions, and mounting orientation of the unit (thermal considerations, accessibility, safety, and so forth).

Trained Personnel

In this document, “trained personnel” means persons who are familiar with the installation, mounting, commissioning, and operation of ANILAM inverter systems and motors. Furthermore, electrical engineering work on the system may be carried out only by trained electrical engineering technicians or persons trained specifically for the respective application.

Basically, persons who perform work on ANILAM inverter systems and motors must meet the following requirements:

• They must have been trained or instructed regarding the standards

for safety engineering.

• They must be familiar with the use of appropriate safety equipment

(gear, measuring systems).

• They should be skilled in first aid practice.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Meaning of the Note Descriptions

The Note boxes have the following descriptions:

Danger

Warning

Note

General Safety Precautions

The inverter systems from ANILAM comply with the safety regulations for the electrical equipment of machines in accordance with EN 60204.

Danger:

● During the operation of electrical equipment certain parts can

inevitably be under power.

● Work on ANILAM inverter systems and motors may be

performed only by trained personnel or personnel familiar with the equipment.

Failure to comply with this information could result in serious up to fatal injuries or in substantial material damage.

Failure to comply with this information could result in injuries and interruptions of operation up to material damage.

Tips and important information about standards and regulations as well as for better understanding of the document.

● The personnel must be familiar with the Inverter Systems and Motors for 6000i and must keep the document well visible and

easily accessible.

● The personnel must be familiar with the safety precautions and warning in the Inverter Systems and Motors for 6000i.

● The reliable and safe operation for ANILAM inverter systems requires proper transport as well as professional mounting, installation, and commissioning. Furthermore, careful maintenance and professional servicing of the ANILAM components must be ensured.

● ANILAM warns that the motors operated by inverter systems may cause hazardous movements of the machine axes.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

General Electrical Protective Measures

Danger:

● With ANILAM inverter systems, the leakage current (current at the equipment grounding conductor) is sometimes higher than

3.5 mA.

● The equipment grounding conductor must therefore have a cross section of at least 10 mm2 according to EN 50178.

Warning: ANILAM performs a voltage test according to EN 60204 on the inverters. If you want to perform this test on the entire system, you must disconnect the power connection of the ANILAM inverter system in order to prevent damage.

Intended Area of Application

WARNING: Availability of this product is limited according to IEC 61800-3. This

product can cause radio interferences in residential areas. This would require the operator to ensure appropriate measures are taken.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Degree of Protection (IP Code)

The IP Code number indicates the amount of protection afforded by the housing against penetration of solid foreign bodies and/or water. The first digit of this two-digit number indicates the degree of protection afforded by the housing against penetration of solid foreign bodies. The second number indicates the degree of protection against water. For example, an IP code of 20 refers to a chassis that protects against (2) particles ≥ 12.5 mm (0.48 in), and provides no protection (0) from water intrusion. Refer to Table 4-1 and Table 4-2.

Table 4-1, IP Code Explanation

First Number

0

1

2

3

4

5

6

Protection against penetration of solid foreign bodies

No protection

≥ 50.0 mm (2 in) ≥ 12.5 mm (0.48 in) ≥ 2.5 mm (0.09 in) ≥ 1 mm (0.04 in)

Dust protected

Dustproof

Second Number

0

1

2

3

4

5

6

7

8

Protection against penetration of water with disruptive effect

No protection

Perpendicular droplets Droplets at 15° angle

Spraying water

Splashing water

Flowing water

Heavily flowing water

Temporary submersion

Continuous submersion

Table 4-2, Inverter Component IP Ratings

Component IP Rating

SA Series inverter

PS amplifier power supply

PM amplifier power modules

IP 20

BR Series braking resistors

CR commutating reactors

LF line filter

SM Series spindle motors

AM Series axis motors

IP 20

IP 54

IP 65 (shaft bore: IP 64)

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Fault-Current Circuit Breaker

For TT and IT networks, power supply companies require that the inverters be connected via fault-current circuit breakers or isolating transformers. A type B fault-current circuit breaker (trigger threshold 300 mA) with frequency weighting is to be used. These are available up to the rated current I

= 63A. This is enough for the compact inverters

N

and modular amplifiers with PS 130 power supply units. If the PS 145R power supply unit is used at full capacity, the 63 A of the fault-current circuit breaker is exceeded (65A); in this case, an isolation transformer must be used. Refer to Figure 4-1.

For TN networks, ANILAM recommends connecting the inverter/amplifier without the fault-current circuit breaker. Ensure that the grounding conductor has a large enough cross section. Refer to Table 4-3. Refer to Figure 4-1.

Table 4-3, Power Supply Isolation Transformer

Power Supply Unit Rated Power Output

Short-Circuit Voltage of the Isolation Transformer

PS 145R

S

≥ 58.3 kVA UK ≤ 3 %

N

NOTE: Type A and type AC fault-current circuit breakers may not be

used.

Connection of Various Types of European Networks: 100 - 240 V AC networks

TN-S network TN-C network TT network IT network

MINI

L N PE

NL

_

+

L1 L2 L3 N PE

MINI

NL

+

L PEN

_

L1 L2 L3 PEN

MINI

NL

+

L N

_

L1 L2 L3 N

L1 L2 L3 PE

MINI

NL

_

+

NL

MINI

_

+

MINI

NL

_

+

MINI

NL

_

+

EURONETS

Figure 4-1, European Network Connections

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Adjusting the Line Voltage by Means of a Transformer

In case no line power with 400 VAC ± 10 % is available, an autotransformer may be used for adjusting the line voltage. See

Table 4-4.

Table 4-4, Autotransformer Power Output

Device Rated Power Output of the

Autotransformer

SA 301E

**1

, SA 411E

SA 301A, SA 311A, SA 411A

SA 201A, SA 301C, SA 411C

RA 201A, RA 301C, SA 411C, PS 122R

PS 130

PS 145R

**1

S

≥ 15.0 Kva

N

S

≥ 22.5 Kva

N

S

≥ 33.0 Kva

N

S

≥ 28.6 kVA

N

S

≥ 45.0 kVA

N

S

≥ 58.5 kVA

N

**1 The inverters can be operated up to a line voltage of 480 VAC ± 10 %.

Overvoltage Protector

It may become necessary to insert an overvoltage protector in the supply voltage path (preferable in front of the line filter) in order to protect the inverters against overvoltage from the power line and against the resulting overvoltage. For information about the connection, see “Connection Overviews.”

ANILAM recommends using an overvoltage protector which limits the voltage peaks from the power line to 2500 V.

Modules such as FLT-CP-3C-350 from the company Phoenix Contact, are available for this purpose.

NOTE: If a machine is required to comply with UL requirements, an

overvoltage protector (such as mentioned above) must be inserted.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Cross Sections of the Power Cables

IEC 204-1 is valid for the dimensions of leads and cables.

l

A permissible current load value

is assigned to each cable cross

Z

section. This value must be corrected with two factors:

• Correction factor C

for increased ambient air temperature

1

• C1 = 0.91 for +45 °C (113 °F)

• C1 = 0.81 for +50 °C (122 °F)

• C1 = 0.71 for +55 °C (133 °F)

• Correction factor C

= 1.13 for insulation material with increased

2

operating temperature.

The following tables are valid for:

• An ambient air temperature of +40° C (104 °F)

• An operational temperature of +90 °C (194 °F) (only H07 V2-K and

Lapp Őlflex-Servo-FD 795 P single conductors)

• Installation type B1

Conductor in the installation armor and installation channels to be opened.

• Installation type B2

Cables and leads in the installation armor and installation channels to be opened.

• Installation type C and E

Cables and leads on walls and on open cable racks.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Refer to Table 4-5 and Table 4-6.

Table 4-5, Cable Cross Section Current Load Specifications Installation Type B1

Cable Cross Section

Single Conductor

1.0 mm2

1.5 mm2

2.5 mm2

4.0 mm2

6.0 mm2

10.0 mm2

16.0 mm2

25.0 mm2

35.0 mm2

Permissible Current Load with Installation Type B1

Single Conductor

Standard PVC

10.4 A 11.7 A 10.8 A

13.5 A 15.2 A 13.8 A

18.3 A 20.6 A 18.6 A

25.0 A 28.2 A 26.0 A

32.0 A 36.1 A 32.8 A

44.0 A 49.7 A 45.2 A

60.0 A 67.8 A 59.9 A

77.0 A 87.0 A 75.7 A

97.0 A 109.6 A 93.8 A

H07 V2-K

Permissible Current Load with Installation Type B2

Cable Lapp Őlfex-Servo-FD 795 P

Table 4-6, Cable Cross Section Current Load Specifications Installation Type C

and E

Cable Cross Permissible Current Load with Installation Type C and E

Section Single Conductor

Standard PVC

35.0 mm2

50.0 mm2

70.0 mm2

95.0 mm2

120.0 mm2

104.0 A 117.5 A 117.5 A

123.0 A 139.0 A 139.0 A

155.0 A 175.1 A 175.1 A

192.0 A 217.0 A 217.0 A

221.0 A 249.7 A 249.7 A

Single Conductor H07 V2-K

Cable Lapp Őlfex-Servo-FD 795 P

Cable bundling is not taken into account in the tables. Consult IEC 204-1.

Example:

2

H07 V2-K single conductor with a cross section of 16 mm

and

installation type B2 at an ambient temperature of + 50 °C (122 °F):

Permissible current load at 40 °C (according to table): 67.8 A Correction factor for ambient temperature of + 50 °C (122 °F): 0.82

Permissible current load (+ 50 °C) = (C1) x (permissible current load [+40 °C (104 °F)])

Permissible current load (+ 50 °C) = (0.82) x (67.8 A) = 55.6 A

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Electromagnetic Compatibility

The following topics are described:

 Valid Regulations  Likely Sources of Interference  Power Supply Stability Requirements  CE Marking  Interference and Noise Immunity  Noise Immunity  Protective Measures

Valid Regulations

The inverter systems and motors comply with the following standards based on European Community Electromagnetic Compatibility (EMC) directive No. 89/336/EWG:

• Power line disturbance and radio interference suppression Class A

according to EN 55022

• Power line disturbance and radio interference suppression Class A

according to EN 55011

• Radio interference and immunity to interference according to

EN 61800-3

The inverter systems and motors are intended for operation in industrially zoned areas.

Protect your equipment from interference by observing the following rules and recommendations.

Likely Sources of Interference

Interference is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs/outputs such as:

• Strong magnetic fields from transformers or electric motors

• Relays, contactors, and solenoid valves

• High-frequency equipment, pulse equipment, and stray magnetic

fields from switch-mode power supplies

• Power lines and leads to the above equipment

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Power Supply Stability Requirements

Since the regenerative power supply units from ANILAM use sine commutation, there is no interference in the frequency range up to 2.5 kHz. This results in the following recommended values fore the required power supply stability. Refer to Table 4-7.

Table 4-7, Power Supply Stability Requirement

Regenerative Power Supply Unit

PS 122R

PS 145R

**1 This value applies only in conjunction with ANILAM three-phase

capacitors.

CE Marking

Machine tool builders, system, and plant constructors are responsible for EMC compliance. Systems, machines, and complete drives with frequency inverters must therefore bear the CE mark. The ANILAM components all bear the CE mark.

Interference and Noise Immunity

The fast switching processes and high coupling capacitance of variablespeed three-phase motors with frequency inverters result in substantial interference to ground. This interference is not only spread along the lines, but is also radiated and must therefore be suppressed by taking adequate measures.

Minimum Short-Circuit Current

I

SC

I

SC

**1

= 50 * IN = 1600 A SK = 1.10 MVA

= 50 * IN = 3300 A SK = 2.15 MVA

Minimum ShortCircuit Power

The following topics are described:

 Conducted Interference  Radiated Interference

Conducted Interference

Conducted interference includes both high-frequency interference from the PWM (pulse width modulation) operation of the inverter system and power line disturbance due to non-sinusoidal current drain (not with ANILAM inverter systems) from the power line (for example, through commutation notches in the power rectifier). This type of interference is spread mainly through the power line. Appropriate protective measures must therefore be taken. See “Protective Measures.”

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Radiated Interference

Radiated interference is high-frequency interference spreading in the form of electromagnetic waves. They are primarily radiated from the motor cable, but also from the inverter housing as well as from the motor itself. These waves are taken up by electric leads and their connecting leads and then fed back into the power line as interference current. Appropriate protective measures must therefore be taken. See “Protective Measures.”

Noise Immunity

External electromagnetic influences must not affect the functioning and operational reliability of the inverter systems. These also include conducted interference that affects the power input and radiated interference that may be caused by the inverter itself (self-induced interference). Appropriate protective measures must therefore be taken. See “Protective Measures.”

Protective Measures

The following topics are described:

 General  Compact Inverters (Modular Amplifiers): SA 301E, SA 411E,

SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C

 Regenerative Inverter Systems: RA 201A, RA 301C, RA 411C  Motors

General

• Keep a minimum distance of 20 cm (8 in) from the CNC chassis and

its leads to interfering equipment.

• A minimum distance of 10 cm (4 in) from the CNC chassis and its

leads to cables that carry interfering signals. For cables in metallic ducting, adequate decoupling can be achieved by using a grounded separation shield.

• Shielding according to IEC 742 and EN 50 178.

• Use potential compensating lines with a minimum cross section of

10 mm

• Use genuine ANILAM cables, connectors, and couplings.

2

.

• Use ANILAM covers for the ribbon cables between the inverter units

in modular inverter systems.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Compact Inverters (Modular Amplifiers): SA 301E, SA 411E, SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C

• Integration of toroidal cores in the motor leads (X80 to X84).

• Integration of one toroidal core in the voltage supply lead (X31).

These measures serve to suppress conducted interference (power line disturbance according the EN 55011 / 55022 Class A). The toroidal cores are included in the items supplied with the compact inverters.

Regenerative Inverter Systems: RA 201A, RA 301C, RA 411C

• A suitable ANILAM commutating reactor must be used.

• A LF line filter from ANILAM must be used.

• We recommend that you use an ANILAM three-phase capacitor to

ensure additional interference suppression if you are using a line filter.

Motors

NOTE: High-frequency disturbances in the power line may occur with

other commutating reactors or line filters.

• If the described EMC protective measures are taken, the ANILAM

motors can be operated with cable lengths up to 15 m. (49.2 ft.) If greater cable lengths are required, additional measures for interference suppression must be taken.

• The shield of the line for the holding brake is to be kept as close as

possible (< 30 mm [1.18 in.]) to ground. The best solution is t fasten the shield with a metal clamp directly onto the sheet metal housing of the electrical cabinet.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Leakage Current from the Inverter Housing to the Grounding Connection

ANILAM inverters are electronic equipment with a leakage current greater than 3.5 mA (from the housing to the ground). Therefore, a sticker with the following warning is on all inverter components. See Figure 4-2.

Ableitstrom> 3,5 mA Potentialausgleich anschließen!

Leakage current > 3.5 mA Connect potential equalization!

Figure 4-2, Leakage Current Warning Label

Danger: Since humans must not be subjected to leakage currents greater than 3.5 mA, the following must be ensured according to EN 50 178 (protective low voltage):

● Power connection with clamping:

The cable for the grounding connection must have a line cross section greater than half that of a line conductor, but at least (≥) ∅ 10 mm².

● Power connection with connector:

A second grounding conductor with a line cross section greater than half that of a line conductor, but a t least (≥) ∅ 10 mm², along with the grounding conductor of the connector, must be firmly grounded.

This means that, in both cases, a clamped grounding connection must be installed.

If more than one piece of equipment is connected to the same grounding connection, the leakage currents add up. Therefore, the installer must ensure that the grounding connection is of sufficient low-impedance.

NOTE: ANILAM recommends placing a sign on the outside of the

electrical cabinet with a warning and a connection recommendation for the grounding conductor.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Environmental Conditions

The following topics are described:

 Heat Generation and Cooling  Air Humidity  Mechanical Vibration  Contamination

Heat Generation and Cooling

WARNING: The permissible ambient operating temperature for the SA Series

inverter is between 0 °C and 40 °C (32 °F to 104 °F). Operation at temperatures outside these parameters will impair the operating safety.

The following measures can ensure adequate heat removal:

• Provide sufficient space for air circulation.

Air Humidity

• An integrated ventilation system must remove the warm air and

introduce cooling air, while ensuring that the permissible degree of contamination of the cooling air is not exceeded. See “Contamination.” If this is not possible, a heat exchanger must be provided to avoid failures. ANILAM recommends that these units (with separate internal and external cooling circuit) always be installed for reasons of operational safety.

• Exit air from cooling systems of other devices must not be introduced

into the unit. Install a fan to extract warm air. Do not allow prewarmed air to be blown into the unit.

• The warm air should flow over surfaces that have good thermal

conductivity to the external surroundings (for example, sheet metal, which enables heat dissipation).

• Where the chassis is a closed steel housing without assisted cooling,

the formula for heat conduction is 3 W/m

2

of surface per °C air

temperature difference between inside and outside.

• Use of a cooler.

Permissible air humidity:

• Maximum 75 % in continuous operation

• Maximum 95% for not more than 30 days a year (equally distributed)

NOTE: To avoid condensation on the circuit boards, leave units

powered on in humid environments.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Mechanical Vibration

Permissible vibration: ± 0.075 mm, 10 to 41 Hz

2

5 m/s

Permissible shock: 50 m/c

, 41 Hz to 500 Hz

2

, 11 ms

Contamination

ENJ 50 178 permits contamination level 2. If this standard cannot be adhered to, be sure to use a heat exchanger in order to avoid failures. For reasons of operating safety, ANILAM in principle recommends installing the modules with a separate internal and external cooling circuit.

WARNING:

ANILAM cannot assume responsibility for inverter failures caused by impermissible contamination.

A conducting layer might form on the live components of the inverter from the following:

• Deposition of dust from the ambient air

• Precipitation of chemical particles contained in the air

• Natural formation of dew after the machine has been switched

off

This conducting layer may cause flashovers of DC-link voltage that might damage the unit.

The so-called “protection by electrical separation” of:

• Line voltage

• DC-link voltages

• “Exposed” voltages,

which are required for safety reasons, are not guaranteed any longer.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Installation Guidelines

The following topics are described:

 Minimum Clearances for BR 10F and BR 18F Braking Resistors  Installation Guidelines for BR 18 Braking Resistor  Minimum Clearances for BR 18 Braking Resistor  Minimum Clearances for SA Series Inverter

WARNING: When mounting the braking resistors and inverter, observe proper

minimum clearance, space requirements, and length of connecting cable.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Minimum Clearances for BR 10F and BR 18F Braking Resistors

WARNING: Because of their high heat generation, these braking resistors must

be mounted outside the CNC cabinet in a vertical position (with the fan at the bottom). Position braking resistors in a way that prevents mechanical damage from splashing water (coolant) and injury due to accidental human contact with hot surfaces.

Refer to Figure 4-3.

BR10F18FMin

Figure 4-3, BR 10F and BR 18F - Minimum Clearance

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Installation Guidelines for BR 18 Braking Resistor

WARNING: Because of their high heat generation, the BR 18 braking resistor

must be mounted outside the CNC cabinet, either vertically (connections at bottom) or horizontally (connections at rear).

Refer to Figure 4-4.

BR18Install

Figure 4-4, BR 18 – Correct Installation

The braking resistor may not be positioned so that the connections face upwards, since the heat produced rises. Refer to Figure 4-5.

BR18Incorrect

Figure 4-5, BR 18 - Incorrect Installation

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Minimum Clearances for BR 18 Braking Resistor

WARNING: Because of their high heat generation, the BR 18 braking resistor

must be mounted outside the CNC cabinet, either vertically (connections at bottom) or horizontally (connections at rear).

Refer to Figure 4-6.

Free space for air circulation.

Temperatures of greater than 150° C (302° F) are possible. Do not mount near any

BR18Min

Figure 4-6, BR 18 - Minimum Clearances

temperature sensitive components.

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Minimum Clearances for the SA Series Inverter

Refer to Figure 4-7.

SAINVERTERMin

Figure 4-7, SA Series Inverter - Minimum Clearances

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Connection Overviews

The following topics are described:

 Power Connection of Regenerative Inverter Systems  Power Connection of Non-Regenerative Inverter Systems  Arranging the Inverter Modules  Arranging Additional Modules

Power Connection of Regenerative Inverter Systems

See Figure 4-8.

Standard

This illustration will be available in the future

Figure 4-8, Power Connection of Regenerative Inverter Systems

A line filter and commutating reactor are required for connecting regenerative inverter systems. The use of ht three-phase capacitor for additional mains interference suppression is recommended.

If you are using a PS 120A as an additional 5 V power supply, you must connect it through an isolating transformer via separate fuses. For connecting the PS 120A, see “Section 6, Connecting the PS 120A Power Supply Unit.”

UL Certification

In addition to the above mentioned components, an overvoltage protector is required for compliance with UL requirements. See “Overvoltage Protector.”

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Power Connection of Non-Regenerative Inverter Systems

See Figure 4-9.

This illustration will be available in the future

Figure 4-9, Power Connection of Non-Regenerative Inverter Systems

Standard

A toroidal cores included in the items supplied must be mounted when connecting non-regenerative inverter systems. The procedure for mounting the toroidal cores is described in “Section 5, Mounting the Toroidal Cores.”

If you are using a PS 120A as an additional 5 V power supply, you must connect it through an isolating transformer via separate fuses. For connecting the PS 120A, see “Section 6, Connecting the PS 120A Power Supply Unit.”

UL Certification

In addition to the above mentioned components, an overvoltage protector is required for compliance with UL requirements. See “Overvoltage Protector.”

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Arranging the Inverter Modules

The following topics are described:

 Arrangement with the DLF 120  Arrangement with the DLF 130  Additional Inductance  Voltage Protection Module

The following connection overview illustrates the combination of different types of drives in an inverter system. The arrangement of the inverter modules also depends on the combination used.

The following guidelines should be observed:

• The inverter modules for the most powerful motors (e.g., spindle,

axis 1, axis 2, etc.) must be placed next to the right of the power supply module.

• If you want to connect motors requiring a DC-link filter (linear motors,

torque motors, special synchronous spindle motors), primarily ensure that the PLF DC-link filter’s maximum permissible load is not exceeded. The DC-link filter is inserted next to the left of the inverters in the DC-link and connected.

Depending on the application, there are the following possibilities:

 Arrangement with the DLF 120  Arrangement with the DLF 130

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Arrangement with the DLF 120

In this application, a PLF 120 was inserted after the high-performance modules for the spindles in order to connect two direct drives. See Figure 4-10.

This illustration will be available in the future

Figure 4-10, Arrangement with the DLF 120

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Arrangement with the DLF 130

In this application, a PLF 130 was placed next to the power supply module, because a high-performance synchronous spindle motor requiring a DC-link filter was used. In this application, the total system power must not exceed the maximum permissible power the PLF 130. See Figure 4-11.

This illustration will be available in the future

Figure 4-11, Arrangement with the DLF 130

Additional Inductance

Motors

• Whose self-inductance is insufficient for operation require additional

inductance (e.g., series reactors) to ensure proper servo control. The formulas and values required for calculating the additional

inductance can be found in the 6000i CNC Technical Manual

627787-21.

• With cable lengths over 49.2 ft. (15 m.) may require additional

inductance for noise suppression.

Voltage Protection Module

For information on the VPM 163 voltage protection module, see “Section 2, VPM 163 – Voltage Protection Module.”

, P/N

Inverter Systems and Motors

P/N 627 788-23 – Mounting and Operating Conditions

Arranging Additional Modules

Increased power demand in modular regenerative inverter systems may make it necessary to use two power supply modules. In this case, an Adapter Module, P/N 647705-01 is required for connecting the supply bus of the power supply modules to the control. See Figure 4-12.

Details for connecting the adapter module and two power supply units are in “Section 6, Connecting the Adapter Module.”

This illustration will be available in the future

Figure 4-12, Arranging Additional Modules

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

Section 5 - Installing Amplifier Systems

The following topics are described in this section:

 Connection Overview  Mounting and Connecting the Amplifier  Connecting the SA 301E, SA 411E Amplifier  Connecting the SA 301A, SA 311A, Sa 411A, SA 201A, SA 301C,

SA 411C, or RA 201A, RA 301C, RA 411C Amplifiers

 Connecting the PS 120A Power Supply Unit  Connecting the BR 9 Braking Resistor Module  Physical Dimensions

Connection Overview

Refer to Figure 5-1.

Figure 5-1, Series 6000 CNC, SA Series Amplifier and PM 107 Power Module

DANGER: Do not connect or disconnect any elements while the unit is

powered up.

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

The following components and connections are illustrated:

 SA 311E/SA 411E  Description of LEDs on the SA 311E/SA 411E Amplifiers  SA 301A  SA 311A  SA 411A  SA 201A  SA 301AD  SA 311AD  SA 411AD  SA 201AD  SA 301C  SA 411C  Description of LEDs on the Amplifiers: SA 301A, SA 311A,

SA 411A, SA 201A, SA 301C, SA 411C

 RA 201A  RA 301C  RA 411C  Description of LEDs on the Amplifiers: RA 201A, RA 301C,

RA 411C

 PS 120A Power Supply Unit  BR 9 Braking Resistor Module  BR 18 Braking Resistor  BR 10F and BR 18F Braking Resistors

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 301E/SA 411E

Refer to Figure 5-2.

SAEConnect

Figure 5-2, SA 301E/SA 411E

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

Description of LEDs on the SA 301E/SA 411E Amplifiers

LEDs on the front panel of the amplifier (a.k.a. compact inverter) indicate

functional control, with the following meaning. Refer to Table 5-1.

Table 5-1, LED Designations for SA 301E/SA 401E Amplifiers

LED Indicator Signal

Signal

Direction NC RESET PWR FAIL

(Power Fail)

Reset signal from CNC to SA

U

too low, UZ < 410 V (for example,

Z

caused by the failure of a phase under

CNC → SA

SA → CNC

RES.LE

PF.PS

load, power < 290 V)

PWR RES

Reset signal from SA to CNC

SA → CNC

RES.PS

(Power Reset)

READY TEMP >>

Amplifier ready

Temperature of heat sink too high

SA → CNC

RDY

ERR.TEMP

(>100 °C (212 °F))

U

DC LINK

>>

U

too high. (> approximately 800 V);

z

SA → CNC

ERR.UZ.GR

power modules are switched off.

U

DC LINK ON

X71 SP.

Main contactor on – –

Safety relay for spindle on – –

(Spindle) X72 AXES X 8x SH1 (Red)

RDY (Green)

Safety relay for axes on – –

Safe stop 1; no enable from control (main contactor not active, DSP error, PLC error with Emergency Stop, hardware or software error of CNC)

Axis/Spindle enabled

CNC → SA

SA → CNC

SH1B

RDY

X 8x SH2

Safe stop 2; no drive enable from

CNC → SA

SH2

control (for example, by the PLC, active via external signal or SH1)

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 301A

Refer to Figure 5-3.

Sliding switch:

V

SA311AConnect

Figure 5-3, SA 301A

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 311A

Refer to Figure 5-4.

Sliding switch:

V

SA311AConnect

Figure 5-4, SA 311A

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 411A

Refer to Figure 5-5.

Sliding switch:

V

SA411AConnect

Figure 5-5, SA 411A

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 201A

Refer to Figure 5-6.

Sliding switch:

SA201AConnect

Figure 5-6, SA 201A

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 301AD

Refer to Figure 5-7.

X

31 Power supply for inverter

X70 Main contactor

X110 to X113 PWM connection for axes/spindle

X69 Power supply for control X79 Unit bus

Figure 5-7, SA 301AD

Sliding switch:

AXIS: X110 is used as axis SPINDLE: X110 is used as spindle

X71 Safety relay for spindle X72 Safety relay for axes

X344 24-V supply for motor holding brake X392 Motor holding brake (X110) X393 Motor holding brake (X111 to X113)

X89B Internal braking resistor X89A PW 21x or PW 1x0(B) external braking resistor

X83 Motor connection for axis 3 (7.5 A) X80 Motor connection for spindle (20 A) X82 Motor connection for axis 2 (7.5 A) X81 Motor connection for axis 1 (7.5 A)

Equipment ground

SA301ADConnect

Inverter Systems and Motors

P/N 627 788-23 - Installing Inverter Systems

SA 311AD

Refer to Figure 5-8.

X

31 Power supply for inverter

X70 Main contactor

X110 to X114 PWM connection for axes/spindle

X69 Power supply for control X79 Unit bus

Sliding switch:

AXIS: X110 is used as axis SPINDLE: X110 is used as spindle

X71 Safety relay for spindle X72 Safety relay for axes

X344 24-V supply for motor holding brake X392 Motor holding brake (X110, X114) X393 Motor holding brake (X111, X113)

X89B Internal braking resistor X89A PW 21x or PW 1x0(B) external braking resistor

X80 Motor connection for spindle (20 A) X82 Motor connection for axis 2 (7.5 A) X84 Motor connection for axis 3 (15 A) X81 Motor connection for axis 1 (7.5 A)

Equipment ground

SA311ADConnect

Figure 5-8, SA 311AD

anilam 6000i User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section 1 - Introduction

System Overview

Product Designations

Components

Overview of Inverter Systems

SA Series Non-Regenerative Compact Inverters

RA Series Regenerative Compact Inverters

Non-Regenerative Power Supply Unit

Regenerative Power Supply Units

Modular Amplifiers

Compact Inverters

Components of the Compact Inverter

SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Compact Inverter

SA 301E, SA 411E Compact Inverter

Motors

RA 201A, RA 301C, RA 411C Compact Inverter

Section 2 - Technical Specifications and Power Requirements

Inverter

PS 120A Power Supply Unit

Toroidal Cores

Ribbon Cables and Covers (Only for SA xxxx)

50-Line Ribbon Cable (Power Supply to CNC Chassis)

20-Line Ribbon Cable (PWM Signals)

40-Line Ribbon Cable (Unit Bus)

Ribbon Cable Covers

Modular Amplifiers

Components of the Modular Amplifier

PS 122R, PS 130, PS 145R Power Supply Unit

PM 1xx, PM 2xx, PMD 1xx, PMD 2xx Power Modules

Current Consumption of the Entire Inverter System

Ribbon Cables and Covers

50-Line Ribbon Cable (Power Supply to CNC Chassis)

20-Line Ribbon Cable (PWM Signals)

40-Line Ribbon Cable (Unit Bus)

Ribbon Cable Covers

Axis-Enabling Module

Accessories for Inverters and Modular Amplifiers

Braking Resistors

BR 18 Braking Resistor

BR 10F and BR 18F Braking Resistor

BR 9 Braking Resistor

Line Filters

CC 3P – Three-Phase Capacitor

CR 1xx – Commutating Reactor

DLF 1x0 – DC-Link Filter

VPM 163 – Voltage Protection Module

Adapter Module

Section 3 - Selecting Motors and Inverters

Selecting an Axis Motor

Selecting a Spindle Motor

Selecting an Inverter

Selection of the Braking Resistor

Introduction

Mean Value of Braking Performance Example

BR 18 Braking Resistor Example

BR 10F Braking Resistor Example

BR 18F Braking Resistor Example

Section 4 - Mounting and Operating Conditions

General Information

Trained Personnel

Meaning of the Note Descriptions

General Safety Precautions

General Electrical Protective Measures

Intended Area of Application

Degree of Protection (IP Code)

Fault-Current Circuit Breaker

Adjusting the Line Voltage by Means of a Transformer

Overvoltage Protector

Cross Sections of the Power Cables

Electromagnetic Compatibility

Valid Regulations

Likely Sources of Interference

Power Supply Stability Requirements

CE Marking

Interference and Noise Immunity

Conducted Interference