anilam 5000 User Manual

5000M CNC

Setup Utility Manual

www.anilam.com

CNC Setup Utility Manual

P/N 70000509D - Warranty

Warranty

ANILAM warrants its products to be free from defects in material and workmanship for one (1) year from date of installation. At our option, we will repair or replace any defective product upon prepaid return to our factory.

This warranty applies to all products when used in a normal industrial environment. Any unauthorized tampering, misuse or neglect will make this warranty null and void.

Under no circumstances will ANILAM, any affiliate, or related company assume any liability for loss of use or for any direct or consequential damages.

The foregoing warranties are in lieu of all other warranties expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

The information in this manual has been thoroughly reviewed and is believed to be accurate. ACU-RITE Companies, Inc. reserves the right to make changes to improve reliability, function, or design without notice. ACU-RITE Companies, Inc. assumes no liability arising out of the application or use of the product described herein.

CNC Setup Utility Manual

P/N 70000509D - Contents

Section 1 - Setup Utility Concepts

Introduction ......................................................................................................................................1-1

Effectivity Notation........................................................................................................................ 1-1

Software Version Information ....................................................................................................... 1-2

Navigating Through the Setup Utility................................................................................................ 1-2

Default Settings ............................................................................................................................1-2

Keypad Keys ................................................................................................................................ 1-3

Axis Keys...................................................................................................................................... 1-3

Console Switches/Manual Panel Keys ......................................................................................... 1-4

ENTER Key .................................................................................................................................... 1-5

Highlighting Menu Options ........................................................................................................... 1-5

Exiting a Screen ........................................................................................................................... 1-5

Password Restricted Parameters ................................................................................................. 1-5

Changing Protected Parameters......................................................................................1-6

Saving Changes to Setup Parameters .............................................................................................1-6

Setting Parameters in Setup Utility................................................................................................... 1-6

Using Valid Parameter Ranges ........................................................................................................ 1-7

Accessing Setup Utility..................................................................................................................... 1-7

Overview of Main Parameter Categories.......................................................................................... 1-7

Units of Measurement ......................................................................................................................1-8

Section 2 - Builder Setup

System Resolution ........................................................................................................................... 2-1

Setting Axes for Encoder Type..................................................................................................... 2-1

Setting the Display Resolution...................................................................................................... 2-2

Setting the Linear Encoder Resolution ......................................................................................... 2-2

Setting Line Count for Rotary Encoder ......................................................................................... 2-3

Setting Ballscrew Pitch for the Rotary Encoder ............................................................................ 2-3

Setting the Ratio Between the Ballscrew Pulley and the Motor/Encoder Pulley ........................... 2-4

Ballscrew Pulley Parameter .............................................................................................2-4

Motor/Encoder Pulley Parameter .....................................................................................2-4

Setting the Starting Mark .............................................................................................................. 2-5

Setting Linear Correction Compensation..........................................................................................2-5

Setting In-Position Check................................................................................................................. 2-6

Setting Continuous Path................................................................................................................... 2-6

Setting Default Rapid Rate...............................................................................................................2-7

Setting Axis Default Feed Rate ........................................................................................................ 2-7

Setting Software Limits .................................................................................................................... 2-8

Setting Positive Software Limits ................................................................................................... 2-8

Setting Negative Software Limits..................................................................................................2-8

Enabling Software Limits .............................................................................................................. 2-9

Enabling Vector Limits .....................................................................................................................2-9

Vector/Home Limit Switch Connections...................................................................................... 2-10

Setting Encoder Phase to Correct Axis Direction Displayed ..........................................................2-11

Setting Backlash Compensation ....................................................................................................2-11

Setting Ballscrew Compensation.................................................................................................... 2-12

Setting Number of Segments ..................................................................................................... 2-12

Setting Table Entries .................................................................................................................. 2-13

Setting Offset and Zero Cross Parameters................................................................................. 2-13

Offset..............................................................................................................................2-13

Zero Cross .....................................................................................................................2-14

Setting Segment Length ............................................................................................................. 2-14

Activating Ballscrew Compensation............................................................................................ 2-14

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Automatic File Loader................................................................................................................. 2-14

Laser File Data File Format............................................................................................2-17

Generating Ballscrew Compensation Values from Laser Files ...................................... 2-18

File Loader Error Messages...........................................................................................2-19

Jog Position.................................................................................................................................... 2-19

Axis Clamping ................................................................................................................................ 2-20

Setting Axis Ports........................................................................................................................... 2-21

Setting Feed, Rapid, and No-Motion Filter Parameters.................................................................. 2-22

Setting Position Error Check Parameters....................................................................................... 2-25

Setting Amplifier Tuning Rapids ..................................................................................................... 2-26

Setting Digital Amplifier ..................................................................................................................2-26

Setting Invert DAC Output.............................................................................................................. 2-27

U Axis Setup .................................................................................................................................. 2-27

U and W Axes Setup...................................................................................................................... 2-27

Spindle Axis Setup Menu ...............................................................................................................2-27

Setting Spindle DC Output ......................................................................................................... 2-28

Setting Spindle Gear Ranges .....................................................................................................2-28

Invert DAC in M40–M44 Gear Range......................................................................................... 2-30

M40–M44 Ratio (Spindle Pulley) ................................................................................................ 2-30

M40–M44 Ratio (Motor Pulley) ................................................................................................... 2-30

Gear Change RPM ..................................................................................................................... 2-30

Setting the Spindle Encoder Lines.............................................................................................. 2-30

Setting Spindle RPM Display...................................................................................................... 2-31

Checking Spindle During Gear Change...................................................................................... 2-31

Stopping Program on Gear Change ........................................................................................... 2-31

Checking RPM to be Within Gear Range ................................................................................... 2-32

Stop/Start Spindle when Hold/Start Pressed .............................................................................. 2-32

Stop Program and Spindle on Gear Range Error ....................................................................... 2-32

Encoder Mounted on Motor ........................................................................................................2-32

Spindle Zero Speed RPM Tolerance .......................................................................................... 2-32

Spindle at Speed Percent........................................................................................................... 2-33

Setting Basic I/O Interface .............................................................................................................2-33

Setting the I/O interface Type..................................................................................................... 2-33

Setting Finish Pulse Timeout...................................................................................................... 2-34

Issuing Spindle Stop on Servo Fault or Emergency Stop ........................................................... 2-34

Displaying Internal Interface Messages...................................................................................... 2-34

Setting Up DSP2 Node ...................................................................................................2-35

Setting Up CAN I/O Nodes.............................................................................................2-35

Assigning Input Functions to an Input ............................................................................2-36

CNC Input Functions......................................................................................................2-37

Output Function Setup ...................................................................................................2-39

Configuring Output Ports................................................................................................2-39

Assigning M-Functions to Outputs .................................................................................2-41

Setting Up Gauges ..................................................................................................................... 2-42

Programmable I/O Interface Setup................................................................................................. 2-43

Handwheel/DRO Setup .................................................................................................................. 2-43

Handwheel Parameters .............................................................................................................. 2-44

DRO Parameters ........................................................................................................................ 2-46

Coupled DRO Parameter ...............................................................................................2-47

Coupled DRO Tolerance Parameter ..............................................................................2-47

Tool Management .......................................................................................................................... 2-47

Default Tool Table File ...............................................................................................................2-47

Activation Options....................................................................................................................... 2-48

Manual Tool Change Operation.................................................................................................. 2-48

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Automatic Tool Change Operation .............................................................................................2-49

Enabling M19 Commands ..........................................................................................................2-51

Guidelines for Setting the Number of Digits for T Words ............................................................ 2-51

Guidelines for Setting Tool Change Macro Parameters ............................................................. 2-52

Tool Changer Macro Example.................................................................................................... 2-52

Miscellaneous Setup Parameters................................................................................................... 2-53

Manual Panel Port ...................................................................................................................... 2-53

Maximum Programmed Linear Axis Feedrate ............................................................................2-53

Linear Axis Dry Run Feedrate ....................................................................................................2-54

Linear Axis Jog Feedrate and Rapidrate .................................................................................... 2-55

Maximum Programmed Rotary Axis Feedrate............................................................................ 2-55

Rotary Axis Dry Run Feedrate....................................................................................................2-56

Rotary Axis Jog Feedrate and Rapidrate.................................................................................... 2-56

Servo Up Delay .......................................................................................................................... 2-56

Automatic Feedrate Override On Arcs........................................................................................ 2-57

Rapid Moves are Free (Unsynchronized) ...................................................................................2-57

Feed and Rapid Accel/Decel (ms) .............................................................................................. 2-57

Check DSP2 Integrity .................................................................................................................. 2-58

Servo Loop Sample Time (ms)................................................................................................... 2-58

Interpolator Rate Factor.............................................................................................................. 2-58

Enable Velocity Look Ahead....................................................................................................... 2-59

Display Resolution...................................................................................................................... 2-59

Acceleration Ramp Type ............................................................................................................ 2-59

Ramp Z axis during G33 primitive ..............................................................................................2-59

CNC Startup Mode ..................................................................................................................... 2-60

Show Introduction Screen .......................................................................................................... 2-60

User Definable Variables............................................................................................................ 2-60

Tool Changer Macro Example.................................................................................................... 2-61

Mcode for Macro Call #1 – #10...................................................................................................2-61

Macro Called for Mcode #1 – #10............................................................................................... 2-61

Machine Home ............................................................................................................................... 2-62

Homing the Axes ........................................................................................................................ 2-62

Setting Home Required .............................................................................................................. 2-62

Setting Home Sequence............................................................................................................. 2-63

Home Type................................................................................................................................. 2-63

With Positive/Negative Index Limit.................................................................................2-63

With Positive/Negative Index and Vector Limit ..............................................................2-63

Setting Datum Search Speed .....................................................................................................2-64

Setting Home Preset ..................................................................................................................2-64

Builder Text .................................................................................................................................... 2-65

Enabling Builder Text .................................................................................................................2-65

Editing Error Messages .............................................................................................................. 2-66

Editing Warning Messages......................................................................................................... 2-67

Editing Soft Key Inputs ............................................................................................................... 2-68

Languages .....................................................................................................................................2-69

Software Updates........................................................................................................................... 2-69

Direct Numeric Control................................................................................................................... 2-69

Selecting a DNC Execution Mode .............................................................................................. 2-70

Setting the Buffer Size................................................................................................................2-70

Using a DNC Macro.................................................................................................................... 2-71

Enabling/Disabling G41/2, G59, and Blueprint ...........................................................................2-71

Setting Wait For Start Before Execution ..................................................................................... 2-71

Security ..........................................................................................................................................2-72

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P/N 70000509D - Contents

Probing........................................................................................................................................... 2-73

Setting the Spindle Probe Type ..................................................................................................2-73

Setting the Nominal Probe Stylus Diameter ............................................................................... 2-73

Setting the Maximum Stroke from Home for First Pick............................................................... 2-73

Setting the RPM for Calibration and Tool Measurement ............................................................ 2-73

Setting the Probe Orientation ..................................................................................................... 2-74

Setting the Z First Pick, FAST Feedrate..................................................................................... 2-74

Setting the Z First Pick, MEDIUM Feedrate................................................................................ 2-74

Setting the Z Final Pick, SLOW Feedrate................................................................................... 2-75

Setting the Z Retract Amount ..................................................................................................... 2-75

Setting the XY Retract Amount...................................................................................................2-75

Setting the Z Start Position......................................................................................................... 2-75

Setting the Diameter of Tool Probe Gauge................................................................................. 2-76

Setting the Positioning Feedrate Normally ................................................................................. 2-76

Setting the First Touch Feedrate ................................................................................................2-76

Setting the Nominal Probe Stylus Ball Diameter......................................................................... 2-76

Setting the Diameter of Spindle Probe Gauge............................................................................ 2-77

Setting the Probe Logic .............................................................................................................. 2-77

Section 3 - Operator Setup

Control Software Parameters ........................................................................................................... 3-1

Compensation Cutoff.................................................................................................................... 3-3

Communication Setup Parameters ..................................................................................................3-5

Draw Mode Setup Parameters ......................................................................................................... 3-6

Editor Mode Setup Parameters ........................................................................................................ 3-8

Program Directory Parameters....................................................................................................... 3-10

Display Settings .............................................................................................................................3-11

Printer Settings............................................................................................................................... 3-11

Section 4 - Configuration Utilities

Save Configuration........................................................................................................................... 4-1

Copy Configuration........................................................................................................................... 4-1

Restore from Copy ........................................................................................................................... 4-2

Restore from Backup ....................................................................................................................... 4-2

Compare Configuration .................................................................................................................... 4-2

Print Configuration ...........................................................................................................................4-3

Section 5 - Fine-Tuning Systems with Linear Encoders

Section 6 - Setup Utility Maps

Map 1 ...............................................................................................................................................6-2

Map 2 ...............................................................................................................................................6-3

Map 3 ...............................................................................................................................................6-4

Map 4 ...............................................................................................................................................6-5

Map 5 ...............................................................................................................................................6-6

Map 6 ...............................................................................................................................................6-7

Map 7 ...............................................................................................................................................6-8

Map 8 ...............................................................................................................................................6-9

Map 9 .............................................................................................................................................6-10

Map 10 ........................................................................................................................................... 6-11

Map 11 ........................................................................................................................................... 6-12

Map 12 ........................................................................................................................................... 6-13

Map 13 ........................................................................................................................................... 6-14

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P/N 70000509D - Contents

Map 14 ........................................................................................................................................... 6-15

Map 15 ........................................................................................................................................... 6-16

Map 16 ........................................................................................................................................... 6-17

Map 17 ........................................................................................................................................... 6-18

Index......................................................................................................................................... Index-1

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Section 1 - Setup Utility Concepts

Introduction

The Setup Utility is used to configure the CNC and optimize the system. The machine builder performs most of the initial machine setup at the time of the installation. This manual documents all parameters and the procedure to change them. All changes are made using the Setup Utility. The parameter settings are saved in a configuration file in the CNC’s memory. The name of the configuration file is P5MCFG.CFG.

Effectivity Notation

Some sections of this manual apply only to specific ANILAM CNC product(s). In these sections, icons in the left margin identify the product(s) to which the information applies. Table 1-1 lists the icons for each CNC product and the number of axes supported by each product.

Table 1-1, CNC Effectivity Icon Description

Icon Product Axes Supported

5300M/MK

5000M-3X

5400M/MK

5000M-4X

5500M

5000M-5X

NOTE: All systems also support one spindle axis.

5000M Three Axes System 3

5000M Four Axes System 4

5000M Five Axes System 5

As far as the Setup Utility is concerned, everything that applies to 5000M Three Axes Systems also applies to 5000M Four Axes Systems. Similarly, everything that applies to 5000M Four Axes Systems also applies to 5000M Five Axes Systems. The main difference between the products is in the number of axes supported. Refer to Table 1-1 for specification on number of axes per product. In addition, all systems support one spindle axis.

There are many parameters that are defined per axis. In these cases, this manual will document the primary axes (i.e., XYZ). The parameters for auxiliary axes (i.e., U and W) are entered in the same way as those for the primary axes. Some parameters can also be specified for the Spindle axis (i.e., S).

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Software Version Information

To facilitate verification of software version information, a text file is added to all CNC machine and offline software disks. The file lists the version and the CNC type. The software version contained on the disk is coded into the filename using the following format software version 4.14A is formatted as containing software version

Navigating Through the Setup Utility

The Setup Utility provides access to parameter settings through menus and submenus. Each menu contains a list and a highlight. Highlight one of the choices listed. Press Each menu provides access to parameter settings or another menu.

4.14A contains a file named 0414A.txt.

ENTER to activate the highlighted choice.

: 0xxxx.txt. For example,

0414A.txt. Therefore, a disk

Press required. Press the software. Press Exit (F10) to close a menu and return to the previous menu.

Refer to “Section 6 - Setup Utility Maps “Sections 1– 4.” Use these maps to locate parameter settings. The maps also serve as a quick reference guide.

NOTE: All dimensions, numbers, assigned values, and defaults

Default Settings

The Setup Utility has default settings pre-loaded in the configuration file. These settings remain active unless you change them. In this manual, default settings are specified as: [Default: Setting].

ENTER to toggle settings On or Off. Type a specific value where

ENTER or Exit (F10) to save settings when prompted by

” for all maps referenced in

provided in this manual are subject to change without notice depending upon individual manufacturing considerations and industry standards.

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Keypad Keys

Axis Keys

In this manual, the names

ARROWS, CLEAR, SHIFT, and SPACE are used

for the corresponding keypad keys. See Table 1-2 for their identifying key faces.

Additionally, the alphanumeric characters, (A – Z) and (0 – 9), are used to reference corresponding alphanumeric keys.

Table 1-2, Keypad Keys

Name Key Face

ARROWS

CLEAR

SHIFT

SPACE

Some parameters require that you specify an axis. Use the X, Y, Z, U, W, or S key to specify the axis.

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Console Switches/Manual Panel Keys

Console switches and Manual Panel Keys are referred to as shown in

Table 1-3.

Table 1-3, Console Switches/ Manual Panel Keys

Name Switch/Key

Axis Selector Switch

Jog Selector Switch

Feedrate OVERRIDE Switch

Spindle OVERRIDE Switch

E-STOP Key

Jog Plus Key

Jog Minus Key

Servo Reset Key

Start Key

Hold Key

AXIS

FEED

RAPID

SPINDLE

(Continued…)

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Table 1-3, Console Switches/ Manual Panel Keys (Continued)

Name Switch/Key

Spindle Reverse Key

Spindle Forward Key

Spindle Off Key

ENTER Key

Press

ENTER to enter parameters into the system.

Highlighting Menu Options

Press Up Arrow (F3 in the Setup Utility. The corresponding arrow keys can also be used.

Exiting a Screen

Press Exit (F10) to return to the previous screen.

Password Restricted Parameters

Some machine parameters are protected by passwords. The CNC provides four access levels of passwords. Operators are assigned limited access, which allows them to set parameters used in normal machine operations. Service and factory technicians require a higher level of access. The Programmable I/O Interface requires a separate password. See Table 1-4 for default machine passwords.

Table 1-4, Default Machine Passwords

Access Level Password Level

Limited – Operator 159

Service Technician Z48

) and Down Arrow (F4) to highlight menu selections

Factory Technician Reserved for factory use

Programmable Logic Controller IPI

NOTE: Service supersedes Limited. Factory level is the highest and

supersedes all, except IPI, which is independent of the other passwords.

CNC Setup Utility Manual

P/N 70000509D - Setup Utility Concepts

Changing Protected Parameters

To change protected parameters, enter a password when the CNC displays the password prompt.

NOTE: You are only required to type a password once during Setup.

However, when you exit the Setup Utility and re-enter, you will again be prompted for a password.

Saving Changes to Setup Parameters

When you exit the Setup Utility menu after you have changed any parameters, the CNC displays the prompt “Save Changes?”.

Select one of the following:

 Yes (F1) to save the changes.

 No (F2) to cancel the changes.

 Cancel (F9) to return to the Setup Utility Menu.

NOTE: When No (F2) is pressed, all parameters revert to the settings

prior to changes.

All configuration parameters are saved in a configuration file, (P5MCFG.CFG). Every time a parameter is changed, the configuration file is saved; the CNC automatically creates a backup file, (P5MCFG.BAK). The CNC provides utilities to manage the configuration file. Refer to “Section 4 - Configuration Utilities

Setting Parameters in Setup Utility

To set parameters in the Setup Utility:

1. Highlight the menu in which the parameter is displayed, and press

ENTER.

Change the parameter by following one of the steps mentioned below:

 In some cases a parameter can only have two selections. Pressing

ENTER changes from one value to the other.

 In some cases, a parameter may have more than two selections and

pressing Highlight the desired selection, and press

ENTER will display a pop-up menu with the list of selections.

” for detailed information.

ENTER.

 In other cases, the CNC will highlight an entry field and you will be

allowed to type the value for the parameter. Type the desired value or setting, and press

ENTER.

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P/N 70000509D - Setup Utility Concepts

Using Valid Parameter Ranges

All parameters entered in an entry field must be within the valid range for the parameter. If the value entered is not within the valid range, an error message is displayed. The error message shows the valid range for the parameter. Pressing F10, or

CLEAR, clears the error message. Once the

error message is cleared, you can enter another value. The previous value can be restored by pressing

UP ARROW and then ENTER.

Accessing Setup Utility

To access the Setup Utility menus:

1. Turn on the CNC.

When the CNC is turned on, the CNC software starts automatically. The CNC displays messages to indicate the status of the startup. When the CNC software has successfully started, the CNC displays ANILAM Company information and the software version number.

2. Press (F10) to continue.

The CNC displays the Software Options screen.

3. Use the arrow keys to highlight Setup

If already in Manual mode, access the Software Options screen by pressing (SHIFT + F10). The servos must be off or the CNC will not allow you to exit Manual mode.

In either case, the CNC displays the Setup

Map 1

, Menu A. This menu allows you to access the setup parameters.

Overview of Main Parameter Categories

There are, in general, two categories of parameters. One category of parameters corresponds to the type of parameters that the machine builders, or technicians, would normally be involved in specifying. These parameters are all under the Builder Setup menu entry. The second category of parameters corresponds to those that the CNC operator or programmer would be involved in specifying or customizing. These parameters are all under the Operator Setup menu entry. See Map 1 Menu A.

In general, Builder parameters require Service or Limited level password and Operator parameters do not require any password.

Utility. Press ENTER.

Options Menu. Refer to

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P/N 70000509D - Setup Utility Concepts

Units of Measurement

The Units of Measurement parameter specifies the units used to enter dimensional data. If you are using mixed data, input data in one format (inch or mm) first. Change the format (inch or mm) and enter the rest of the data. You can change the units as many times as you need to. By using the proper units you do not need to convert values, but can enter data precisely (that is, no rounding during conversion).

To set the default measurement mode:

5400M/MK

5000M-4X

5000M-5X

5500M

1. See Map 1

2. Press

, Menu A. Highlight Units in Inch.

ENTER to toggle between inch mode and millimeter mode.

[Default: Inch]

All dimensional data will be displayed according to the units specified in this parameter.

The only exception to this rule are dimensional parameters corresponding to rotary axes. If any of the auxiliary axes (i.e., U or W) are configured as a rotary axis, then the unit is always in degrees or degrees per minute (i.e., deg/min).

CNC Setup Utility Manual

P/N 70000509D - Builder Setup

Section 2 - Builder Setup

General Axis refers to the X, Y, and Z-axes. Enter the basic operating specifications for these axes into the CNC via the Builder General Axis menus. These menus allow you to configure the X, Y, and

Z-axis in the CNC.

NOTE: Some of the menus also provide a parameter for the S-axis

(i.e., Spindle). It is only necessary to enter S-axis parameters if the machine is capable of operating the spindle as a controlled axis.

Setup –

5500M

5000M-4X

5500M

5000M-5X

The menus for 5000M Four Axes will allow setting of parameters for axes X, Y, Z, and U.

The menus for 5000M Five Axes will allow setting of parameters for axes X, Y, Z, U, and W.

System Resolution

The CNC receives feedback from a linear encoder, rotary encoder, or an **EverTrack system. You can set resolution for the system (whether the feedback device is a rotary encoder or a linear encoder) via the Resolution menu.

Different types of feedback devices can be used in one system. For example, you can use a linear encoder on the X-axis and a rotary encoder on the Y-axis. Some of the parameters are specific to rotary encoders or linear encoders.

Setting Axes for Encoder Type

To set the axis encoder type: [Default: Rotary Encoder]

1. See the Resolution Setup, Menu G on “Map 1” in “Section 6 - Setup

Utility Maps.” For the remainder of the document, this is described as

“See Map 1

encoder and provides closed-loop positioning for the

, Resolution Setup, Menu G.”

2. Highlight Type.

3. Press X, Y, Z, U, or W for the axis being set, and press

ENTER. A

pop-up window displays the following selections:

 Linear Encoder  Rotary Encoder  EverTrack Encoder

4. Highlight Linear Encoder for axes that use a linear encoder; highlight Rotary Encoder for axes that use a rotary encoder; highlight EverTrack Encoder for axes with linear encoders that have the

EverTrack feature, and press

ENTER. The CNC changes the encoder

type to the selected option.

- - - - -

**EverTrack

EverTrack

is a trademark of ACU-RITE Companies, Inc.

CNC Setup Utility Manual

P/N 70000509D - Builder Setup

Setting the Display Resolution

Display Resolution allows you to set the resolution of the axis display (Display Res). The display resolution must be equal to or coarser than the actual resolution of the installed linear encoder or rotary encoder. Changing the Display Resolution does not affect the accuracy of the machine. Always select resolution in microns, whether the CNC is in Inch Mode or MM Mode. Ensure that resolution settings match the installed equipment.

[Default: 2 Microns

] (0.002 mm/0.0001 inch)

To set display resolution:

1. See Map 1

, Menu G. Highlight Display Res.

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W).

The CNC displays a pop-up window with the choices: 0.5, 1, 2, 5, or 10 Microns.

3. Highlight the desired display resolution, and press

The axis display will show movement at the selected resolution.

Setting the Linear Encoder Resolution

NOTE: This parameter applies only to linear encoders. Do not use if the

axis is using a rotary encoder for feedback.

Enter the required resolution for each axis: X, Y, and Z. Always select resolution in microns, regardless of whether the CNC is in Inch Mode or MM Mode. [Default: 1 Micron] (0.001 mm/0.00005 inch)

Refer to Table 2-1 for ANILAM conversion values.

Table 2-1, Micron to Inch Conversion

ENTER.

0.5 Micron 0.0005 mm 0.00002”

1 Micron 0.001 mm 0.00005”

2 Microns 0.002 mm 0.0001”

5 Microns 0.005 mm 0.0002”

10 Microns 0.010 mm 0.0005”

NOTE: If resolution settings do not match those of the installed

equipment, positioning errors will occur.

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P/N 70000509D - Builder Setup

To set the linear encoder resolution:

1. See Map 1

, Menu G.

2. Highlight Linear Enc Res

3. Press the appropriate axis key (i.e., X, Y, Z, U, or W). A pop-up window will display the following choices: 0.5, 1, 2, 5, or 10 Micron.

4. Highlight the appropriate linear encoder resolution, and press

Setting Line Count for Rotary Encoder

NOTE: This parameter applies only to rotary encoders. Do not use if

the axis is using a linear encoder for feedback.

Enter the number of counts per revolution supported by the rotary encoder (Rot Enc Lines). The CNC accepts line counts of up to 10,000 lines per revolution. [Defaults: 1000 lines for X, Y, Z, U, or W]

[Defaults for AC Brushless systems only: 1024 lines for X, Y, Z, U, or W ]

To enter an encoder line count:

1. See Map 1

, Menu G. Highlight Rot Enc Lines.

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W).

ENTER.

The CNC highlights the encoder line entry field for the axis.

3. Type the rotary encoder line count, and press

Setting Ballscrew Pitch for the Rotary Encoder

NOTE: This parameter applies only to rotary encoders. Do not use if

the axis is using a linear encoder for feedback.

Pitch is the linear distance traveled per revolution of the ballscrew. Use the unit of measurement (inch or mm) to which the CNC defaults.

Set the pitch (Bscrew Pitch) of the ballscrew. [Default: 0.20 inch]

To enter ballscrew pitch:

1. See Map 1

, Menu G. Highlight Bscrew Pitch.

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W). The CNC highlights the ballscrew pitch entry field for the axis.

3. Type the pitch of the ballscrew for that axis, and press

ENTER.

CNC Setup Utility Manual

P/N 70000509D - Builder Setup

Setting the Ratio Between the Ballscrew Pulley and the Motor/Encoder Pulley

The Ratio is the difference in the size of the pulleys, which represent the number of turns of the Encoder relative to the number of rotations of the Ballscrew.

Most encoders today are mounted to the shafts to the motors; therefore, the parameter for Motor Pulley represents the encoder pulley. If your encoder is not mounted to the motor shaft, then the correct entry for the Motor Pulley would be the actual encoder pulley.

For example, if the pulley on the ballscrew has 21 teeth, and the pulley on the motor has 14 teeth: the ratio is 1.5 to 1. You would enter 1.5 for the Ballscrew Pulley parameter, and 1 for the Motor Pulley parameter. If you do not know the actual ratio, you enter the number of teeth on the pulleys: 21 for Ballscrew Pulley, and 14 for the Motor Pulley.

Ballscrew Pulley Parameter

To enter the Ballscrew Pulley value:

1. See Map 1

, Menu G. Highlight Ratio (Bsc Ply).

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W). The CNC highlights the value entry field for the axis.

3. Type the number of teeth on the Ballscrew pulley (or the Numerator of the ratio), and press

ENTER.

[Defaults: X 1.50000, Y 1.50000, Z 1.80000, U 1.00000, and W-axis

1.00000]

[Defaults for AC Brushless systems only: X 2.00000, Y 2.00000, Z 1.00000, U 1.00000,

and W-axis 1.00000]

NOTE: This parameter applies only to rotary encoders. Do not use it

with a linear encoder.

Motor/Encoder Pulley Parameter

To enter the Motor/Encoder Pulley value:

1. See Map 1

, Menu G. Highlight Ratio (Mtr Ply).

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W). The CNC highlights the value entry field for the axis.

3. Type the number of teeth on the Motor/Encoder pulley (or the Denominator of the ratio), and press

ENTER.

[Defaults: X, Y, Z, U, and W-axis 1.00000]

NOTE: This parameter applies only to rotary encoders. Do not use it

with a linear encoder.

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Setting the Starting Mark

NOTE: This parameter applies only to EverTrack encoders. Do not use

if the axis is using a rotary encoder for feedback.

The Starting Mark entry is the first mark from the right-most end of the encoder (as you look at the encoder). The entry is sign sensitive. If the right-most mark is at the positive end of the axis, then the Starting Mark must be positive. If the right-most mark is at the negative end of the axis, then the Starting Mark must be negative. [Defaults: X, Y, Z, U, and W-axis 0]

To determine the starting mark number, refer to “Starting Reference

Mark” in 5000M CNC Motion Setup/Testing Utility, P/N 70000636, for a

description using Machine Setup & Testing (MST) to find the Starting Reference Mark.

If you know the starting mark number, use the following procedure to set the Starting Mark. To set the Starting Mark:

1. See Map 1

, Menu G. Highlight Starting Mark.

2. Press the appropriate axis key (i.e., X, Y, Z, U, or W). The CNC highlights the entry field for the axis.

3. Type the starting mark for that axis, and press

Setting Linear Correction Compensation

Linear correction compensation corrects for detected mechanical errors (in the ballscrew or elsewhere) that affect the indicated distance displayed by the CNC. To determine the amount of correction required, measure the error with a calibration device. When linear correction is activated, the CNC multiplies the commanded move by the compensation value.

If you do not require linear compensation, disable this feature. When enabled, you can specify a different correction value for each axis.

Correction = Distance Read by CNC ÷ Distance Actually Traveled

Enter any appropriate correction factor from 0.300000 to 3.000000. [Default: Off (disabled)]

To set linear correction compensation:

1. See Map 1 to the axis being set, and press

, Menu F. Highlight the menu selection that corresponds

ENTER.

The CNC highlights the entry field for the selected axis.

2. Type the desired linear compensation correction, and press

3. Highlight Linear correction compensation, and press

ENTER.

This selection activates/deactivates the option.

4. Press

ENTER to toggle the selection On/Off to activate/deactivate the

compensation value(s) entered.

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Setting In-Position Check

NOTE: Rapid moves always execute in In-Position Mode.

When the CNC has positioned the tool within the in-position tolerance of the target, the CNC processes the next programmed move. At this time, the CNC displays the in-position indicator. Specify the in-position tolerance for each enabled axis in the Setup Utility. [Default: 0.0004 in. for X, Y, and Z; 0.0102 in. for U and W]

When determining in-position tolerance:

 For rotary encoders, tolerance is usually four times the machine

resolution (e.g., If machine resolution is 0.0002 in., the in-position tolerance is 0.0008 in.). Use this as a benchmark from which to adjust this value.

 For linear encoders, tolerance equals the resolution of the linear

encoder.

NOTE: In-position tolerance must be smaller than Continuous path

To define in-position tolerance:

1. See Map 1 to the axis being set, and press

The CNC highlights the entry field for the axis.

2. Type the desired in-position tolerance, and press

Setting Continuous Path

With Continuous Path Mode active, the CNC blends one move into another, without a complete stop between moves. The Continuous Path Mode activates at power On and is used for feed moves.

The CNC approaches the target position and comes within the continuous path tolerance of the target. Then, the CNC begins to calculate the next programmed move. It does not make an in-position check before it executes the next move. This results in a smoothly contoured profile or surface. [Default: 0.0700 in. for X, Y, and Z axes with Continuous Path turned On; 1.7780 in. for U and W axes]

NOTE: In-position tolerance must be smaller than Continuous path

tolerance.

, Menu E. Highlight the menu selection that corresponds

ENTER.

tolerance.

To activate and define the continuous path tolerance:

1. See Map 1 to the axis being set, and press

, Menu D. Highlight the menu selection that corresponds

ENTER.

The CNC highlights the entry field for the axis.

2. Type the desired tolerance, and press

ENTER.

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P/N 70000509D - Builder Setup

3. Highlight Continuous path, and press ENTER.

This selection activates/deactivates the option.

4. Press Continuous Path Mode(s) entered.

The CNC activates the Continuous Path Mode(s) for all selected axes.

Setting Default Rapid Rate

Default Rapid Rate sets the speed at which an axis operates in Rapid Mode. This applies to programmed blocks or MDI commands. Jog moves in rapid (i.e., from a manual panel) can have a different rapid rate. The machine builder sets the maximum rapid rate according to the physical constraints of the machine. These factors include:

 Available motor torque

 Available servo drive output

 Ballscrew pitch

 Mass to be moved

 Any mechanical advantage gained by pulleys or gears

To override the default rapid rate, adjust the This switch varies the rapid speed from 0 to 100% and does not affect the maximum rapid rate set. [Default: X = 200 in/min; Y = 200 in/min; Z = 150in/min; U and W =

5,080 in/min]

ENTER to toggle the selection On/Off to activate/deactivate the

FEEDRATE OVERRIDE switch.

To set the default rapid speed:

1. See Map 2 to the axis being set, and press

, Menu E. Highlight the menu selection that corresponds

ENTER.

The CNC highlights the entry field for the axis.

2. Type the desired maximum default rapid rate, and press

ENTER.

Setting Axis Default Feed Rate

Setting the Default Feed Rate establishes a default feedrate for each axis, wherever a feedrate has not been programmed. This applies to programmed blocks or MDI commands. Jog moves in feed (i.e., from a manual panel) can have a different feedrate. [Default: X, Y, Z= 10 in/min, U, W = 254.0 in/min]

To set the axis default feed rate for an axis:

1. See Map 2 to the axis being set, and press

The CNC highlights the entry field for the axis.

2. Type the desired axis default feedrate, and press

, Menu F. Highlight the menu selection that corresponds

ENTER.

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P/N 70000509D - Builder Setup

Setting Software Limits

NOTE: The machine must have the Machine Home function enabled to

use software limits.

You can set positive and negative software limits to restrict travel range.

Reference this physical limit to Machine Zero. If you change the Machine Zero position, the software limits will shift accordingly.

Use the software limits in conjunction with the home limit switches and a Homing cycle command (G28) to ensure that the software limits are reliably referenced to an absolute machine position each time the CNC is turned on.

If you do not use homing limit switches, use another method to determine an absolute machine position (e.g., an indicator.)

Enter positive and negative software limits separately for each axis. [Default: Off (disabled)]

Setting Positive Software Limits

To set Positive Software Limits:

1. See Map 2

, Menu C. Highlight Software limits, and press ENTER.

The CNC displays the Software Limit Setup Menu (Menu G).

2. Highlight Positive software limit, and press

The CNC displays the Positive Software Limit Setup Menu (Menu H).

3. Highlight the menu selection that corresponds to the axis being set, and press

ENTER.

The CNC highlights the entry field for the axis.

4. Type the desired positive software limit, and press

Setting Negative Software Limits

To set Negative Software Limits:

1. See Map 2

, Menu C. Highlight Software limits, and press ENTER.

The CNC displays the Software Limit Setup Menu (Menu G).

2. Highlight Negative software limit, and press

The CNC displays the Negative Software Limit Setup Menu (Menu I).

ENTER.

3. Highlight the menu selection that corresponds to the axis being set, and press

ENTER.

The CNC highlights the entry field for the axis.

4. Type the desired negative software limit, and press

ENTER.

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Enabling Software Limits

To enable Software Limits:

1. In Map 2

2. Press

Enabling Vector Limits

Vector limit switches, also called directional limit switches, define the CNC’s hardware travel limits. If installed, vector limits must be enabled in the Setup Utility for each axis that has a vector limit. Once you enable the vector limits for an axis, the CNC prohibits machine motion in that direction beyond the limit switch. [Default: Disable for all axes]

Caution: Directional limit switches must be wired normally closed. No other configuration ensures proper and safe machine operation.

Vector Limit Switches restrictions follow:

 Must be normally closed switches.  Must be on CAN Node 0  Are hard-coded (See Table 2-2 and Table 2-3, Vector Limit Inputs for

 Cannot be used as general purpose I/O  Both directions must be wired for assigned axes  Can also be used as Home Switches

, Menu G, highlight Software limits.

ENTER to toggle the Software Limits On.

The CNC enables software limits. [Default: Off (disabled)]

5000M 4-Axes and 5000M 5-Axes.)

Only CAN Node 0 will accept vector limit inputs. A vector limit input port must not be used for another input function.

Refer to Table 2-2 for vector limit input port assignments.

Table 2-2, CAN Bus Node 0 Vector Limit Input Port Assignments

Input Port Pin Assigned Vector Limit

0 0 X + 1 1 X 2 2 Y + 3 3 Y 4 4 Z + 5 5 Z -

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5000M-4X

5400M/MK

5500M

5000M-5X

Refer to Table 2-3 for additional vector limits inputs in 5000M 4-Axes and 5000M 5-Axes.

Table 2-3, Vector Limit Inputs for 5000M 4-Axes and 5000M 5-Axes

Input Port Pin Assigned Vector Limit

6 6 U + 7 7 U 8 8 W + 9 9 W -

To enable vector limits:

1. See Map 2

, Menu J. Highlight the menu selection that corresponds to

the axis being set.

2. Press

ENTER to toggle the selection (Enable/Disable) to

activate/deactivate the vector limits.

NOTE: If vector limits are enabled, a signal must be wired to both the

positive and negative direction inputs assigned to the axis. Otherwise, the CNC will inhibit motion in the direction (positive or negative) of the unwired input.

When the vector limits for an axis are set, the assigned inputs cannot be used for input functions. Refer to Table 2-2, CAN Bus Node 0 Vector

Limit Input Port Assignments

assignments.

Vector/Home Limit Switch Connections

NOTE: Home switches are wired to the same ports as the vector limits.

Wire the home switch to the input that corresponds to the direction that you select for each axis.

Home Switches restrictions follow:

 Must be normally closed switches.  Must be on CAN Node 0  Are hard-coded (See Table 2-2, CAN Bus Node 0 Vector Limit Input

Port Assignments

 Cannot be used as general purpose I/O  Selected direction only must be wired for assigned axes  Can also be used as Vector Limit Switches

and Table 2-3.)

and Table 2-3 for vector limit input port

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Setting Encoder Phase to Correct Axis Direction Displayed

Moving an axis in a positive direction should result in a positive count on the axis display. Likewise, moving an axis in a negative direction should result in a negative count on the axis display. If an axis display does not count in the appropriate direction, adjust the Encoder Phase correct the problem. [Default: Not Invert]

NOTE: This is the only way to change the direction of the count without

making hardware changes.

To adjust the Encoder Phase Setting:

settings to

1. See Map 2 to the axis being set.

2. Press

ENTER to toggle the setting (Not Invert/ Invert). Change the

Phase setting to invert the direction of count for the appropriate axis.

Setting Backlash Compensation

Backlash is the loss of motion that occurs when the encoder reverses direction and begins to record motion before the table actually moves.

Backlash compensation takes this lag into account and corrects the move. All systems that move mass under control exhibit backlash. Some of the causes are structural component flexing, bearing end thrust, and wind-up of the ballscrew that drive the slide.

Measure backlash and store the value in the Setup Utility. When backlash compensation activates, the CNC automatically calculates the necessary motion corrections. [Default: Off (disabled)]

To activate and define backlash compensation for an axis:

1. See Map 2 to the axis being set, and press

The CNC highlights the entry field for the axis.

, Menu K. Highlight the menu selection that corresponds

, Menu D. Highlight the menu selection that corresponds

ENTER.

2. Type the desired backlash compensation, and press

ENTER.

3. In Menu D, highlight Backlash compensation.

This selection activates/deactivates backlash compensation.

4. Press

ENTER to toggle the selection On/Off to activate/deactivate the

backlash compensation.

The CNC activates the backlash compensation for all selected axes.

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Setting Ballscrew Compensation

NOTE: 1. Use ballscrew compensation with the Automatic File Loader.

2. Perform a Machine Home sequence before you enable ballscrew compensation

The CNC can compensate for inaccuracies along the ballscrew. This ensures a high degree of precision in the finished workpiece.

Ballscrew Compensation allows the ballscrew to be divided into as many as 128 segments per axis for calibration. Segment length is constant for all segments. [Default: No (Active parameter set to No)]

To set the Ballscrew Compensation:

1. See Map 3

ENTER.

, Menu C. Highlight Ballscrew compensation, and press

The CNC displays Ballscrew Compensation Menu

Setting Number of Segments

The machine builder can specify as many as 128 equally sized segments per axis. To determine the number of segments required, consider that the number of segments multiplied by the segment size should equal the entire range of travel for the axis being set.

To set the Number of Segments:

1. Highlight Number of segments in the Ballscrew Compensation Setup Menu

(Map 3, Menu D), and press ENTER.

The CNC displays Number of Segments Setup Menu (Map 3

, Menu E).

2. Highlight the menu item pertaining to the axis being set, and press

ENTER.

The entry field for the selected axis highlights.

3. Type the number of segments desired for that axis, and press

(Map 3, Menu D).

ENTER.

Repeat the procedure for all axes being set.

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Setting Table Entries

NOTE: Refer to “Automatic File Loader

” for details on how to enter

values from a file.

Determine the amount of compensation required for each segment along an axis. Use a laser to make these measurements.

The compensation value is the difference between the desired positive or negative position commanded by the CNC and the actual position measured by the laser. Record the compensation required for each segment in the Table Entries Menu (Menu F).

The length of the table equals the largest number of entries assigned to any axis. If X requires 13 segments and Z requires 9 segments, then the table will be 13 lines long.

To enter Table entries manually:

1. See Map 3

, Menu F. Press X, Y, Z, U, or W to set the appropriate

axis.

The CNC highlights the entry field for the selected axis.

2. Type the desired compensation for each segment assigned to the axis, and press

ENTER.

The CNC accepts the entered values.

Setting Offset and Zero Cross Parameters

Both the Offset and Zero Cross parameters enable you to specify a starting point for ballscrew compensation. Both values are measured from Machine Home. These values include distance and direction (positive or negative) from Machine Home. The CNC adds the two values to determine the starting point. For example, if the assigned offset is –0.01 mm and the Zero cross is –6.00 mm, then the CNC begins the compensated (lasered) area –6.01 mm from Machine Home along the axis.

Typically, Machine Home (0.0000) is the Zero Cross parameter and the Offset is just off the limit switch. However, any point along the range of travel can be selected for the Zero Cross or Offset.

Offset

To set the Ballscrew Offset parameter:

1. See Map 3

, Menu G. Highlight the menu selection corresponding to

the axis being set, and press

The CNC highlights the entry field for that axis.

2. Type the appropriate Ballscrew Offset for that axis. If the Offset location is Machine Home, enter measured from Machine Home.

ENTER.

0.00000. The ballscrew offset is

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Zero Cross

To set the Ballscrew Zero Cross parameter:

1. See Map 3 the axis being set, and press

The CNC highlights the entry field for that axis.

2. Type the appropriate Zero Cross parameter for that axis. If the Zero Cross parameter is at Machine Home, enter 0.00000. All entered values are referenced to Machine Home.

Setting Segment Length

In Ballscrew Compensation, the length of each lasered segment must be the same. The CNC counts off the segments from the beginning of the compensated area, as determined by the sum of the Offset and Zero Cross values assigned. The entered value should represent the segment length for each axis and the direction (positive or negative) of travel along the axis.

To set the Segment Length for Ballscrew Compensation:

1. See Map 3 the axis being set, and press

The CNC highlights the entry field for that axis.

2. Enter the desired segment length for that axis. (This value is a negative number for the negative travel direction with respect to the Machine Home position.)

, Menu H. Highlight the menu selection corresponding to

ENTER.

, Menu I. Highlight the menu selection corresponding to

ENTER.

Activating Ballscrew Compensation

To activate Ballscrew Compensation:

1. See Map 3

2. Press

, Menu D. Highlight Active.

ENTER to switch between Yes and No. [Default: No]

Automatic File Loader

This feature automatically loads a properly formatted laser data file into the Table Entries Setup Menu.

NOTE: The File Loader does not change the way segment length

ballscrew compensation is set. However, you must enter additional information. Some editing of the laser file will be necessary.

To load the laser file:

1. See Map 3

, Menu F. Press LdFile (F8). Type the appropriate

password, if required by the system.

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P/N 70000509D - Builder Setup

The CNC displays the Ballscrew compensation file loader menu. See Figure 2-1. Refer to Table 2-4, Ballscrew File Loader

Parameters

for a description of the Ballscrew File Loader Parameters.

2. Highlight Starting segment. Type the segment number of the first table entry, and press

ENTER.

3. Highlight Ending segment. Type the segment number for the last table entry, and press

ENTER.

4. Highlight Axis, and press

The CNC displays a pop-up menu with the following choices: X,

ENTER.

Y, Z,

U, V, or W.

5. Highlight the desired axis, and press

ENTER.

The CNC returns to the Ballscrew compensation file loader menu.

6. Highlight Action, and press

ENTER.

7. Highlight an option in the pop-up menu with the following options: Overwrite, Add, or Average, and press

8. Press Ldfile

(F8) again to load the file.

ENTER.

A successful load shows the new entries in the table.

9. Repeat the procedure for the other axes.

+ 108 hidden pages

anilam 5000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warranty

Section 1 - Setup Utility Concepts

Introduction

Effectivity Notation

Software Version Information

Navigating Through the Setup Utility

Default Settings

Keypad Keys

Axis Keys

Console Switches/Manual Panel Keys

ENTER Key

Highlighting Menu Options

Exiting a Screen

Password Restricted Parameters

Changing Protected Parameters

Saving Changes to Setup Parameters

Setting Parameters in Setup Utility

Using Valid Parameter Ranges

Accessing Setup Utility

Overview of Main Parameter Categories

Units of Measurement

Section 2 - Builder Setup

System Resolution

Setting Axes for Encoder Type

Setting the Display Resolution

Setting the Linear Encoder Resolution

Setting Line Count for Rotary Encoder

Setting Ballscrew Pitch for the Rotary Encoder

Setting the Ratio Between the Ballscrew Pulley and the Motor/Encoder Pulley

Ballscrew Pulley Parameter

Motor/Encoder Pulley Parameter

Setting the Starting Mark

Setting Linear Correction Compensation

Setting In-Position Check

Setting Continuous Path

Setting Default Rapid Rate

Setting Axis Default Feed Rate

Setting Software Limits

Setting Positive Software Limits

Setting Negative Software Limits

Enabling Software Limits

Enabling Vector Limits

Vector/Home Limit Switch Connections

Setting Encoder Phase to Correct Axis Direction Displayed

Setting Backlash Compensation

Setting Ballscrew Compensation

Setting Number of Segments

Setting Table Entries

Setting Offset and Zero Cross Parameters

Offset

Zero Cross

Setting Segment Length

Activating Ballscrew Compensation

Automatic File Loader