Angelo Po FX12G3CT, FX201G3, FX202G3, FX122G3T, FX82G3CT User Manual

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Models FX61 G3 - FX61 G3C
FX101 G3 - FX61 G3C FX82 G3 - FX82 G3C FX82 G3T - FX82 G3CT FZ122G3 - FX122 G3C FX122 G3T - FX122 G3CT FX201 G3 FX202 G3
Installation and
Operation Manual
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Read and understand this manual completely before attempting to
install, operate, or service this equipment. This manual is intended
for use only by qualifi ed installers of electric appliances.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Rev.1 180226
PN 3320150
IMPORTANT FOR YOUR SAFETY
This manual is intended for use only by qualifi ed installers of electric appliances to install and set up the Angelo Po America oven models listed on the cover of this document. It also contains operational instructions for the users of the appliance. Keep this manual in an easily accessible place so the various operators may consult it as necessary.
In the event of a power failure, do not attempt to operate this appliance. Keep the area around the appliance clear of any combustible materials. Do not
obstruct the air intake or exhaust openings of the appliance.
SAFETY PRECAUTIONS
Do not store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
service or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
Improper installation, adjustment, alteration,
IMPORTANT
Installation, start-up and adjustments of this appliance should be accomplished by a person qualified to install electric equipment.
2 Combination Oven Installation and Operation Manual
TABLE OF CONTENTS
1 Safety Precautions . . . . . . . . . . . . . . . . . 5
2 General Information . . . . . . . . . . . . . . . . 11
3 Technical Specifi cations . . . . . . . . . . . . . . 13
4 Handling and Installation . . . . . . . . . . . . . 17
5 Operation . . . . . . . . . . . . . . . . . . . . . 27
6 Maintenance . . . . . . . . . . . . . . . . . . . . 81
7 Parts Replacement . . . . . . . . . . . . . . . . 87
8 Troubleshooting . . . . . . . . . . . . . . . . . . 91
9 Connection and Wiring Diagrams . . . . . . . . . 95
10 Index . . . . . . . . . . . . . . . . . . . . . . .107
Combination Oven Installation and Operation Manual 3
SAFETY PRECAUTIONS
Section 1
Safety Precautions
GENERAL SAFETY INFORMATION
• During design and manufacturing, the manufacturer has paid special attention to factors which may cause risks to the health and safety of anyone interacting with the appliance. The manufacturer has complied with all legal requirements in the manufacture and assembly of this appliance. This information is provided to encourage users to take special care in order to prevent all risks. However, there is no replacement for individual care and attention. Safety depends upon all users who interact with the appliance.
• Carefully read all instructions included in this manual.
To avoid damage to components, take special care not to bump or drop the appliance during transport, handling and installation.
Never tamper with, remove or bypass
the safety and/or adjustment devices installed. Failure to comply with this requirement may cause serious health and safety hazards.
• Even after you have read all the appropriate documentation, it is recommended you perform a few trial operations to become familiar with all controls included on the control panel. It is imperative for user’s to become familiar with the control panel layout and how to turn the appliance ON and OFF.
• Use the appliance only for the functions intended by the manufacturer. Improper use of the appliance may involve health and safety risks and economic losses.
• All servicing operations requiring specifi c technical knowledge or skills must be performed by an authorized service agent.
Clean all parts which may come into direct or indirect contact with foods, and all surrounding areas, with care in order to maintain hygiene and protect foods from all forms of contamination.
• When cleaning, use only food-approved detergents.
• Never use corrosive or fl ammable cleaning products, or products which contain any substances harmful to your health.
Perform cleaning procedures as necessary, and always after each use of the appliance.
When cleaning and sanitizing the appliance with detergents, always wear personal protection equipment (gloves, masks, goggles, etc.) as required by health and safety regulations. .
• Thoroughly clean all internal and external parts of the appliance and the surrounding area (in accordance with the manufacturer’s instructions) and disconnect all supply lines, when the appliance is not in use.
During operation an operator must be present at all times.
Never direct pressurized water jets at external or internal parts of the appliance (except for the cooking chamber) to avoid damage to components, especially electrical and electronic parts.
IMPORTANT _________________________
Do not leave fl ammable objects or materials close to the appliance.
• To avoid the risk of scalding, never place containers of liquids, or foods which may liquefy during cooking, on shelves of the oven.
IMPORTANT _________________________
If the appliance is provided with casters and it is necessary to move the appliance, disconnect the wall restraint before moving. After the appliance is returned to its original position, reconnect the wall restraint.
IMPORTANT
IN ORDER TO AVOID DAMAGE TO EQUIPMENT, PERSONAL INJURY OR DEATH,
IT IS IMPERATIVE ALL USER’S BECOME FAMILIAR WITH THE SAFETY
PRECAUTIONS ON THIS AND ALL SUBSEQUENT PAGES.
Combination Oven Installation and Operation Manual 5
Section 1
Safety Precautions
SAFETY INSTRUCTIONS _______________
WARNING
manuals carefully before using this appliance. Incorrect installation, operation, maintenance, cleaning, or any modifi cations made to the appliance, may damage property or result in fatal injury.
Read this and other applicable
GENERAL SAFETY _____________________
WARNING
used by qualifi ed personnel to cook food in professional and industrial kitchens. Any other application that does not conform to the specifi ed use is considered dangerous.
WARNING
by inexperienced or untrained persons. Always provide training and guidance on the proper use and shut down of the oven. Make sure all personnel are supervised by someone who is responsible for their safety.
This appliance must only be
The equipment must not be used
WARNING
connections are properly done.
Fire risk! Make sure all electrical
OPERATION ____________________________
WARNING
containing highly fl ammable ingredients (alcohol- based foods) in the oven. These substances may burst into fl ames and, therefore, constitute a fi re and explosion hazard. Explosions may cause the door to open suddenly or even violently.
WARNING
appliance for the fi rst time, make sure there are no instruction manuals, plastic bags, or accessories inside the oven.
WARNING
Before cooking with the appliance, make sure there are no detergent or other caustic residues inside the oven. Remove any detergent residues using a damp cloth while wearing suitable eye and hand protection, then rinse the oven thoroughly.
Fire risk! Do not place foods
Fire risk! When using the
Food contamination risk!
WARNING
no responsibility for any situation resulting from work carried out in an unprofessional manner, or from the incorrect interpretation or application of regulations.
ANGELO PO AMERICA accepts
GENERAL INSTALLATION ______________
WARNING
modifi cations made to the appliance may damage property or result in injury or even death.
WARNING
positioned near walls, partitions, kitchen cabinets, decorative trim, etc. these items must be made from a nonfl ammable material. All fi re prevention regulations must be strictly observed.
Incorrect installation or any
Fire risk! If the appliance is
ELECTRICAL____________________________
WARNING
work required on the electrical circuits inside the appliance, must be performed by trained technicians in compliance with local, state, and federal regulations.
WARNING
interruption circuit (GFI) must be installed.
Electrical connections or any
Injury risk! A ground fault
WARNING
probe hanging outside the oven door, as this could damage the probe and cause hot steam or liquid to escape from the oven during the cooking process. Always remove the core probe from the food before removing it from the oven.
WARNING
need to be moved while in use, always make sure the containers are secured properly. Close the containers holding liquids so that no hot liquid can spill out.
WARNING
unloading the tray rack trolley, apply the wheel lock brake.
WARNING
tip over when wheeled along uneven surfaces or when crossing the threshold of a door.
WARNING
To reduce the risk of fi re and/or electric shock do not remove the service panels. There are no user serviceable items under the service panels. Only qualifi ed service agents are permitted to remove the service panels.
Burn risk! Do not leave the core
Burn risk! If the tray rack trolleys
Injury risk! When loading and
Injury risk! Tray rack trolleys may
Electrocution and burn risk!
6 Combination Oven Installation and Operation Manual
Section 1
Safety Precautions
CLEANING ______________________________
WARNING
door during washing. There is danger of severe caustic burns from the presence of hot air, acids, or base (Alkali) that may come in contact with the skin and/or eyes. If the washing program is stopped before its completion, launch and complete a LH2O WASHING program before opening the door.
WARNING
cleaned or not cleaned thoroughly, grease or remnants of food which have accumulated inside the oven may start to burn.
WARNING
heating elements and exchangers at the end of each duty and whenever there is dirts, grease and fats. If the fat drain valve is provided, check that it is clean and not obstructed before each cooking process.
Burn risk! Do not open the oven
Fire risk! If the appliance is not
Fire risk! Carefully clean chamber,
INSPECTION AND MAINTENANCE _____
WARNING
maintenance must only be performed by properly trained personnel.
WARNING
maintenance work is performed, the appliance must be disconnected from the electrical supply. Apply a lock out tag to the electrical supply connection.
Injury risk! Appliance
Injury risk! Before any
WARNING
Burn risk! Make sure any hanging rack frames and/or tray rack trolleys inside the oven are secured. Improperly placed containers holding hot liquids may fall or slip inside the oven causing the potential for burns.
WARNING
Burn risk! The temperature of the external parts of the oven may exceed 140°F (60°C). Touch only the components used to control the appliance.
WARNING
Burn risk! When containers are full of liquid or will be fi lled with liquid during the cooking process, the user must be able to see inside each container. Do not place any racks above eye level.
WARNING
Burn risk! Take extra care to avoid drips or spills when removing trays containing hot liquids.
WARNING
Burn risk! Always open the door slowly and carefully to prevent being burned by hot steam escaping from the oven.
WARNING
Electrocution and burn risk! To reduce the risk of fi re and/or electric shock do not remove the service pane ls. There are no user serviceable items under the service panels. Only qualifi ed service agents are permitted to remove the service panels.
WARNING
Injury risk! All parts not supplied by ANGELO PO AMERICA must be pre­approved before installation.
REPAIR WORK SAFETY ________________
WARNING
performed by ANGELO PO AMERICA or one of its qualifi ed service agents. ANGELO PO AMERICA accepts no responsibility for any situation resulting from work performed by untrained technicians.
WARNING
resistant gloves when handling accessories or other objects which have been inside the hot oven.
Repair work must only be
Burn risk! Always wear heat
Combination Oven Installation and Operation Manual 7
Section 1
Safety Precautions
SAFETY LABEL AND SIGN LOCATION
8 Combination Oven Installation and Operation Manual
Section 1
Safety Precautions
SAFETY LABELS AND SIGNS
A 1 Water specications (Hardness, pH, Conductivity)
2 Equipotential terminal 3 Read the manual 4 This equipment is to be installed to comply
with the applicable Federal, state, or local plumbing codes having jurisdiction.
5 DANGEROUS VOLTAGE
B WATER DRAIN C Wiring diagram D Leave the door ajar once the cooking cycle and
cleaning operations have terminated
E Caution: hot surfaces F Caution: very hot steam G Warning: Improper installation, adjustment
alteration, service or maintenance can cause property damage, injury or death. Read the installation operating and maintenance instructions thoroughly before installing or servicing the equipment; This appliance is for use only with the specifi c legs or base provided; Intended for other than household use.
CLEARANCE: BACK / 0 inches / LEFT SIDE
19.7” inches (500 mm) - RIGHT SIDE 7.8” inches (100 mm); All clearance are the same for combustible and non-combustible location; Suitable for installation on combustible fl oors;.
H) WARNING: This appliance is for use only with
the specifi c fl ue chimney provided; For installation under ventilation hood only; This appliance can be used with propane gas and natural gas. It is shipped from the factory adjusted for use with natural gas; Not suitable for connection to type B gas vent; For your safety refer to installation instructions for conversion procedure.
L) CAUTION: To reduce the risk of electric
shock, do not remove or open cover. No user­serviceable parts inside. Refer servicing to qualifi ed personnel.
Use supply wires suitable for 75°C (167°F).
Use copper wire only for power-supply connections
M) NAME PLATE N) WARNING: Type and rating of fuse O) NOTICE: When this appliance is installed with
casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 • CSA 6.16 and a quick-disconnect device complying with ANSI Z21.41 • CSA
6.9. It must also be installed with restraining means to guard against transmission of strain to the connector, as specifi ed in the appliance manufacturer’s instructions.
P) SWITCHING THE APPLIANCE ON AND OFF
CAUTION: DISCONNECT THE POWER
SUPPL Y BEFORE SERVICING. Cooking chamber convection fan can rotate in a clockwise and anti­clockwise direction.
Combination Oven Installation and Operation Manual 9
Section 1
Safety Precautions
10 Combination Oven Installation and Operation Manual
GENERAL INFORMATION
Section 2
General Information
INFORMATION FOR THE READER
To fi nd the specifi c topics of interest to you quickly, refer to the index at the beginning of the manual.
This manual contains all information necessary for authorized users of the appliance.
Important information for skilled operators and authorized service agents can be found in Sections 4, 5, 6, 7, 8 and 9.
PURPOSE OF THE MANUAL
• The manufacturer has produced this manual, which becomes an integral part of the appliance and provides necessary information for those authorized to interact with it during its working life.
As well as adopting good practices for use,
the manual’s intended readers must read it thoroughly and apply its instructions precisely.
• Information contained in this manual will help prevent risks to health and safety, and the risk of economic losses.
• Keep this manual in a clearly identifi ed and safe place throughout the working life of the appliance, so that it will always be available as needed.
• The manufacturer reserves the right to make modifi cations to the appliance without any obligation to provide any prior notice.
• A number of symbols have been used to highlight particularly important parts of the text or important specifi cations. Their meaning is as defi ned below.
WARNING
Indicates that suitable procedures must be adopted to avoid putting people’s health and safety at risk or causing economic losses.
IMPORTANT _________________________
Indicates important technical information which
must not
be overlooked.
Combination Oven Installation and Operation Manual 11
Section 2
General Information
SAFETY DEVICES
Although the appliance is manufactured with all safety devices, during installation and connection additional devices must be added to comply with all relevant federal, state and local code requirements.
WARNING
ensure all safety devices are properly installed and in good working order. Do not tamper with the safety devices in the points sealed and marked with paint.
Make a daily check to
SAFETY AND INFORMATION LABELS
See “Safety Label and Sign Location” chart (located on page 8) for the position of all safety labels included on the appliance.
STANDARD ACCESSORIES
The appliance is delivered complete with the following:
Set of nozzles: for adapting the appliance to the
type of gas available.
ELECTRICAL LOCKOUT/TAGOUT PROCEDURE
WARNING
that involves electrical connection or disconnection and/or exposure to electrical components, always follow the Electrical LOCKOUT/TAGOUT Procedure. Disconnect all circuits. Failure to comply can cause property damage, injury or death.
The Electrical LOCKOUT/TAGOUT Procedure is used to protect personnel working on an electrical appliance.
Before performing any maintenance or service that requires exposure to electrical components, follow these steps:
1. In electrical box, place appliance circuit breaker into OFF position.
2. Place a lock or other device on the electrical box cover to prevent someone from placing the circuit breaker ON.
3. Place a tag on electrical box cover to indicate that appliance has been disconnected for service and power should not be restored until tag is removed by maintenance personnel.
Bef ore performing any service
OPTIONAL ACCESSORIES
The appliance may be equipped with the following accessories on request “see general catalog”.
4. Disconnect the appliance power cord from the electrical outlet.
5. Place a tag on the cord to indicate that unit has been disconnected for service and power should not be restored until tag is removed.
12 Combination Oven Installation and Operation Manual
Technical Specifi cations
TECHNICAL SPECIFICATIONS
Section 3
GENERAL DESCRIPTION
The oven (referred to below as the appliance), is designed and manufactured to cook foods in a professional catering / commercial restaurant environment.
Functions are controlled by an electronic control board allowing setting of cooking modes (convection, steam, combination) and functions provided to allow more uniform cooking.
MODEL FX61 - 101 G3/G3C MODEL FX201 - 202 G3
G
F
E
B
D
Main Parts A .– .Electrical component compartment panel
B .– .Control board C .– .Oven door D .– .Cooking chamber E .– .Air intake and steam exhaust pipe F .– .Steam exhaust pipe G .– .Flue pipe
H .– .Container trolley
(For version FX201-FX202 only)
G
F
E
B
D
H
A
A
MODEL FX82 G3 - G3T - G3C - G3CT MODEL FX122 G3 - G3T - G3C - G3CT
G
F
E
B
A
C
D
C
A
G
C
F
E
B
C
D
Combination Oven Installation and Operation Manual 13
Section 3
Technical Specifi cations
DATAPLATE LOCATION AND APPLIANCE SPECIFICATIONS
The dataplate, shown below, can be found attached to the appliance. It contains references and all essential information for operating safety.
A – Appliance model B – Type of customization C – Manufacturer identi cation D – Serial number E – Reference standard F – Protection rating G – Country of destination H – Certi cation marks L – Amperage (A) M – Voltage (V) and Frequency (Hz) N – Ori ce size O – Rated power P – Manifold pressure Q – Type of gas and supply pressure R – Electrical power consumption (W)
B
M
A
L
Q
N
C
R
P
D
E
H
F
G
O
PROCEDURE FOR REQUESTING SERVICE
Contact one of the authorized service centers for all requirements.
When requesting service, provide all information on the dataplate and a description of the problem.
14 Combination Oven Installation and Operation Manual
Technical Specifi cations
MODEL FX61-101 TECHNICAL SPECIFICATIONS
Description FX 61 G3 FX 101 G3
Oven dimensions 36.2× 30.5 × (24.8+ 4) 36.2× 30.5 × (34.5+ 4)
Electrical supply 120V 1Ph 60 Hz 120V 1Ph 60 Hz
Rated power 50000 Btu/h 71000 Btu/h
Electricity power consumption 576 W 828 W
Power supply wire gauge 12 AWG 12 AWG
Chamber opening dimensions 17.34× 17.73” 17.34× 27.38
Chamber dimensions 25.4× 25.6× 20.1 25.4× 25.6× 29.7
Number of containers 6 10
Section 3
Container dimensions 12.8× 20.9× 2.5 12.8× 20.9× 2.5
Current rating 4.8 A 6.9 A
Maximum sound output is no higher than 65 dB (A).
MODEL FX82-122 TECHNICAL SPECIFICATIONS
Description FX 82 G3T FX 122 G3T
Oven dimensions 46.4× 38× (30.7+ 4) 46.4× 38× (40.9+ 4) Electrical supply 120V 1Ph 60 Hz 120V 1Ph 60 Hz Rated power 92500 Btu/h 115000 Btu/h Electricity power consumption 900 W 960 W Power supply wire gauge 12 AWG 12 AWG Chamber opening dimensions 25.2× 23.6 25.2× 33.9 Chamber dimensions 35.0× 32.5× 26.2 35.0× 32.5× 36.4 Number of containers 8 12 Container spacing 2.77 2.6 Container dimensions 20.88× 25.61× 2.56 20.9× 25.6× 2.6 Current rating 7.8 A 11.5 A
Maximum sound output is no higher than 65 dB (A).
Combination Oven Installation and Operation Manual 15
Section 3
Technical Specifi cations
MODEL FX82-122 TECHNICAL SPECIFICATIONS
Description FX 82 G3 FX 122 G3
Oven dimensions 46.4× 38.0 × (51.8+ 5.9) 46.4× 38.0 × (62.0+ 5.9)
Electrical supply 120V 1Ph 60 Hz 120V 1Ph 60 Hz
Rated power 92500 Btu/h 115000 Btu/h
Electricity power consumption 900 W 960 W
Power supply wire gauge 12 AWG 12 AWG
Chamber opening dimensions 25.2× 23.6” 25.2× 33.9
Chamber dimensions 35.0× 32.5× 26.2 35.0× 32.5× 36.4
Number of containers 8 12
Container dimensions 20.9× 25.6× 2.6 20.9× 25.6× 2.6
Current rating 7.8 A 11.5 A
Maximum sound output is no higher than 65 dB (A).
MODEL FX201-202 TECHNICAL SPECIFICATIONS
Description FX 201 G3 FX 202 G3
Oven dimensions 36.6× 31.1× 62.0 46.6× 38.3× 62.0
Electrical supply 120V 1Ø 60Hz 120V 1Ø 60Hz
Rated power 145000 Btu/h 190000 Btu/h
135000 Btu/h
Electricity power consumption 1295 W 2640 W
Power supply wire gauge 12 AWG 12 AWG
Chamber opening dimensions 17.3× 54.9 25.2× 54.9
Chamber dimensions 25.4× 25.6× 57.2 35.0× 32.5× 57.5
Number of containers 20 20
Container spacing 2.6 2.6
Container dimensions 12.8× 20.9× 1.6 20.9× 25.6× 1.6
Current rating 15.1 A 22 A
Maximum sound output is no higher than 65 dB (A).
16 Combination Oven Installation and Operation Manual
Handling and Installation
HANDLING AND INSTALLATION
Section 4
RECOMMENDATIONS FOR HANDLING AND INSTALLATION
IMPORTANT _________________________
When handling and installing the appliance comply with the information provided by the manufacturer directly on the packaging, on the appliance and in the instructions for use.
If necessary, the person authorized to perform these operations must develop a “safety plan” to protect the people directly involved.
PACKAGING AND UNPACKING
Packaging is designed to reduce space and as appropriate to the type of transport used.
To simplify transport, some components may be removed and suitably protected and packed for transport.
The packaging carries all information necessary for loading and unloading.
When unpacking, check that all components are provided in the correct quantities and undamaged.
Packaging material must be properly disposed of in accordance with all local recycling rules and regulations.
TRANSPORT
Different means of transport may be used, depending on the destination.
The chart below shows the most commonly used alternatives.
During transport, secure the package(s) properly to prevent unwanted shifting.
HANDLING AND LIFTING
The appliance can be handled using fork-lift or hook equipment of suitable load-carrying capacity. Before lifting, check the position of the load’s center of gravity.
IMPORTANT _________________________
When engaging with the lifting equipment, note the location of all intake and outlet pipes.
Combination Oven Installation and Operation Manual 17
Section 4
Handling and Installation
APPLIANCE INSTALLATION
All installation stages must be considered based on the site survey and specifi c installation location of the unit. Before starting these stages, as well as deciding the place of installation, the person authorized to perform these operations must organize a “safety plan” to protect people directly involved, and must also ensure strict compliance with all legal requirements, especially those relating to mobile work-sites.
The location of the installation must have all the utility supply, ventilation, extraction and production residue venting connections required. In addition, the location must be suitably lit and meet all local health department and hygiene requirements to prevent the contamination of foods.
It is suggested to mark the location of each individual appliance or subassembly prior to installation.
Install in accordance with the relevant local codes, regulations and specifi cations in the country of use.
WARNING
Fire risk! If the appliance is positioned near walls, partitions, kitchen cabinets, decorative trim, etc. these items must be made from a nonfl ammable material. All fi re prevention regulations must be strictly observed.
IMPORTANT _________________________
Install the appliance on a stand (available as an option) and position it as shown in the diagram (For version FX61-101-82-122 only).
IMPORTANT _________________________
During installation of the appliance, take care to prevent all possible obstruction of the combustion air intake A.
A
CASTER - MOUNTED OVENS
For an appliance equipped with casters, the installation must be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 CSA 6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 CSA 6.9. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit appliance movement.
If the oven is installed in the middle of a room, please leave at least a distance of 20 inches between its back and other appliances.
IMPORTANT _________________________
All clearance requirements are the same for combustible or non-combustible constructions.
Suitable for installation on combustible fl oors.
3.94 in
20
in
3.94 in
ROOM VENTILATION
The room where the appliance is installed must have air inlets to ensure that the appliance can operate correctly and provide the necessary air exchange in the room.
Air inlets must be of appropriate size, protected by gratings and placed so that they cannot be obstructed.
18 Combination Oven Installation and Operation Manual
Section 4
Handling and Installation
LEVELLING
Adjust the fl oor-mounted feet (A) to level the appliance.
A
ELECTRICAL CONNECTION
The appliance must be connected, grounded in accordance with all local codes, or in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.2.
Connect the appliance to the main power supply as follows.
1. Remove the screws and side panel (A).
2. Connect the automatic circuit-breaker (B) to the appliance’s terminal board (C) and to the electrical mains supply, in accordance with the electrical system diagram provided at the back of the manual and using a cable with the following characteristics.
• Wire insulation temperature rating: 75°C (167°F).
IMPORTANT _________________________
When connecting, take care to connect the neutral and ear th lines.
3. Replace side panel (A) and retighten all screws when the operation is complete.
B
IMPORTANT _________________________
The connection must be made by authorized, skilled personnel, in accordance with the relevant legal requirements, using appropriate and specifi ed materials. The appliance is supplied with operating voltage 120V/1 Ph (see wiring diagrams).
WARNING
work required on the electrical circuits inside the appliance, must be performed by trained technicians in compliance with local, state, and federal regulations.
WARNING
that involves electrical connection or disconnection and/or exposure to electrical components, always follow the Electrical LOCKOUT/TAGOUT Procedure. Disconnect all circuits. Failure to comply can cause property damage, injury or death.
WARNING
off the main electricity supply.
Electrical connections or any
Bef ore performing any service
Before doing any work, cut
A
C
IMPORTANT _________________________
Cooking chamber convection fan can rotate in a clockwise and counter­clockwise direction.
Combination Oven Installation and Operation Manual 19
Section 4
Handling and Installation
GAS CONNECTION
All gas connections must be in accordance with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa) and the appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
A
WATER: REQUIREMENTS FOR SUPPLIED WATER CONNECTION
IMPORTANT _________________________
The appliance must be supplied with drinking water having the characteristics shown in the table.
Description Value
Pressure 30 – 60 psi or
200 - 400 kPa (2 - 4 bar) (*)
Water fl ow rate (GPH) 2.4 gph (FX 61) (*)
3.2 gph (FX 101) (*)
4.6 gph (FX 82) (*)
4.6 gph (FX 122) (*)
6.3 gph (FX 201) (*)
8.5 gph (FX 202) (*) pH 7 - 8.5 TDS 40÷150 ppm Hardness 3÷9°f (1,5÷5°d;
2,1÷6,3°e; 30÷90
ppm) Langelier Index (recommended) (**) Salt and metallic ion content
>0.5
CAUTION
Make the connection in compliance with the relevant legal requirements, using appropriate and recommended materials.
IMPORTANT _________________________
This appliance is equipped for Natural or Propane (LP) gas. This appliance is adjusted in the factory with a nozzle size for operation with Natural gas(see table page 79). Nozzle necessary for conv ersion are provided with conversion kit located next to the manual instruction.
To make the connection, connect the mains line to the appliance’s connection pipe, fi tting a shut-off valve (A), to allow the gas supply to be cut off when necessary.
IMPORTANT _________________________
Valv e (A), not supplied with the appliance, must be installed in an easily accessible position and its status (on or off) must be obvious at a glance.
Required Chlorine
Chlorides
Sulphates
Recommended (**)
Manganese
Iron
Copper
< 0.1 mg/l < 30 mg/l < 30 mg/l < 0.1 mg/l < 0.05 mg/l < 0.05 mg/l
(*) The value refers to the amount of water needed for steam production inside the cooking chamber.
(**)Different values of these parameters may cause corrosion if combined with wrong usage and environment.
IMPORTANT _________________________
It is sole responsibility of the operator / purchaser / owner of this equipment to verify that the supply water, treated or not upstream of the water connection , falls within the standard values published in this document. Failure to comply with these values may damage the equipment and void the manufacturer’s warranty of the damaged parts.
20 Combination Oven Installation and Operation Manual
Section 4
Handling and Installation
WATER CONNECTION
WARNING
compliance with the relevant legal requirements, using appropriate and recommended materials.
Make the connection in
IMPORTANT _________________________
This appliance is to be installed to comply with the applicable federal, state, or local plumbing codes having jurisdiction.
B
WATER: RACCOMANDATIONS FOR USE
IMPORTANT _________________________
To maintain the hygienic features and integrity of the stainless steel over time (required for protection against corrosion), daily wash the cooking chamber (see page 84) with suitable detergents and completely dry it before use.
IMPORTANT _________________________
Perform maintenance of the water treatment system (where it is installed) to ensure its proper functionality.
IMPORTANT _________________________
Be sure to use new and fully functional accessories.
IMPORTANT _________________________
Connect the mains line to the appliance’s connection pipe, fi tting a shut-off tap (B) to allow the water supply to be cut off when necessary.
IMPORTANT _________________________
Wherever chemicals are used in the water supply system for water sanifi cation, for example chloramines or sodium hypochlorite, it is necessary to install a lter to guarantee their removal.
IMPORTANT _________________________
Check water pipes and fi ttings for corroded parts, they may pollute the water inside the appliance.
IMPORTANT _________________________
If the water features are such to require a treatment system and the shower launching accessory is installed in the oven (LDR610 for models FX61-101-82- 122 and LDL only for models FX201-202), the water supplied by the latter must also be treated.
Use only detergents, chemicals and cleaning procedures suitable for the appliance.
IMPORTANT _________________________
If the water features are such to require a treatment system, do not introduce untreated water inside the chamber during cooking. For example: if the type of cooking requires the presence of a pan full of water on the bottom pan tray, the water must have the featur es shown in the table on page 20.
Combination Oven Installation and Operation Manual 21
Section 4
Handling and Installation
WATER DRAIN CONNECTION
To perform this operation, do the following.
1. Connect water supply line pipe (A) to the
appliance’s connection pipe (C).
2. Connect vent pipe (D) to the appliance connection
pipe (C) and attach it to support (E).
3.94 in
D
E
C
A
The appliance’s drain line is fi tted with plug (B) to allow discharge of any waste.
C
B
Ø17
22 Combination Oven Installation and Operation Manual
Section 4
Handling and Installation
WASHING SUPPLY CONNECTION
To carry out this operation, proceed as follows:
1. Connect red pipe (A) to pipe (B) and fi t cone (C)
into the cleaner tank (D).
2. Connect blue pipe (E) to pipe (B) and fi t cone
(C) into the sanitizing cleaner tank (F).
Use the cleaner and sanitizer supplied by the appliance manufacturer for the best results.
The chemical composition of the products referred to above is as follows:
Cleaner: caustic soda, concentration less than 20%. Sanitizing cleaner: containing citrates and organic
sequestering agents, less than 15%.
IMPORTANT ________________________
The use of products with different compositions may damage the system and the oven w alls, and any residues deposited may contaminate foods.
CONNECTING THE GAS EXHAUST VENT
IMPORTANT _________________________
Make the connection in compliance with all relevant local and legal requirements, using appropriate and recommended materials.
IMPORTANT _________________________
Maximum exhaust gas temperature at the outlet is approximately 750°F.
C
Minimum
12
B
A
C
CONNECTING TO A FAN EXTRACTOR HOOD
E
F
D
Position the appliance underneath hood (C) as shown in the diagram.
IMPORTANT _________________________
The gas supply valve must open automatically when the fan of the extraction system is switched on.
Combination Oven Installation and Operation Manual 23
Section 4
Handling and Installation
GAS SUPPLY CONVERSION
WARNING
conversion, shut off gas supply before disconnecting the electrical power.
WARNING
that involves electrical connection or disconnection and/or exposure to electrical components, always follow the Electrical LOCKOUT/TAGOUT Procedure. Disconnect all circuits. Failure to comply can cause property damage, injury or death.
The manufacturer has tested the appliance with its own mains gas, identifi ed by the sticker applied to the nameplate.
If the type of gas to be connected is different from that used for testing, proceed as follows.
1. Turn off gas supply valve (A).
2. Change the burner nozzle (see page 87).
3. Remove the testing gas sticker from the data
plate (B) and apply the new one to identify the gas being used.
4. Access the “Service” menu and activate the
“Gas type conversion” procedure (see page 29).
Before proceeding with the
Bef ore performing any service
IMPORTANT _________________________
Upon completing the operation, make sure there are no gas leaks or malfunctions.
WARNING
test for gas leaks. Use a commercial leak detector or a soap and water solution.
WARNING
must be made by an authorized service agent in accordance with the manufacturer’s specifi cations and all applicable codes and requirements of the authority having jurisdiction. If the procedures in these instructions are not followed exactly, a re, an explosion or production of carbon monoxide may result causing property damage, personal injury or death. An authorized service agent is responsible for proper conversion. Installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer’s instructions supplied with the kit.
Do not use an open fl ame to
The gas supply conversion
5. Carry out the appliance testing procedure (see
page 25).
B
A
24 Combination Oven Installation and Operation Manual
Section 4
Handling and Installation
TESTING THE APPLIANCE
IMPORTANT _________________________
Before it is put into service, the system must be tested to check the operating conditions of every sing le component and identify any malfunctions. In this stage, it is important to check that all health and saf ety requirements have been complied with in full.
To test the system, make the following checks.
1. Turn on gas and water supply valves and check
that connections are tight.
2. Turn on the master switch to check the electrical
connection.
3. Check that the mains gas is the same as that
used for commissioning of the appliance, and carry out the conversion procedure if necessary.
4. Check that the gas pressure conforms to values
stated in the table at the back of the manual.
5. Check that the combustion exhaust gases
comply with the requirements.
6. Check the water pressure and adjust if necessary.
7. Check that the safety device is operating correctly.
8. Carry out a cooking cycle without food to ensure
the appliance is operating correctly.
After testing, train the user in all skills necessary to ensure safe operation of the appliance, in accordance with all legal requirements.
WARNING
that involves electrical connection or disconnection and/or exposure to electrical components, always follow the Electrical LOCKOUT/TAGOUT Procedure. Disconnect all circuits. Failure to comply can cause property damage, injury or death.
WARNING
performed by an authorized ser vice agent, in accordance with all relevant local and legal requirements.
Bef ore performing any service
Adjustments must be
CHECKING GAS PRESSURE
To carry out this operation, proceed as follows:
1. Turn off gas supply valve (A).
2. Undo screws and remove the side panel (B).
3. Unscrew screw (C).
4. Connect pressure gauge (D) to pressure test point (E).
5. Turn gas supply valve (A) back on.
B
C
D
IMPORTANT _________________________
During performance of the test procedure and upon completion of the operation, make sure there are no gas leaks or malfunctions.
ADJUSTMENTS RECOMMENDATIONS FOR
ADJUSTMENTS
IMPORTANT _________________________
Before making any type of adjustment, activate all the safety devices provided and decide whether staff at work and those in the vicinity should be informed. In par ticular, turn of f the gas and water supply tap, cut off the electricity supply using the master switch
and prevent access to all devices that might cause unexpected health and safety hazards if turned on.
A
E
6. Switch on the appliance and perform a cooking cycle without food at maximum temperature.
7. Check the pressure gauge reading complies with the values.
Gas type Pressure in kPa (Inches Water Column)
rated minimum maximum Natural gas 1.74 (7”) 0.87 (3.5”) 2.61 (10.5”) Propane 2.74 (11”) 1.99 (8”) 3.23 (13”)
8. Switch off the appliance, turn off gas supply
valve (A), disconnect pressure gauge (D) and retighten screw (C).
Combination Oven Installation and Operation Manual 25
Section 4
Handling and Installation
9. Replace panel (B) and retighten screws when
the operation is complete.
CHECKING THE COMBUSTION EXHAUST GASES
Once the appliance has been connected, proceed to analyze the combustion exhaust gases:
1. Acquire an exhaust gas analyzer and calibrate the instrument in accordance with instructions in the operator’s manual supplied with it.
2. Insert exhaust gas analyzer measuring pipes into the appliance’s exhaust gas discharge lines.
3. Switch on the appliance.
4. Access the “Service” menu and activate the “CO/CO2 Measurement” procedure.
5. Check CO and CO2 emission values fi rst at minimum power (cold), then maximum power, and at minimum power (hot) again.
6. Check that readings obtained are as required by the manufacturer.
7. Fill in the relative test report (enclosed) and send it to the manufacturer to activate the Warranty.
ADJUSTING THE WATER PRESSURE
To carry out this operation, proceed as follows:
1. Undo screws to remove side panel (A).
2. Turn on water supply valve (B).
3. Unscrew ring nut (C).
4. Use screw (D) (cleaning system water intake) to
bring the pressure reading on pressure gauge
(E) to 22 psi (1.5 bar).
If the water pressure is too low, install a device to increase the pressure.
5. Retighten ring nut (C).
6. Unscrew ring nut (F).
7. Turn screw (G) (cooking chamber water intake) to bring pressure reading on pressure gauge (H) to 14.5 psi (1 bar).
If the water pressure is too low, install a device to increase the pressure.
8. Retighten ring nut (F).
9. Return panel (A) to it’s original position and replace screws.
IMPORTANT _________________________
Maximum exhaust gas temperature at the outlet is approximately 750°F (400°C).
H
E
F C
A
D
10. Turn water supply valve (B) off when the operation is complete.
B
G
26 Combination Oven Installation and Operation Manual
OPERATION
Section 5
Operation
RECOMMENDATIONS FOR USE
IMPORTANT _________________________
The rate of accidents resulting from the use of appliances depends on many factors which cannot always be predicted and controlled. Some accidents may be caused by unpredictable environmental factors, while others are caused by misuse or abuse. Being familiar with the appliance and the normal oper ating modes will help reduce the occurrence of accidents or errors.
Use only as intended by the manufacturer and do not tamper with any devices to obtain operations other than those intended.
Before each use, make sure all safety devices are fully installed and functional.
In addition to complying with the above requirements, users must a pply all safety regulations and read the description of the controls and the start-up instr uctions carefully.
F. Knob: Used to select the function required
or modify values. To select one of the zones required (function or value) turn the knob clockwise or counter-clockwise
• Clockwise: scrolls “downwards” through
zones or increases the value shown.
Counter-clockwise: scrolls “upwards” through
zones or decreases the value shown.
After selecting the function required or the value, press the knob to confi rm and save the function or value.
G. On/off button: turns the appliance’s electricity
supply on and off (I=ON; O=OFF).
H. USB port: used to connect a remote data
storage unit to the appliance.
L. HELP button: gives information on the function
that is being used.
Immediately report any irregularities observed or deterioration of the components or parts of the appliance. If necessary, ask for help from a more experienced user or call an authorized service agent for additional help.
DESCRIPTION OF CONTROLS
The illustration shows the appliance’s control panels, while the list details the descriptions and functions of the individual controls.
A. Digital display: displays the selected mode of
operation and alarm codes.
B. Function enabling button: enables the function
shown on the display.
C. Back button: cancels the current operation and
returns to the previous page.
D. Reset button: resets the alarms (beepers and
lights).
E. “START-STOP” button: starts or ends the
selected program cycle, shown on the display (cooking cycle, washing cycle, etc.).
A
B
C
D
F
H G
L
E
Combination Oven Installation and Operation Manual 27
Section 5
Operation
SWITCHING THE APPLIANCE ON AND OFF
Proceed as follows:
Lighting
1. Operate the appliance’s master switch to connect it to the electrical power supply.
2. Turn on gas supply valve.
3. Turn on water supply valve.
4. Press button (G) to turn on the appliance.
5. Display (A) comes on, after a few seconds it
shows the page. >>>
A
G
6. Press OK to reset and go to the next page.
IMPORTANT
The N value of the hours is the residual cooking time between one wash and the next (max.12 h - min. 1h).
The display will show page. >>>
7. Press OK to go to the main functions of the appliance.
IMPORTANT
The Y value of the hours is the residual water introduction time in the chamber during a cooking process available between one descaling and the next (max 15h - min 1h).
Turning off
IMPORTANT
Always switch off the appliance after use.
8. Press button (G) to switch off the appliance.
9. Turn off gas supply valve.
10. Turn off water supply valve.
11. Cut off main electrical supply using the appliance’s master switch.
28 Combination Oven Installation and Operation Manual
MENU STRUCTURE CHART
The chart shows the various display pages covering the various operating modes.
Section 5
Operation
A. Presentation page: displayed when the
appliance is switched on.
B. Main functions page (home page): used to access
the pages for programming and display of the appliance’s operating parameters (see page 30).
C. Manual cooking” page: used to enter the data
(temperature, cooking time, etc.) to allow cooking to be performed in “manual mode” (see page 40).
D. “Multi-easy” page: this is used to activate the
function for the simultaneous managementof the stored cooking processes (see page 57).
E. “CF3 memorized cooking” page: used to select,
amend or create cooking programs (see page 50).
F. “C3 automatic cooking” page: used to recall
the cooking modes pre-set for the different foods (see page 47).
G. “Special cooking” page: used to recall
the particular cooking mode (e.g. Smoking, pasteurization, holding, BT cooking, dry, delta T, vacuum, regeneration, favorites) (see page 56).
H. “Cook & Chill” page: this is used to manage
cooking programs associated with the blast chiller (see page 65).
I. “Automatic washing” page: used to select the
type of program for cleaning of the appliance (see page 65).
L. “Settings” page: used to set the functioning
parameters of the appliance (see page 34).
M. “Service” page: function for the exclusive use
of an authorized technician (to be used with Password).
N. ”HACCP” page: used to display the HACCP
data acquired during different cooking (see page 74).
N. ”Data load/download” page: used to load
the oven with new cooking programs or to download the cooking programs from the oven on to an external memory unit (USB Memory) (see page 75).
Combination Oven Installation and Operation Manual 29
Section 5
Operation
HOW TO ACCESS THE MENU PAGES
Proceed as follows.
1. Select function required (submenu) using the knob.
2. Press knob to confi rm selection.
3. Select operating setting value to be modifi ed using the knob.
4. Press knob to confi rm selected value.
5. Modify the value of the selected setting using the knob.
6. Press knob to confi rm the new value displayed.
HOW TO ENTER ALPHANUMERICAL VALUES
Proceed as follows:
1. Use the knob to select the fi rst character (letter or number) required. >>>
2. Press knob to confi rm highlighted selection. >>>
3. Select the second character (letter or number) required using the knob. >>>
30 Combination Oven Installation and Operation Manual
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