ANALOG DEVICES LTC 3824 EMSE Datasheet

Page 1
LTC3824
High Voltage Step-Down
Quiescent Current

FeaTures

n
Wide Input Range: 4V to 60V
n
Current Mode Constant Frequency PWM
n
Very Low Dropout Operation: 100% Duty Cycle
n
Programmable Switching Frequency:
200kHz to 600kHz
n
Selectable High Efficient Burst Mode® Operation:
40µA Quiescent Current
n
Easy Synchronization
n
8V, 2A Gate Drive (VCC > 10V) for Industrial High
Voltage P-Channel MOSFET
n
Programmable Soft-Start
n
Programmable Current Limit
n
Available in a Small 10-Pin Thermally Enhanced
MSE Package

applicaTions

n
Industrial and Automotive Power Supplies
n
Telecom Power Supplies
n
Distributed Power Systems

DescripTion

The LTC®3824 is a step-down DC/DC controller designed to drive an external P-channel MOSFET. With a wide input range of 4V to 60V and a high voltage gate driver, the LTC3824 is suitable for many industrial and automotive high power applications. Constant frequency current mode operation provides excellent performance.
The LTC3824 can be configured for Burst Mode operation. Burst Mode operation enhances low current efficiency (only 40µA quiescent current) and extends battery run time. The switching frequency can be programmed up to 600kHz and is easily synchronizable.
Other features include current limit, soft-start, micropower shutdown, and Burst Mode disable.
The LTC3824 is available in a 10-lead MSE power package.
L, LT, LTC, LTM and Burst Mode are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5731964.

Typical applicaTion

V
5.5V TO 60V
33µF
100V
IN
C
IN
392k
+
0.1µF
5V/2A Buck Converter
C
CAP
0.1µF
CAP
V
CC
SENSE
LTC3824
R
SET
GND
SYNC/MODE
SS
GATE
V
FB
V
C
10k
3.3nF
R
S
0.025Ω
22µH
100pF
51Ω
422k
80.6k
3824 TA01
C
OUT
100µF ×2
Efficiency and Power Loss vs Load Current
100
EFFICIENCY
90
80
70
V
OUT
5V 2A
EFFICIENCY (%)
60
POWER LOSS
50
10 100
LOAD CURRENT (mA)
VIN = 12V
VIN = 40V
VIN = 40V
VIN = 12V
2.5
2.0
POWER LOSS (W)
1.5
1.0
0.5
0
20001000
3824 TA01a
3824fg
1
Page 2
LTC3824
TOP VIEW

pin conFiguraTionabsoluTe MaxiMuM raTings

(Note 1)
VCC ...........................................................................65V
SS, R V
C
, VFB .............................................................4V
SET
...............................................................................3V
SYNC/MODE ...............................................................6V
– V
V
CC
..............................................................1V
SENSE
Operating Junction Temperature Range
(Note 2) .................................................. –55°C to 150°C
1
GND
SYNC/MODE
EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB
2
11
3
R
SET
V
4
C
V
5
FB
MSE PACKAGE
10-LEAD PLASTIC MSOP
= 150°C, θJA = 43°C/W, θJC = 3°C/W
T
JMAX
10
CAP
9
GATE
8
V
CC
SENSE
7
SS
6
Storage Temperature Range ..................... –65° to 150°C
Lead Temperature (Soldering, 10 sec) .................. 300°C
orDer inForMaTion
LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC3824EMSE#PBF LTC3824EMSE#TRPBF LTBRZ 10-Lead Plastic MSOP –40°C to 125°C LTC3824IMSE#PBF LTC3824IMSE#TRPBF LTCGZ 10-Lead Plastic MSOP –40°C to 125°C LTC3824HMSE#PBF LTC3824HMSE#TRPBF LTCGZ 10-Lead Plastic MSOP –40°C to 150°C LTC3824MPMSE#PBF LTC3824MPMSE#TRPBF LTCGZ 10-Lead Plastic MSOP –55°C to 150°C
LEAD BASED FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC3824EMSE LTC3824EMSE#TR LTBRZ 10-Lead Plastic MSOP –40°C to 125°C LTC3824IMSE LTC3824IMSE#TR LTCGZ 10-Lead Plastic MSOP –40°C to 125°C
LTC3824HMSE LTC3824HMSE#TR LTCGZ 10-Lead Plastic MSOP –40°C to 150°C LTC3824MPMSE LTC3824MPMSE#TR LTCGZ 10-Lead Plastic MSOP –55°C to 150°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/
The l denotes the specifications which apply over the specified operating
elecTrical characTerisTics
junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VCC = 12V, R
= 392k, C
SET
= 0.1µF. No load on any
CAP
outputs, unless otherwise specified.
PARAMETER CONDITIONS MIN TYP MAX UNITS
Supply Voltage (V
Supply Current (I
Supply Current (I
)
CC
) VC ≤ 0.4V (Switching Off), VCC ≤ 60V
VCC
) Burst Mode Operation VCC ≤ 60V, SYNC/MODE Open, VC = 0.6V 40 65 µA
VCC
Supply Current in Shutdown V
V
= 0V (Burst Mode Operation Disable)
SYNC
≤ 25mV, VCC ≤ 60V
C
≤ 25mV, VCC = 12V
V
C
l
4 60 V
0.8 1.3 mA
l
l
9 20
5 10
30
15
µA µA
µA µA
Voltage Amplifier gm
Reference Voltage (V
)
REF
LTC3824E/LTC3824I
LTC3824MP/LTC3824H Transconductance FB Input Current V
VC = 0.8V, IVC = ±2µA
= V
FB
(Note 3): LTC3824E/LTC3824I
REF
LTC3824MP/LTC3824H
High IVC = 0 1.6 V
V
C
l l
0.792
0.788
0.788
0.8 0.808
0.812
0.816
220 260 370 µmho
l l
10 10
30 60
V V V
nA nA
3824fg
2
Page 3
LTC3824
elecTrical characTerisTics
The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VCC = 12V, R outputs, unless otherwise specified.
PARAMETER CONDITIONS MIN TYP MAX UNITS
Low IVC = 0 0.35 0.5 V
V
C
Source Current VVC = 0.5V to 1.3V, VFB = V
V
C
Sink Current VVC = 0.7V to 1.3V, VFB = V
V
C
Threshold for Switching Off V
V
C
Soft-Start Current I
Burst Mode Threshold VCC ≤ 60V, VC Rising, SYNC/MODE Open 0.84 V
V
C
Burst Mode Threshold Hysteresis VCC ≤ 60V 0.04 V
V
C
SS
SENSE Voltage at Burst Mode Operation (V
SYNC/MODE
VSS = 0.1V to 1.5V
CC–VSENSE
= 0V (Note 4)
) at 30% Duty Cycle
70% Duty Cycle Current Limit Threshold (V
CC–VSENSE
) VCC ≤ 60V: LTC3824E/LTC3824I
LTC3824MP/LTC3824H FB Overvoltage Threshold V Sense Input Current V
= 1.6V 8 %
C
= V
SENSE
CC
Oscillator
Switching Frequency R
= 392k: LTC3824E/LTC3824I
SET
LTC3824MP/LTC3824H
= 200k
R
SET
Synchronization Pulse Threshold
Rising Edge V
SYNC
on SYNC Pin Synchronization Frequency Range R
V
RSET
= 392k
SET
R
= 200k
SET
R
= 392k 1.2 V
SET
Minimum On-Time (Measured at GATE Pin) CCM Operation (Note 5) 350 ns Switching Frequency Foldback V
= 0.3V
FB
Gate Driver
GATE Bias Voltage (V
) 9V ≤ VCC ≤ 60V, I
CC–VCAP
GATE
LTC3824MP/LTC3824H
GATE Bias Voltage (V
GATE High Voltage (V
–GND) 4V ≤ VCC ≤ 8V, I
CAP
CC–VGATE
) 4V ≤ VCC ≤ 60V, I GATE Peak Source Current C GATE Low Voltage (V
GATE–VCAP
) 8V ≤ VCC ≤ 60V, I
GATE Peak Sink Current C
= 12V, I
V
CC
6V ≤ V
CC
= 10nF 2.5 A
GATE
4V ≤ V
CC
= 10nF 2.5 A
GATE
GATE
≤ 8V, I
< 8V, I
= 15mA
= 10mA
GATE
= 15mA
GATE
GATE
GATE
= 10mA
GATE
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: The LTC3824 is tested under pulsed load conditions such that T
≈ TA. The LTC3824E is guaranteed to meet performance specifications
J
from 0°C to 85°C operating junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design characterization and correlation with statistical process controls. The LTC3824I is guaranteed over the –40°C to 125°C operating junction temperature range. The LTC3824H is guaranteed over the –40°C to 150°C operating junction temperature range. The LTC3824MP is guaranteed
–100mV (V
REF
+100mV (V
REF
= 0V) 15 µA
SYNC
= 0V) 15 µA
SYNC
= 10mA: LTC3824E/LTC3824I
= –15mA 0.5 0.8 V
= 15mA
and tested over the full –55°C to 150°C operating junction temperature range. High junction temperatures degrade operating lifetimes; operating lifetime is derated for junction temperatures greater than 125°C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. The junction temperature (T temperature (T
, in °C) and power dissipation (PD, in Watts) according to
A
the formula: T
= TA + (PD • θJA)
J
where θ
(in °C/W) is the package junction to ambient thermal
JA
impedance.
= 392k, C
SET
= 0.1µF. No load on any
CAP
l
3
l
2.5
5 7.5
0.4 V
8
30 20
l l
80 75100
100
120 120
0.1 2 µA
l
170
l
170
l
320 400 460 kHz
200 200
230 240
1.3 V
l
230
l
460
l
35 50 75 kHz
l
7.0
l
6.8
l
6.8 V
0.2 0.85 1.5
l
7.9
7.9
0.1
300 600
8.8
8.9
2.8
0.5 V
0.05
, in °C) is calculated from the ambient
J
µA µA
mV mV
mV mV
kHz kHz
kHz kHz
V V
V V
V
3824fg
3
Page 4
LTC3824
FREQUENCY (kHz)
700

elecTrical characTerisTics

Note 3: This parameter is tested in a feedback loop that servos VFB to the reference voltage with the V
Note 4: This specification represents the maximum voltage on V switching (GATE pin) is guaranteed to be off. The nominal value of V
pin forced to 1V.
C
where
C
C
Note 5: The LTC3824 typically enters Burst Mode operation when the load is less than one third the current limit. If minimum on-time is violated, cycle skipping may occur at higher current levels.
where switching turns off is 0.7V.

Typical perForMance characTerisTics

(V)
CAP
-V
CC
V
8.5
8.4
8.3
8.2
8.1
8.0
7.9
7.8
7.7
7.6
(VCC-V
0 10
) vs I
CAP
20 30 40
I
GATE
GATE
at V
(mA)
DRIVE
Low
50
3824 G01
(mA)
CC
I
ICC vs V
3
2
1
0
0
CC
20 30 40
10
VFB = 0.75V
VFB = 0.85V
VCC (V)
TA = 25°C unless otherwise noted.
Switching Frequency Change
50 60
3824 G02
vs VCC at R
3
2
1
0
–1
ΔFREQUENCY (kHz)
–2
–3
0
20 30 40
10
SET
= 392kΩ
VCC (V)
50 60
3824 G03
0.4
0.2
(mV)
REF
ΔV
–0.2
–0.4
Change vs V
V
REF
0
0
10 20 30 40
CC
VCC (V)
50 60
3824 G04
Switching Frequency vs R
600
500
400
300
200
100
100
200 300
R
(kΩ)
SET
SET
400
3824 G05
(mV)
REF
V
–1
–2
V
5
4
3
2
1
0
–75 –50
REF
vs Temperature
–25 0 25 50
DIE TEMPERATURE (°C)
75 100 150125
3824 G06
4
3824fg
Page 5
LTC3824
Typical perForMance characTerisTics
Burst Mode Disabled at I
V
OUT
10mV/DIV
INDUCTOR
CURRENT
1A/DIV
V
OUT
50mV/DIV
= 200mA, V
LOAD
I
= 200mA
LOAD
Burst Mode Operation V
V
=12V, V
IN
OUT
= 5V, I
OUT
4µs/DIV
LOAD
= 5V
OUT
= 200mA
V
50mV/DIV
INDUCTOR
CURRENT
1A/DIV
3824 G07
= 5V
OUTPUT VOLTAGE
AC COUPLED
100mV/DIV
TA = 25°C unless otherwise noted.
Burst Mode Operation V
V
OUT
=12V, V
IN
OUT
= 3V, I
20µs/DIV
LOAD
OUT
= 200mA
Load Current Step Response
= 3V
3824 G08
INDUCTOR
CURRENT
1A/DIV
50µs/DIV
3824 G09
INDUCTOR
CURRENT
2A/DIV
100µs/DIV
3824 G10
3824fg
5
Page 6
LTC3824
pin FuncTions
GND (Pin 1): Chip Ground Pin.
SYNC/MODE (Pin 2): Synchronization Input and Burst
Mode Operation Enable/Disable. If this pin is left open or pulled higher than 2V, Burst Mode operation will be enabled at light load and the typical threshold of entering Burst Mode operation is one third of current limit. If this pin is grounded or the synchronization pulse is present with a frequency greater than 20kHz then Burst Mode operation is disabled and the LTC3824 goes into pulse skipping at light loads. To synchronize the LTC3824, the duty cycle of the synchronizing pulse can range from 10% to 70% and the synchronizing frequency has to be higher than the programmed frequency.
R
(Pin 3): A resistor from R
SET
LTC3824 switching frequency.
VC (Pin 4): The Output of the voltage error amplifier gm and the control signal of the current mode PWM control loop. Switching starts at 0.7V, and higher VC corresponds to higher inductor current. When VC is pulled below 25mV, the LTC3824 goes into micropower shutdown.
to ground sets the
SET
VFB (Pin 5): Error Amplifier Inverting Input. A resistor divider to this pin sets the output voltage. When VFB is less than 0.5V, the switching frequency will fold back to 50kHz to reduce the minimum on-cycle.
SS (Pin 6): Soft-Start Pin. A capacitor on this pin sets the output ramp-up rate. The typical time for SS to
A
reach the programmed level is (C • 0.8V)/5µ
SENSE (Pin 7): Current Sense Input Pin. A sense re­sistor, R 100mV/RS.
V
CC
ing is required.
GATE (Pin 9): Gate Drive for The External P-channel MOSFET. Typical peak drive current is 2.5A and the drive voltage is clamped to 8V when V
CAP (Pin 10): A Low ESR Capacitor of at Least 0.1µF is required from this pin to V tor for biasing the gate driver circuitry.
GND (Exposed Pad Pin 11): Ground. Must be soldered to PCB with expanded metal trace for rated thermal per­formance.
, from VIN to SENSE sets the current limit to
S
(Pin 8): Chip Power Supply. Power supply bypass-
is higher than 9V.
CC
to bypass the internal regula-
CC
.
6
3824fg
Page 7
block DiagraM
+
1.1V SS
2.5V1.8V
R
GND
100k
+
+
1.5V
SET
M2
SHUTDOWN
Burst Mode OPERATION
CONTROL
50pF
SYNC/ MODE
R
FREQ
0.3µA
+
OSC
LTC3824
SENSE
V
CC
Burst Mode
DISABLE
Y1
+
+
2V
+
Y6
Q
S
R
OR1
Y2
0.1V
+
0.025V
PWM
+
+
+
1
6
+
+
+
REFERENCE
V
REF
50KHz FOLDBACK
SYNC DISABLE
SLOPE COMP
GM
+
GATE
B1
C
CAP
FB
CAP
0.1µF
D1
+
8V
+
E1
M1
+
0.5V
+
Y5
D6
D7
D4
5µA
V
0.8V
2.5V
REF
V
IN
R
S
Q1
L
C2
RF2
RF1
V
OUT
C
OUT
applicaTions inForMaTion
Operation
The LTC3824 is a constant frequency current mode buck controller with programmable switching frequency up to 600kHz.
Referring to the Block Diagram, the LTC3824’s basic functions include a transconductance amplifier gm to regulate the output voltage and control the current mode PWM current loop, the necessary logic to control the PWM switching cycles, a high speed gate driver to drive an external high power P-channel MOSFET and a voltage regulator to bias the gate driver circuit.
V
C
R1 2k
C1 470pF
SS
C
SS
0.1µF
3824 BD
In normal operation each switching cycle starts with switch turn-on and the inductor current is sampled through the current sense resistor. This current is amplified and then compared to the error amplifier output V
to turn the
C
switch off. Voltage loop regulates the output voltage to the programmed level through the output resistor divider and the error amplifier. Amplifier E1 regulates the gate drive low to approximately 8V below V 9V, and C
stabilizes the voltage. Note that when VCC is
CAP
for VCC higher than
CC
lower than 9V, gate drive high will be within 0.5V of VCC and gate drive low within 1V of ground.
Important features include shutdown, current limit, soft­start, synchronization and low quiescent current.
3824fg
7
Page 8
LTC3824
applicaTions inForMaTion
Burst Mode Operation
The LTC3824 can be configured for Burst Mode operation to enhance light load efficiency (only 40µA quiescent current) and extend battery run time by leaving the SYNC/MODE pin open or pulling it higher than 2V. In this mode, when output load drops the loop control voltage VC also drops and when VC reaches approximately 0.9V at low duty cycle the LTC3824 goes into sleep mode with the switch turned off. During sleep mode the output voltage drops and VC rises up. When VC goes up to around 70mV the LTC3824 will turn on the switch and the burst cycle repeats. If the SYNC/MODE pin is grounded the Burst Mode operation will be disabled and the LTC3824 skips cycles at light load.
Oscillation Frequency Setting and Synchronization
The switching frequency of the LTC3824 can be set up to 600kHz by a resistor, R
For 200kHz, R vs R
graph in the Typical Performance Characteris-
FREQ
= 392k. See the Switching Frequency
FREQ
, from the R
FREQ
pin to ground.
SET
tics section. With a 100ns one-shot timer on-chip, the LTC3824 provides flexibility on the sync pulse width. The sync pulse threshold voltage level is about 1.2V.
Short-Circuit Protection
In normal operation when the output voltage is in regulation,
is regulated to 0.8V. If the output is shorted to ground
V
FB
and V
drops below 0.5V the switching frequency will be
FB
reduced to 50kHz to allow the inductor current to discharge and prevent current runaway. Note that synchronization is enabled only when V
is above 0.5V.
FB
Soft-Start
During soft-start, the voltage on the SS pin (V
) is the
SS
reference voltage that controls the output voltage and the output ramps up following V
. The effective range of VSS
SS
is from 0V to 0.8V. The typical time for the output to reach the programmed level is:
where CSS is the capacitor connected from the SS pin to GND.
Overvoltage Protection
To achieve good output regulation in Burst Mode operation, an overvoltage comparator, OVP, with a threshold adap­tive to the V In Burst Mode operation with low V threshold is approximately 2% above V
voltage is used to monitor the FB voltage.
C
voltage, the OVP
C
and the V
REF
REF
is also shifted lower by 2% to contain the output ripple and to keep output regulation constant. As output load increases, OVP threshold increases with V to 8% above V
REF
.
voltage to up
C
Shutdown Mode Quiescent Current
When the V
pin is pulled down below 25mV the LTC3824
C
goes into micropower shutdown mode and only draws 7µA.
Output Voltage Programming
With a 0.8V feedback reference voltage, V voltage, V
, is programmed by a resistor divider as
OUT
, the output
REF
shown in the Block Diagram.
V
Current Sense Resistor R
= 0.8V (1+RF1/RF2)
OUT
and Current Limit
S
The maximum current the LTC3824 can deliver is deter­mined by:
I
OUT(MAX)
= 100mV/RS – I
where 100mV is the internal 100mV threshold across V and V
SENSE
current. R
, and I
should be placed very close to the power switch
S
is the inductor peak-to-peak ripple
RIPPLE
RIPPLE
/2
CC
with very short traces. Good kelvin sensing is required for accurate current limit.
0.8V
C
tSS=
SS
5μA
3824fg
8
Page 9
applicaTions inForMaTion
I
L(MAX )
= I
OUT(MAX)
+
I
RIPPLE
2
where I
RIPPLE
=
(V
IN
– V
OUT
) D
f L
and Duty Cycle D =
V
OUT
+ V
D
VIN+ V
D
L =
(V
IN–VOUT
) D
f 0.4 I
OUT(MAX)
LTC3824
Inductor Selection
The maximum inductor current is determined by :
VD is the catch diode D1 forward voltage and f is the switching frequency.
A small inductance will result in larger ripple current, output ripple voltage and also larger inductor core loss. An empirical starting point for the inductor ripple current is about 40% of maximum DC current.
The saturation current level of the inductor should be sufficiently larger than I
L(MAX)
.
The power dissipated by the MOSFET when the LTC3824 is in continuous mode is given by :
V
OUT+VD
=
VIN+ V
+ K(VIN)2(I
(I
)2(1)R
OUT
D
)(C
OUT
RSS
DS(ON)
)(f)
P
MOSFET
The first term in the equation represents the I2R losses in the device and the second term is the switching losses. K (estimated as 1.7) is an empirical factor inversely related to the gate drive current and has the unit of 1/Amps. The δ term accounts for the temperature coefficient of the R of the MOSFET, which is typically 0.4%/°C. C
RSS
DS(ON)
is the MOSFET reverse transfer capacitance. Figure 1 illustrates the variation of normalized R
over temperature for
DS(ON)
a typical power MOSFET.
2.0
1.5
1.0
Power MOSFET Selection
Important parameters for the power MOSFET include the drain-to-source breakdown voltage (BV voltage (V to-source voltage, the gate-to-source and gate-to-drain charges (Q current (I (R
TH(JC)
The gate drive voltage is set by the 8V internal regulator. Consequently, at least 10V V in high voltage applications.
In order to calculate the junction temperature of the power MOSFET, the power dissipated by the device must be known. This power dissipation is a function of the duty cycle, the load current and the junction temperature itself (due to the positive temperature coefficient of R dissipation calculation should be based on the worst-cast specifications for V maximum duty cycle, the voltage and temperature ranges, and the R
), the threshold
DSS
), the on-resistance (R
GS(TH)
and QGD, respectively), the maximum drain
GS
) and the MOSFET’s thermal resistance
D(MAX)
) and R
DS(ON)
.
TH(JA)
rated MOSFETs are required
GS
SENSE(MAX)
of the MOSFET listed in the data sheet.
, the required load current at
DS(ON)
DS(ON)).
) versus gate-
The power
0.5
δ NORMALIZED ON-RESISTANCE
0
–50
Figure 1. Normalized R
0
JUNCTION TEMPERATURE (°C)
50
vs Temperature
DS(ON)
100
150
3824 F01
From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following formula:
= TA + P
T
J
The R the R
TH(JA)
TH(JC)
MOSFET
to be used in this equation normally includes
for the device plus the thermal resistance from
the case to the ambient temperature (R
can then be compared to the original assumed value
of T
J
• R
TH(JA)
TH(CA)
). This value
used in the calculation.
Output Diode Selection
The catch diode carries load current during the switch off-time. The average diode current is therefore dependent
3824fg
9
Page 10
LTC3824

applicaTions inForMaTion

on the P-channel switch duty cycle. At high input voltages the diode conducts most of the time. As V
the diode conducts only a small fraction of the time.
V
OUT
approaches
IN
The worst condition for the diode is when the output is shorted to ground. Under this condition the diode must safely handle the maximum current at close to 100% of the time. Therefore, the diode must be carefully chosen to meet the worst case voltage and current requirements.
Under normal conditions, the average current conducted by the diode is:
= I
I
D
• (1 – D)
OUT
A fast switching Schottky diode must be used to optimize efficiency.
and C
C
IN
A low ESR input capacitor, C
Selection
OUT
, sized for the maximum
IN
RMS P-channel switch current is required to prevent large input voltage transients. The maximum RMS capacitor current is given by:
V
I
RMS=IOUT(MAX)
OUT
V
IN
This formula has a maximum at VIN = 2V
/2. This simple worst-case condition is commonly used
I
OUT
V
V
IN
OUT
– 1
OUT
, where I
RMS
=
for design because even significant deviations do not offer much relief. Note that ripple current ratings from capacitor manufacturers are often based on only 2000 hours of life which makes it advisable to further derate the capacitor, or choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design.
The selection of C
is determined by the effective series
OUT
resistance (ESR) that is required to minimize voltage ripple and load step transients as well as the amount of bulk capacitance that is necessary to ensure that the control loop is stable.
The output ripple, V
ΔV
≤ ΔILESR+
OUT
 
, is determined by:
OUT
1
OUT
 
8fC
The output ripple is highest at maximum input voltage since ∆I
increases with input voltage. Multiple capacitors
L
placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Special polymer capacitors offer very low ESR but have lower capacitance density than other types. Tantalum capacitors have the highest capacitance density but it is important to only use types that have been surge tested for use in switching power supplies. Aluminum electrolytic capacitors have significantly higher ESR, but can be used in cost-sensitive applications provided that consideration is given to ripple current ratings and long-term reliability. Ceramic capaci­tors have excellent low ESR characteristics but can have a high voltage coefficient and audible noise.
Efficiency Considerations
The efficiency of a switching regulator is equal to the output power divided by the input power. Percentage efficiency can be expressed as:
% Efficiency = 100%–(L1 + L2 + L3 +......)
where L1, L2, L3...are the individual loss components as a percentage of the input power. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Although all dissipative elements in the circuit produce losses, the following are the main sources:
1. The supply current into V
. The VCC current is the sum
CC
of the DC supply current and the MOSFET driver and control currents. The DC supply current into the V
CC
pin is typically about 1mA. The driver current results from switching the gate capacitance of the power MOSFET; this current is typically much larger than the DC current. Each time the MOSFET is switched on and off, a packet of gate charge Q
throughout the external bypass capacitor, C
V
CC
is transferred from the CAP pin to
G
CAP
. The resulting dQ/dt is a current that must be supplied to the capacitor by the internal regulator.
I
PIC = V
= 1mA + f • Q
Q
• I
IN
Q
G
10
3824fg
Page 11
applicaTions inForMaTion
LTC3824
2. Power MOSFET switching and condution losses:
+ V
V
P
MOSFET
OUT
=
VIN+ V
+ K(VIN)2(I
D
D
OUT
(I
OUT
)(C
)2(1)R
)(f)
RSS
DS(ON)
3. The I2R losses of the current sense resistor:
P
(SENSE R)
= (I
)2 • R • D
OUT
where D is the duty cycle
4. The inductor loss due to winding resistance:
P
(WINDING)
= (I
OUT
)
2
• R
W
5. Loss of the catch diode:
P
(DIODE)
= I
6. Other losses, including C
• VD • (1–D)
OUT
and C
IN
ESR dissipation
OUT
and inductor core losses, generally account for less than 2% of total losses.
PCB Layout Considerations
Place the LTC3824 and associated components tightly together and next to the section with power components.
Use a local via to ground plane for all pads that connect to ground. Use multiple vias for power components.
Connect the current sense input directly to the current sense resistor pad. V
and SENSE are the inputs of the
CC
internal current sense amplifier and should be connected as close to the sense resistor pads as possible. A 100pF capacitor is required across the V
and sense pins for
CC
noise filtering and should be placed as close to the pins as possible.
Design Example
As an example, the LTC3824 is designed for an automo­tive 5V power supply with the following specifications:
Maximum I
= 2A, typical VIN = 6V to 18V and can reach
OUT
60V briefly during load dump condition, and operating switching frequency = 400kHz.
For f = 400kHz, R
is chosen to be 180k.
SET
To achieve best performance from a LTC3824 circuit, the PC board layout must be carefully designed. For lower power applications, a 2-layer PC board is sufficient. However, at higher power levels, a multiple layer PC board is recom­mended. Using a solid ground plane under the circuit is the easiest way to ensure that switching noise does not affect the operation.
In order to help dissipate the power from the MOSFET and diode, keep the ground plane on the layers closest to the layers where power components are mounted. Use power planes for the MOSFET and diode in order to improve the spreading of heat from these components into the PCB.
For best electrical performance the LTC3824 circuit should be laid out as following:
Place all power components in a tight area. This will minimize the size of high current loops. Orient the input and output capacitors and current sense resistor in a way that minimizes the distance between the pads connected to ground plane.
Allow inductor ripple current to be 0.8A (40% of the maximum output current) at V
(18V –5V)5V
(400kHz 0.8A)18V
will be selected based on the ESR that is required
C
L =
OUT
= 18V,
IN
= 12μH
to satisfy the output voltage ripple requirement and the bulk capacitance needed for loop stability. For this design a 220µF tantalum capacitor is used.
For worse-case conditions C
should be rated for at least
IN
1A ripple current (half of the maximum output current). A 47µF tantalum capacitor is adequate.
A current limit of 3.3A is selected and R
SENSE
can be
calculated by :
R
SENSE
100mV
=
3.3A
= 0.03Ω
and a 25mΩ resistor can be used.
3824fg
11
Page 12
LTC3824
BOTTOM VIEW OF
Typical applicaTion
V
IN
12.5V TO 60V
33µF 100V
C
IN1
C
IN2
2.2µF 100V
+
301k
0.1µF
package DescripTion
12V 2A Buck Converter
: SANYO 63MV68AX
C
IN1
: TDK C4532X7R2A225M
100pF
C
IN2
: SANYO OSCON, 16SP270M, TDKC2012X7RIC105K
C
OUT
L1: D104C919AS-330M D1: SS3H9 Q1: Si7465DP
R
S
0.025Ω
Q1
L1
33µH
1000pF
D1
68k
R
GND
SS
SET
CAP
LTC3824
V
C
C
0.1µF
SENSESYNC/MODE
15k
1000pF
CAP
GATE
V
CC
V
FB
MSE Package
10-Lead Plastic MSOP, Exposed Die Pad
(Reference LTC DWG # 05-08-1664 Rev G)
113k
8.06k
3824 TA02
V
OUT
12V
1µF
+
C
OUT
270µF
16V X7R
2A
EXPOSED PAD OPTION
1.88 ± 0.102 (.074 ± .004)
5.23
(.206)
MIN
0.305 ± 0.038
(.0120 ± .0015)
TYP
RECOMMENDED SOLDER PAD LAYOUT
0.254 (.010)
GAUGE PLANE
0.18
(.007)
NOTE:
1. DIMENSIONS IN MILLIMETER/(INCH)
2. DRAWING NOT TO SCALE
3. DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.152mm (.006") PER SIDE
4. DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.152mm (.006") PER SIDE
5. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.102mm (.004") MAX
6. EXPOSED PAD DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH ON E-PAD SHALL NOT EXCEED 0.254mm (.010") PER SIDE.
1.68 ± 0.102
(.066 ± .004)
(.0197)
DETAIL “A”
DETAIL “A”
0.50
BSC
0° – 6° TYP
0.889 ± 0.127 (.035 ± .005)
3.20 – 3.45
(.126 – .136)
0.53 ± 0.152
(.021 ± .006)
SEATING
PLANE
3.00 ± 0.102 (.118 ± .004)
(NOTE 3)
4.90 ± 0.152
(.193 ± .006)
0.17 – 0.27
(.007 – .011)
TYP
1.10
(.043)
MAX
1
10
1 2
0.50
(.0197)
BSC
8910
7
4 5
3
6
1.88
(.074)
1.68
(.066)
DETAIL “B”
0.497 ± 0.076
(.0196 ± .003)
3.00 ± 0.102 (.118 ± .004)
(NOTE 4)
0.86
(.034)
REF
0.1016 ± 0.0508 (.004 ± .002)
MSOP (MSE) 0910 REV G
0.05 REF
DETAIL “B”
CORNER TAIL IS PART OF
THE LEADFRAME FEATURE.
FOR REFERENCE ONLY
NO MEASUREMENT PURPOSE
REF
0.29 REF
3824fg
12
Page 13
LTC3824
revision hisTory
REV DATE DESCRIPTION PAGE NUMBER
F 12/10 E-grade Ordering Information updated to 125°C
EC header corrected to Operation Junction Temperature Updated/corrected Note 2 Updated Block Diagram Shutdown section updated Package updated Related Parts updated per Marketing request
G 3/11 Updated Temperature Range for MP-grade part
Added LTC3824MP to Electrical Characteristics tables Updated Note 2 Updated Typical Application
(Revision history begins at Rev F)
2 2 3 7
8 12 14
2
2, 3
3 14
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa­tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
3824fg
13
Page 14
LTC3824

Typical applicaTion

V
IN
4.5V TO 60V
C
33µF
100V
IN1
+
C
IN2
2.2µF 100V
CAP
LTC3824
3V 2A Buck Converter
C
CAP
0.1µF
V
CC
SENSESYNC/MODE
100pF
C
: SANYO 63MV68AX
IN1
: TDK C4532X7R2A225M
C
IN2
: SANYO OSCON, 16SP270M, TDKC2012X7RIC105K
C
OUT
L1: D104C919AS-330M D1: SS3H9 Q1: Si7465DP
R
S
0.025Ω
301k
0.1µF
R
GND
SS
SET
GATE
V
FB
V
C
15k
1000pF
Q1
L1
D1
33µH
100pF
51Ω
255k
80.6k
3824 TA02a
+
C
OUT
270µF
1µF 16V
V
OUT
3.3V 2A

relaTeD parTs

PART NUMBER DESCRIPTION COMMENTS
LTC3891 60V, Low I
Synchronous Step-Down DC/DC Controller with
Q
99% Duty Cycle and Low 95ns Minimum On-Time
LT3845A 60V, Low I
Synchronous Step-Down DC/DC Controller Adjustable Fixed Operating Frequency 100kHz to 500kHz,
Q
LTC3812-5 60V Synchronous Step-Down DC/DC Controller Constant On-Time Valley Current Mode, 4V ≤ V
LTC3810 100V Synchronous Step-Down DC/DC Controller Constant On-time Valley Current Mode, 4V ≤ V
LTC3890/LTC3890-1 60V, Low I
, Dual 2-Phase Synchronous Step-Down DC/DC
Q
Controllers with 99% Duty Cycle and 95ns Minimum On-Time
LTC3834/LTC3834-1 LTC3835/LTC3835-1
LTC3857/LTC3857-1 LTC3858/LTC3858-1
LTC3859 Low I
, Single Output Synchronous Step-Down DC/DC
Low I
Q
Controllers with 99% Duty Cycle
, Dual Output 2-Phase Synchronous Step-Down DC/DC
Low I
Q
Controllers with 99% Duty Cycle
, Triple Output Buck/Buck/Boost Synchronous DC/DC
Q
Controller
PLL Capable Fixed Operating Frequency 50kHz to 900kHz, 4V ≤ V
4V ≤ V
0.8V ≤ V
0.8V ≤ V
≤ 60V, 0.8V ≤ V
IN
≤ 60V, 1.23V ≤ V
IN
≤ 0.93VIN, TSSOP-16E
OUT
≤ 0.93VIN, SSOP-28
OUT
≤ 24V, IQ = 50µA
OUT
≤ 36V, IQ = 120µA, TSSOP-16E
OUT
PLL Fixed Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 60V,
0.8V ≤ V
≤ 24V, IQ = 50µA
OUT
PLL Fixed Frequency 140kHz to 650kHz, 4V ≤ VIN ≤ 36V,
0.8V ≤ V
≤ 10V, IQ = 30µA/80µA
OUT
PLL Fixed Frequency 50kHz to 900kHz, 4V≤ VIN ≤ 38V,
0.8V ≤ V
≤ 24V, IQ = 50µA/170µA
OUT
All Outputs Remain in Regulation Through Cold Crank,
2.5V ≤ V I
Q
= 55µA
≤ 38V, V
IN
OUT(BUCK)
Up to 24V, V
OUT(BOOST)
≤ 60V,
IN
≤ 60V,
IN
Up to 60V,
14
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
3824fg
LT 0311 REV G • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 2006
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