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1U
User Manual
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Ampro Corporation 1U User Manual

ReadySystem™ 1U
Users Guide
P/N 5001791A Revision B
Notice Page
NOTICE
No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Ampro Computers, Incorporated.
DISCLAIMER
Ampro Computers, Incorporated makes no representations or warranties with respect to the contents of this manual or of the associated Ampro products, and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Ampro shall under no circumstances be liable for incidental or consequential damages or related expenses resulting from the use of this product, even if it has been notified of the possibility of such damages. Ampro reserves the right to revise this publication from time to time without obligation to notify any person of such revisions. If errors are found, please contact Ampro at the address listed below on the Notice page of this document.
TRADEMARKS
Ampro and the Ampro logo are registered trademarks, and CoreModule, EnCore, Little Board, LittleBoard, MightyBoard, MiniModule, ReadyBoard, ReadyBox, ReadyPanel and ReadySystem are trademarks of Ampro Computers, Inc. All other marks are the property of their respective companies.
REVISION HISTORY
Revision Reason for Change Date
A, A Initial Release Jan/06
A, B Update/Changes Aug/06
Ampro Computers, Incorporated 5215 Hellyer Avenue San Jose, CA 95138-1007 Tel. 408 360-0200 Fax 408 360-0222 www.ampro.com
© Copyright 2006, Ampro Computers, Incorporated
Audience Assumptions
This guide is for the person who designs or uses com put er rela t ed eq ui pment, including but not limited to hardware and software design and implementation of the same. Ampro Computers, Inc. assumes you are qualified in designing and implementing your hardware designs and its related software into your prototype computer equipment.
ii Users Guide ReadySystem 1U

Contents

Chapter 1 Setting Up the ReadySystem 1U..................................................................................1
About the ReadySystem 1U...............................................................................................................1
Using this Guide................................................................................................................................. 1
Requirements................................................................................................................................. 1
What’s in the Box...........................................................................................................................2
Setup Steps........................................................................................................................................2
Preparations................................................................................................................................... 2
Setting Up the Workspace.............................................................................................................3
Installing the Mounting Hardware .................................................................................................. 3
Connecting the Peripherals............................................................................................................3
Applying Power to the ReadySystem 1U.......................................................................................6
Chapter 2 Installing ReadySystem 1U Options............................................................................7
Compact Flash Card Installation........................................................................................................7
Tools Required............................................................................................................................... 7
Installing the Compact Flash Card................................................................................................. 7
Removing the Compact Flash Card............................................................................................... 9
ReadySystem 1U Disassembly/Re-Assembly.................................................................................10
Tools Required............................................................................................................................. 10
Removing the ReadyBoard from Enclosure ................................................................................10
Installing the ReadyBoard into Enclosure....................................................................................12
Connecting the Power Cables .....................................................................................................15
Connecting the Remaining Cables .............................................................................................. 17
Memory Installation..........................................................................................................................19
Tools Required............................................................................................................................. 19
Installation Guidelines..................................................................................................................19
Removing the SODIMM............................................................................................................... 19
Installing the SODIMM.................................................................................................................21
Appendix A Technical Support .......................................................................................................23
Appendix B System Overview.........................................................................................................25
EPIC Architecture.............................................................................................................................25
Product Description.......................................................................................................................... 25
ReadyBox 1U Features................................................................................................................25
I/O Panel Description...................................................................................................................27
Power/IDE LED Definitions.......................................................................................................... 29
Specifications...................................................................................................................................30
Environmental Specifications...................................................................................................
Power Specifications....................................................................................................................30
Physical Specifications ................................................................................................................30
Mechanical Specifications............................................................................................................31
Mounting and Cover Location......................................................................................................34
List of Figures
Figure 1-1. ReadySystem 1U Accessories ....................................................................................... 2
Figure 1-2. Installing Mounting Hardware.........................................................................................3
Figure 1-3. I/O Panel Controls, Connectors, and Indicators.............................................................4
ReadySystem 1U Users Guide iii
....30
Contents
Figure 2-1. Removing Compact Flash Protective Cover...................................................................8
Figure 2-2. Installing Compact Flash Card........................................................................................9
Figure 2-3. Removing ReadySystem Top Cover.............................................................................11
Figure 2-4. Removing USB Connectors ..........................................................................................11
Figure 2-5. Removing ReadyBoard from Enclosure........................................................................12
Figure 2-6. Internal Cables Shown Separated ................................................................................13
Figure 2-7. ReadyBoard Positioned Under LAN Ports....................................................................14
Figure 2-8. Installing ReadyBoard into Enclosure...........................................................................14
Figure 2-9. Connector Locations (Typical ReadyBoard) .................................................................15
Figure 2-10. Connector and Jumper Pin-1 Locations (Typical ReadyBoard)..................................16
Figure 2-11. Installing Power Cables...............................................................................................17
Figure 2-12. Installing IDE, Audio, and USB Cables.......................................................................18
Figure 2-13. Removing SODIMM from Socket................................................................................20
Figure 2-14. Installing SODIMM into Socket ...................................................................................22
Figure B-1. ReadyBox 1U Enclosure...............................................................................................26
Figure B-2. Optional Rack-Mount Hardware (Installed) ..................................................................27
Figure B-3. I/O Panel Controls and Connectors (Front view)..........................................................28
Figure B-4. I/O Panel Access Openings (Front view)......................................................................29
Figure B-5. Width and Depth Dimensions (Top view) .....................................................................31
Figure B-6. Width and Height Dimensions (Front view) ..................................................................31
Figure B-7. Benchtop or Surface Mounting Dimensions (Top View)...............................................32
Figure B-8. Benchtop or Surface Mounting Dimensions (Front View).............................................32
Figure B-9. Optional Rack-Mounting Dimensions (Top View).........................................................33
Figure B-10. Optional Rack-Mounting Dimensions (Front View).....................................................33
Figure B-11. Rack Mounting Hardware...........................................................................................34
Figure B-12. Removing Top Cover..................................................................................................34
List of Tables
Table 1-1. I/O Panel Connectors, Controls, and Indicators...............................................................5
Table A-1. Technical Support Contact Information..........................................................................23
Table B-1. Installed Connectors or Controls....................................................................................27
Table B-2. Connectors or Control/Indicator I/O Panel Openings ....................................................28
Table B-3. Power/IDE Activity LED Indicators.................................................................................29
Table B-4. Environmental Requirements.........................................................................................30
Table B-5. Power Requirement .......................................................................................................30
Table B-6. Weight and Footprint Dimensions..................................................................................30
iv Users Guide ReadySystem 1U

Chapter 1 Setting Up the ReadySystem 1U

About the ReadySystem 1U

The ReadySystem™ products are intended for users of turn-key embedded systems, who prefer long lifecycle, configuration controlled computers over desktop grade systems with frequently changing motherboards. ReadySystem models feature the ReadyBoard single board computer (SBC), from the 400 MHz Intel Celeron® CPU to the Intel 1.4 GHz Pentium® M 738 CPU. The desired operating system (OS) is pre-loaded onto the internal 40 GB (or greater) 2 ½" hard disk drive (HDD). Just load your application software and you are ready to use your system applications.

Using this Guide

This guide provides the most efficient way to set up your ReadySystem 1U with your desired Operating System (OS). The instructions provided in this guide include:
• Removing the ReadySystem™ 1U from the shipping container and inventorying the accessories
• Connecting peripherals to the ReadySystem 1U
• Powering up the ReadySystem 1U
Information not provided in this Users Guide includes:
• ReadyBoard model specifications
• Environmental requirements
• ReadyBoard model connector/pin numbers and definitions
• Operating System programming, or operating instructions
NOTE Refer to the specific Ampro OS manual or the OS manufacturer's
manual for instructions when using the OS software.

Requirements

The following peripherals and devices are needed to make full use of the ReadySystem 1U.
• Peripherals (Customer provided):
♦ PS/2 Keyboard and PS/2 Mouse ♦ CRT (VGA) Monitor
• Power Cord and AC-DC Adapter (Ampro or Customer provided):
♦ AC to DC (+12 VDC or +24 VDC) Brick Power Adapter (with screw-type mating connector)
CAUTION The ReadySystem 1U only accepts 12VDC or 24VDC power. Voltages other than 12
or 24 will damage the system.
• Optional Devices/Connections (Cust omer provided):
♦ Ethernet (LAN) connection ♦ USB Devices, including a keyboard and mouse
ReadySystem 1U Users Guide 1
Chapter 1 Setting Up the ReadySystem 1U
A

What’s in the Box

The Contents List identifies items in the shipping container of the ReadySystem 1U QuickStart Kit. Production quantities of the ReadySystem 1U, except for the first of multiple boxes, may not contain all of the optional items listed for the QuickStart Kit, but all boxes will have the standard items such as the mounting hardware and the PS/2 Y-cable. The optional items, such as the power adapter, power cords, and rack mount kit may be shipped separately. See Figure 1-1.
C-DC
ReadySystem 1U
Mounting Hardware
PS/2 Y-Cable
Figure 1-1. ReadySystem 1U Accessories
Convertor
Rack Mounting Hardware
Power Cords (2)
CD-ROM
RdySy1U_01a

Setup Steps

It is important to follow the setup steps in this section in the exact order listed here, but skip any steps that do not apply to your situation. References are provided to chapters within this guide or other Ampro manuals for more information about installation and use of this ReadySystem 1U.

Preparations

1) Open shipping box
2) Verify Contents
3) Support Documentation (ReadyBoard model Documentation and Support Software (Doc & SW) CD-ROM located in the first QuickStart Kit)
• Locate the ReadySystem 1U Contents List. See Figure 1-1.
• Unpack the contents of the shipping box.
• Verify the contents of the shipping box against the Contents List
included with your ReadySystem 1U shipping box.
• If anything is missing or damaged, call your sales representative. Refer to Appendix A for contact information.
ReadySystem 1U Users Guide
This document describes how to setup and power up the ReadySystem 1U and is provided on the ReadyBoard model Doc & SW CD-ROM as a PDF file.
ReadyBoard Model Reference Manual
This document describes the ReadyBoard model used in the ReadySystem 1U enclosure and provides detailed reference information for your ReadyBoard and is located on the ReadyBoard model Doc & SW CD-ROM as a PDF file
ReadyBoard Model QuickStart Guide
This document describes how to setup, install, and power up the ReadyBoard model installed inside the ReadySystem 1U enclosure and is located on the ReadyBoard model Doc & SW CD-ROM as a PDF file.
Operating System Manual(s)
These documents describe how to use the desired operating system (OS) with the ReadySystem 1U and provide more detailed programming and operating information. These documents may or may not be provided with ReadySystem 1U depending on the specific licensing requirements.
2 Users Guide ReadySystem 1U
Chapter 1 Setting Up the ReadySystem 1U

Setting Up the Workspace

CAUTION To prevent damage to the ReadySystem 1U, ensure there is sufficient clearance
around the air vents for unrestricted airflow.
The air temperature inside the enclosure could rise above the specified operating temperature limits if the airflow through the vents is restricted.
4) Select workbench location
• The workbench location should be a flat clean surface for setup and operation (including the connection of any external peripherals and optional devices).
• Ensure sufficient airflow clearance exists around the complete enclosure.
5) Unpack ReadySystem 1U
• Remove the ReadySystem 1U from its shipping container and place it on a flat
work surface. The ReadyBoard model and the hard drive with the desired OS pre-installed
form a complete system ready for operation.

Installing the Mounting Hardware

6) Connect the appropriate mounting hardware
• Connect the mounting hardware for surface mounting to the bottom or rear of the ReadySystem 1U. See Figure 1-2.
The four plastic feet are mounted prior to shipment and will protect the paint finish on the bottom of the enclosure.
Optional rack mount brackets are available for mounting the ReadySystem into the standard 1U rack mounting space.
ReadySystem 1U (ReadyBox 1U with ReadyBoard installed)
RdySy1U_02ab
Compact Flash
Card Slot
Plastic Feet (4) (Mounted prior
to shipment) M3 0.5 Screws (4) (x6mm, No Washers)
Figure 1-2. Installing Mounting Hardware
1/4 - 20 UNC Screws (4)
Surface Mounting Plates (2)
NOTE All M3 screws use 0.5 mm pitch expressed as M3x0.5 in this manual.
Metric thread designations use pitch in place of the more familiar USA method of threads per inch.
ReadySystem 1U Users Guide 3
Chapter 1 Setting Up the ReadySystem 1U

Connecting the Peripherals

7) Connect the Y-cable and the respective peripheral cables/ devices
• This includes the Y-cable for the PS/2 keyboard & mouse. Refer to Figure 1-3 and Table 1-1 for location and description of the
connectors and controls.
• Connect the PS/2 Keyboard & Mouse Y-cable assembly to the Keyboard/Mouse port on the ReadySystem 1U I/O Panel. See Figure 1-3.
This cable assembly provides two connectors for the PS/2 Keyboard and PS/2 Mouse shared port with icons for the specific device.
• Connect the keyboard to the free Y-cable connector with keyboard icon on it.
• Connect the PS/2 mouse to the Y-cable connector with the respective mouse icon.
• Connect the CRT (VGA) monitor through its 15-pin cable to the CRT (VGA) connector on the I/O Panel of the ReadySystem 1U. See Figure 1-3.
MIC LINE IN LINE OUTCOM 2
COM 1
COM 1/ COM 2
T ypi cal ReadyB oar d (Si de view)
Serial 1 & 2 (Serial 1 Lower) CRT
CRT
COMPACT FLASH
CRT (VGA)
LAN1/ LAN2
Ethernet 1
USB2 USB3
Compact Flash Slot Cover
Keyboard/ Mouse
USB 0/ USB 1
USB 0 & 1
Ethernet 2
(USB 0 Lower)
Compact Flash Socket
RESET
Power LED
POWER
HDD
IDE Activity LED
Reset Switch
RdySy1U_03a
Keyboard/ Mouse
Reset Switch
Power/IDE Activity LED
Figure 1-3. I/O Panel Controls, Connectors, and Indicators
NOTE ReadyBoard models with only one Ethernet connector (LAN 1)
have a cover over the LAN 2 Port.
4 Users Guide ReadySystem 1U
Chapter 1 Setting Up the ReadySystem 1U
Table 1-1. I/O Panel Connectors, Controls, and Indicators
Control/Connector Description
Power Switch
This momentary push button Power Switch controls DC power and has an internal 2-wire cable, 5-pin connector attached to the ReadyBoard.
DC IN This 2-pin coaxial connector is connected to the internal DC regulator and
accepts 12 VDC or 24 VDC +/- 5% from an AC-to-DC converter (Brick power supply) or a customer provided DC power supply with compatib le cord.
CRT (VGA) Use this standard 15-pin (DB15) connector for the video connection. This
connector is provided on the ReadyBoard.
Keyboard/Mouse Use this PS/2 connector for Keyboard & Mouse connections through the required
PS/2 Y-cable adapter provided in the ReadySystem 1U QuickStart Kit or shipping container. The Y-cable has icons for the respective mouse or keyboard connection. This PS/2 connector is on the ReadyBoard.
USB 0 & 1 Use these two USB 4-pin connectors for the first two USB devices connected to
the ReadySystem 1U. These USB type A connectors are on the ReadyBoard.
USB 2 & 3 Use these two USB 4-pin connectors for any additional USB devices. These USB
connectors and the respective internal cables are connected to the ReadyBoard installed inside the enclosure.
LAN 1 (Ethernet 1) This Ethernet port is typically used for the 10/100BaseT Ethernet connection.
This 8-pin (RJ45) connector is provided on the ReadyBoard.
LAN 2 (Ethernet 2) This Ethernet port is typically used for the Gigabit Ethernet (10/100/1000BaseT)
connection, if provided on the ReadyBoard model (10-pin RJ45 connector). If not, it uses the standard 8-pin RJ45 connector for 10/100BaseT Ethernet. This connector is provided on the ReadyBoard. This port is covered for single Ethernet ReadyBoard modules.
COM 1 & COM 2 (Serial 1 & Serial 2)
AUDIO: MIC, Line In, Line Out
Use these two 9-pin (DB9) serial ports for the standard RS232 connections to the ReadySystem 1U. These two connectors are provided on the ReadyBoard.
Use these three Audio In/Out connectors for the standard Stereo In/Out and MIC in connections to the ReadySystem. These Audio connectors and the respective internal cables are connected to the ReadyBoard installed in the enclosure.
Power-On LED This green power-on indicator, located on the ReadyBoard, glows when power is
turned on and goes dark when power is turned off to the ReadySystem 1U.
HDD Activity LED This yellow activity indicator, located on the ReadyBoard, flickers when there is
I/O activity for the IDE HDD or compact flash card used with the ReadySystem.
Reset Button
Press this reset button momentarily (located on the ReadyBoard) to reset the ReadySystem (hard reset).
Compact Flash Cover and Slot
Compact Flash Socket
This compact flash cover and slot (not shown) protects the compact flash card if installed, and ensures good EMI shielding for the ReadySystem 1U.
The compact flash socket (not shown) is provided on the underside of the ReadyBoard and accepts the compact flash card, if installed, through the opening in the I/O panel of the ReadySystem 1U.
Hard Disk Drive (2 ½")
The rear panel assembly holds a 40 GB (or greater), 2 ½" hard disk drive (HDD) installed inside the enclosure and connected to the ReadyBoard.
NOTE If you wish to connect a floppy disk drive (FDD) or CD-ROM to the
ReadySystem 1U, you can use one of the USB ports to connect the device.
ReadySystem 1U Users Guide 5
Chapter 1 Setting Up the ReadySystem 1U

Applying Power to the ReadySystem 1U

8) Power up the ReadySystem 1U
Turn Ring CW
9) Verify the ReadySystem 1U powers on satisfactorily
• Connect the DC power adapter or customer supplied DC supply into DC IN jack of ReadySystem 1U. See Figure 1-3.
NOTE Power supplied to the unit must be within the allowed +12VDC
+/- 5% or +24VDC +/-5%. Failure to provide proper power may damage the system and void the warranty.
• Plug the CRT monitor’s power cord into an AC outlet, and turn on the monitor. See Figure 1-3.
• Plug the DC power adapter or DC supply into an AC outlet.
• Press the ReadySystem 1U’s momentary power switch (≈ 1 sec) before
continuing. See Figure 1-3 and Table 1-1.
• If you want to enter the BIOS Setup before the operating system loads, press the <Del> key during POST at the prompt.
Use BIOS Setup during the initial boot to set the desired options (including time and date, etc.).
• You should see POST complete successfully before the system starts loading the operating system. If you are using Linux, the boot loader will appear first, similar to the one shown below with the desired OS name displayed.
NOTE The 40 GB (or greater) hard disk drive (2 ½") installed in the
ReadySystem 1U enclosure comes with three partitions for the OS and swap space.
(The Linux 2.6 OS is shown as an example.)
GNU GRUB version 0.95 (632k lowe r/250768 upper memory)
Fedora Core (2.6.9-xxx)
Use the and keys to select which entry is hi ghl ig hte d . Press Enter to boot the sele cted OS, ‘e’ to edit the commands befo re boot ing, ‘a’ to modify the ker nel arguments befor e booting, or ‘c’ for a comma nd-line.
NOTE The GNU GRUB boot loader screen will continue to display
indefinitely, unless you execute one of the listed options.
10) Using the Operating System (OS)
• You should see a prompt of some kind indicating the OS is loading, or has loaded, as you view the screen at this point.
• If you are required to log into the OS, use root for the admin name and software as the password to log on. If you are logging in as a normal user, use software for the name and password.
• Refer to the desired OS manual (Ampro's or OS Manufacturers), that may or may not be provided with the ReadySystem, (depends on licensing agreements) for more information.
• If you require drivers not installed on the HDD (2½") located inside the ReadySystem, refer to ReadyBoard model Doc & SW CD-ROM for additional drivers and instructions.
RdySy1U_4a
6 Users Guide ReadySystem 1U

Chapter 2 Installing ReadySystem 1U Options

The procedures in this chapter describe how to install or remove the ReadySystem 1U supported options. This includes removing/installing the compact flash card and its cover, as well as removing the ReadyBoard model SBC from the ReadySystem 1U enclosure and removing/installing memory.
NOTE The ReadyBoard 700 is used in these ReadyBoard examples, but you
will need to refer to the specific documentation for your ReadyBoard model to locate and identify the jumper and connector locations.
Refer to the ReadyBoard model QuickStart Guide or the ReadyBoard model Reference Manual for more specific installation/removal information than is provided in this Chapter.

Compact Flash Card Installation

This brief procedure describes how to remove the protective cover from the compact flash opening in the I/O panel and installing the compact flash card into the open slot. Refer to the ReadyBoard model documentation for specific compact flash jumper settings and compatibility.
NOTE You may use compact flash cards (Type I or II) from commercial
vendors. Ensure you verify the firmware bit status, DMA or UDMA compatibility of the compact flash card before purchasing. Not all card vendors define or support these parameters. Consult the ReadyBoard product Hardware Release Notes and your compact flash card vendor for these parameter compatibilities.

Tools Required

Use these tools to remove and install the compact flash card into or out of the ReadySystem 1U.
• Small to medium Phillips screwdriver
• Anti-static service kit - Use a complete anti-static service kit (or the equivalent) to remove or
install the compact flash card. A complete anti-static service kit should include a static­dissipating work surface, a chassis clip lead, and a wrist or ankle strap.

Installing the Compact Flash Card

1. Prepare the ReadySystem 1U for compact flash (CF) card installation:
♦ If the ReadySystem is already prepared for compact flash installation, including removal of
the CF cover, with power turned off and the coaxial power cable disconnected, skip to Step 5.
♦ If the ReadySystem has power applied and is operating, continue with the next step.
CAUTION To prevent damage to the ReadyBoard, ensure the power switch on the
ReadySystem is turned off, and the coaxial power cable has been disconnected from the DC IN connector.
2. Initiate a shut down sequence through the OS, or hold in the power switch for 4-6 seconds to turn off power.
The Power LED should turn off completely when the power is turned off.
3. Disconnect the coaxial power cable from the DC IN connector.
ReadySystem 1U Users Guide 7
Chapter 2 Installing ReadySystem 1U Options
CAUTION To prevent damage to the ReadyBoard or the compact flash card, ensure you
discharge yourself and follow good Electrostatic Discharge principals before touching components. The ReadyBoard and the compact flash card are sensitive to static electricity and easily can be damaged by improper handling. Do the following when handling either one:
Always use an anti-static wrist/ankle strap and a grounding mat.
Leave the compact flash in the anti-static bag until you are ready to install it.
Before you remove a compact flash from the anti-static bag, touch a grounded, unpainted metal surface to discharge any static electricity.
4. Use a Phillips screwdriver to remove the compact flash cover and place the two screws in a safe place for use later. See Figure 2-1.
5. If necessary, inspect the socket for bent pins or debris on the pins of the compact flash socket.
6. Remove the compact flash card from its protective bag, handling the compact flash card by its edges.
M3x0.5 Screws (2) (Flat He ad , 3mm)
RdySy1U_05ab
Compact Flash Protective Cover (RFI Shield)
Figure 2-1. Removing Compact Flash Protective Cover
CAUTION To prevent damage to the ReadyBoard or the compact flash card, do
not force the compact flash card into the slot. If you have to force the compact flash card into the slot, it is not installed correctly.
The guides on the compact flash sockets on the ReadyBoard series have enough flexibility to expand when the CF is installed incorrectly.
7. Insert the compact flash card into the opening provided by matching the pin-1 orientation of the compact flash card with the arrowhead on the I/O panel. See Figure 2-2.
NOTE The keyed slots and lip (or catch edge) on the compact flash card are
used to install into the socket in only one orientation. Pin-1 should be down and to the right as shown in the Figure 2-2.
8 Users Guide ReadySystem 1U
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