AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design
and manufacture of precision, programmable power supplies for R&D, test and measurement,
process control, power bus simulation and power conditioning applications across diverse
industrial segments. From bench top supplies to rack-mounted industrial power subsystems,
AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California
Instruments and Power Ten brand power supplies.
AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromec hanical
devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working
at more than 80 manufacturing facilities and more than 80 sales and service centers in the United
States and around the world.
Trademarks
AMETEK is a registered trademark of AMETEK, Inc.
Other trademarks, registered trademarks, and product names are the property of their respective
owners and are used herein for identification purposes only.
Notice of Copyright
SLH Series DC High Power Electronic Load Operating Manual
UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC.
(“AMETEK”):
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR
EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,
WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH
INFORMATION WILL BE ENTIRELY AT THE USER’S RISK, AND
(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE
TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT
IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT
WWW.PROGRAMMABLEPOWER.COM.
Before applying power to the system, verify that your product is configured properly for your
particular application.
WARNIN
WARNIN
Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform
installation and servicing.
Ensure that the AC power line ground is connected properly to the Power Rack input connector or
chassis. Similarly, other power ground lines including those to application and maintenance
equipment must be grounded properly for both personnel and equipment safety.
Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any
cable.
In normal operation, the operator does not have access to hazardous voltages within the chassis.
However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY may be normally generated on the output terminals. The customer/user must
ensure that the output power lines are labeled properly as to the safety hazards and that any
inadvertent contact with hazardous voltages is eliminated.
Guard against risks of electrical shock during open cover checks by not touching any portion of the
electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety
glasses during open cover checks to avoid personal injury by any sudden component failure.
Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary
sales organizations can accept any responsibility for personnel, material or inconsequential injury,
loss or damage that results from improper use of the equipment and accessories.
Hazardous voltages may be present when covers are removed. Qualified
personnel must use extreme caution when servicing this equipment.
Circuit boards, test points, and output voltages also may be floating above
(below) chassis ground.
The equipment used contains ESD sensitive ports. When installing
equipment, follow ESD Safety Procedures. Electrostatic discharges might
cause damage to the equipment.
SAFETY SYMBOLS
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iv
Product Family: SLH Series DC High Power Electronic Load
Warranty Period: One Year
WARRANTY TERMS
AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the
Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in
material or workmanship within the applicable warranty period stated above, then AMETEK may,
at its option: repair or replace the Product; or issue a credit note for the defective Product; or
provide the Buyer with replacement parts for the Product.
The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in
accordance with the return procedure specified below. AMETEK will, at its expense, deliver the
repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the
Buyer is in default under the Purchase Order Agreement or where the Product or any part
thereof:
• is damaged by misuse, accident, negligence or failure to maintain the same as
specified or required by AMETEK;
• is damaged by modifications, alterations or attachments thereto which are not
authorized by AMETEK;
• is installed or operated contrary to the instructions of AMETEK;
• is opened, modified or disassembled in any way without AMETEK’s consent; or
• is used in combination with items, articles or materials not authorized by AMETEK.
The Buyer may not assert any claim that the Products are not in conformity with any warranty
until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.
PRODUCT RETURN PROCEDURE
1. Request a Return Material Authorization (RMA) number from the repair facility (must be
done in the country in which it was purchased):
• In the USA, contact the AMETEK Repair Department prior to the return of the
product to AMETEK for repair:
Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)
858-450-0085, ext. 2295 or ext. 2463 (direct)
• Outside the United States, contact the nearest Authorized Service Center
(ASC). A full listing can be found either through your local distributor or our
website, www.programmablepower.com, by clicking Support and going to the
Service Centers tab.
2. When requesting an RMA, have the following information ready:
• Model number
• Serial number
• Description of the problem
NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.
NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to
an evaluation fee and applicable freight charges.
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vi
ABOUT THIS MANUAL
This manual has been written expressly for the Sorensen brand SL series of electronic loads, which
have been designed and certified to meet the Low Voltage and Electromagnetic Compatibility Directive
Requirements of the European Community.
Since the goal of the Low Voltage Directive is to ensure the safety of the equipment operator, universal
graphic symbols have been used both on the unit itself and in this manual to warn the operator of
potentially hazardous situations (see Safety Notice, this manual).
1.1 General Description...............................................................................................................................1-1
1.1.1 Power Contours............................................................................................................................1-1
2.1.5 Rack Mount ...................................................................................................................................2-2
TABLE 1-1 AC LINE INPUT ........................................................................................................................................................1-7
TABLE 3-1 SLH-SERIES DC ELECTRONIC LOAD FACTORY SETTINGS FOR POWER ON......................................................3-18
TABLE 3-2 RESOLUTION OF RANGE 1/2 VS COARSE/FINE LOAD CURRENT SETTING KEYS ................................................3-20
TABLE 3-3 SUMMARY OF OVER PROTECTION VALUES ..........................................................................................................3-22
TABLE 5-4 STATE COMMAND SUMMARY ..................................................................................................................................5-4
TABLE 5-5 SYSTEM COMMANDS - ALL MODULES ....................................................................................................................5-4
TABLE 5-6 MEASURE AND LIMIT COMMANDS ...........................................................................................................................5-5
TABLE 5-7 GLOBAL COMMANDS ...............................................................................................................................................5-5
List of Figures
FIGURE 1-1 SLH-60-120-600 POWER CONTOUR ............................................................................................................... 1-1
FIGURE 1-2 SLH-60-120-1200 POWER CONTOUR ............................................................................................................. 1-2
FIGURE 1-3 SLH-60-120-1800 POWER CONTOUR ............................................................................................................. 1-2
FIGURE 1-4 SLH-60-240-1200 POWER CONTOUR ............................................................................................................. 1-3
FIGURE 1-5 SLH-60-240-1800 POWER CONTOUR ............................................................................................................. 1-3
FIGURE 1-6 SLH-60-360-1800 POWER CONTOUR ............................................................................................................. 1-4
FIGURE 1-7 CONSTANT CURRENT (CC) MODE .................................................................................................................... 1-4
FIGURE 2-2 AC LINE RECEPTACLE ....................................................................................................................................... 2-2
FIGURE 2-3 SLH-SERIES HIGH POWER LOAD REAR PANEL................................................................................................ 2-3
FIGURE 3-1 SLH-SERIES HIGH POWER LOAD FRONT PANEL.............................................................................................. 3-1
FIGURE 3-2 ORGANIZATION OF FRONT PANEL CONTROLS OF SLH-SERIES DC PLUG-IN MODULE................................... 3-6
FIGURE 3-3 FLOW CHART FOR LOAD MODULE GENERAL SETUP PARAMETERS AND OCP AND OPP TESTS ................. 3-10
xi
FIGURE 3-4 DYNAMIC MODE WAVEFORM AND DEFINITION PARAMETERS ......................................................................... 3-13
FIGURE 3-5 NORMAL OPERATING MODE FLOWCHART .......................................................................................................3-14
FIGURE 3-6 STORE/RECALL/SEQUENCE CONTROL BUTTONS............................................................................................. 3-15
FIGURE 3-7 AUTO SEQUENCE FUNCTION SET-UP AND OPERATION FLOWCHART............................................................. 3-16
FIGURE 3-8 ANALOG PROGRAMMING LOAD CURRENT IN CC MODE OPERATION .............................................................3-19
FIGURE 4-1 LOCAL VOLTAGE SENSE CONNECTIONS ............................................................................................................ 4-1
FIGURE 4-2 REMOTE VOLTAGE SENSE CONNECTIONS ........................................................................................................ 4-2
FIGURE 4-3 CONSTANT CURRENT MODE APPLICATION........................................................................................................ 4-3
FIGURE 4-4 DYNAMIC LOAD CURRENT WITH INDEPENDENT PROGRAMMED RISE/FALL SLEW RATE .................................. 4-4
FIGURE 4-5 CONSTANT VOLTAGE MODE APPLICATION ........................................................................................................ 4-5
FIGURE 5-2 PROTECTION STATUS REGISTER .....................................................................................................................5-16
FIGURE 5-3 ERROR STATUS BYTE REGISTER..................................................................................................................... 5-17
xii
1.1 GENERAL DESCRIPTION
1.1.1 Power Contours
The SLH-Series High Power DC Electronic Load is designed to test, evaluate and burn in
DC power supplies and batteries. The power contour of the six models are shown in Figure
1-1 through Figure 1-6. The Sorensen SLH-Series High Power DC Electronic Load can be
controlled locally at the front panel or remotely via computer over the GPIB.
SECTION 1
INTRODUCTION
60
30
Voltage (V)
10
5
0.5
0
060120
Current (A)
Figure 1-1 SLH-60-120-600 Power Contour
M540074-01 Rev C 1-1
Introduction Sorensen SLH-Series DC High Power Electronic Load
60
30
Voltage (V)
20
10
1
0
40
20
060120
Current (A)
Figure 1-2 SLH-60-120-1200 Power Contour
60
30
Voltage (V)
15
1
0
060120
30
Current (A)
Figure 1-3 SLH-60-120-1800 Power Contour
1-2 M540074-01 Rev C
Sorensen SLH-Series DC High Power Electronic Load Introduction
60
30
Voltage (V)
10
5
1
0
40
20
0120240
Current (A)
Figure 1-4 SLH-60-240-1200 Power Contour
60
30
Voltage (V)
15
7.5
1
0
30
60
Current (A)
0120240
Figure 1-5 SLH-60-240-1800 Power Contour
M540074-01 Rev C 1-3
Introduction Sorensen SLH-Series DC High Power Electronic Load
60
30
Voltage (V)
10
5
1
0
0180360
60
30
Current (A)
Figure 1-6 SLH-60-360-1800 Power Contour
1.1.2 Operating Modes
The operating modes of SLH-series Electronic Load include: Constant Current (CC) mode,
Constant Resistance (CR) mode, and Constant Voltage (CV) mode. The wide-range
dynamic load with independent rise/fall current slew rate and analog programming input with
arbitrary waveform input, is available in Constant Current mode.
CC Mode:
In Constant Current mode, the load will sink a current in accordance with the
programmed current setting regardless of the input voltage (see Figure 1-7).
Figure 1-7 Constant Current (CC) Mode
1-4 M540074-01 Rev C
Sorensen SLH-Series DC High Power Electronic Load Introduction
CR Mode:
In Constant Resistance mode, the load will sink a current linearly proportional to the load
input voltage in accordance with the programmed resistance setting (see Figure 1-8).
Figure 1-8 Constant Resistance (CR) Mode
CV Mode:
In Constant Voltage mode, the load will attempt to sink enough current until the load
input voltage is equal to the programmed voltage setting (see Figure 1-9).
Figure 1-9 Constant Voltage (CV) Mode
Dynamic Waveform Definition
There are six parameters to generate dynamic wave form or pulse wave form: High/Low
load levels, Rise/Fall slew rates, and T
HIGH/TLOW durations. The SLH-series Electronic
Load will sink current from the power source proportional to the dynamic waveform. The
dynamic waveform definition is shown in Figure 1-10. The period of dynamic wave form
is, dynamic frequency = 1 /(T
HIGH + TLOW ), the Duty cycle = THIGH / (THIGH + TLOW)
The formula to define the period of dynamic waveform (T
HIGH + TLOW) is:
M540074-01 Rev C1-5
Introduction Sorensen SLH-Series DC High Power Electronic Load
Dynamic frequency = 1 /(THIGH + TLOW)
Duty cycle = T
The load current level and load status can be set by either of two ways: manually, through
the front panel, or with GPIB command. The load input voltage and load current can be
read back to the computer through GPIB. (GPIB operation is described in Section 4).
HIGH / (THIGH + TLOW)
Figure 1-10 Dynamic Waveform
1.2 FEATURES
• Full GPIB control of Load condition setting and meter read back
• Dual high accuracy & resolution 4-1/2 digit voltage and current meter
• Built-in pulse generator includes wide T
Rise/Fall load current slew rate control, and High/Low Load Level
• Controllable load current Slew Rate of load Level change, load ON/OFF switch change,
and power supply turn-on
• Short circuit test and current measure capability, low short resistance and reliable short
circuitry is implemented by turn ON Power MOSFET and heavy duty relay
• Automatic voltage sense capability
• Full protection from over power, over temperature, over voltage, and reverse polarity
• Analog programming input capability at rear panel
• Isolated I-monitor BNC output, 10V full scale
1.3 ACCESSORIES
• V-sense cable: BNC-CLIP (1M) 1 ea.
• Binding Post Plug (Black) 1 ea.
• Binding Post Plug (Red) 1 ea.
HIGH/TLOW dynamic load range, independent
• Hook terminal 2 ea.
• SLH-Series High Power DC Electronic Load operation manual 1 ea.
• Screws, M8x25 2 ea.
1-6 M540074-01 Rev C
Sorensen SLH-Series DC High Power Electronic Load Introduction
1.4 SPECIFICATIONS
The next two tables provide specifications for the SLH DC High Power Electronic Load:
LINE 100V/115V±10% 200V/230V±10%
FREQUENCY 50/60 HZ
AC INPUT FUSE 2A/250V (5x20mm) 1A/250V (5x20mm)
MAX. POWER
CONSUMPTION
DIMENSIONS (W*H*D) 17.3x7.0x17.5 in. (440 x177 x445 mm)
WEIGHT NET : 51.9 lbs. (23.6 kg)
Table 1-1 AC Line Input
100 W
M540074-01 Rev C1-7
Introduction Sorensen SLH-Series DC High Power Electronic Load
The following specifications apply 25°C ± 5°C:
Table 1-2. SLH-Series Specifications
1-8 M540074-01 Rev C
Sorensen SLH-Series DC High Power Electronic Load Introduction
1.5 REGULATORY COMPLIANCE
• Certified to UL 61010-1, CSA C22.2 No. 61010.1 and IEC/EN 61010-1
• CE Compliant:
o Low Voltage Directive (73/23/EEC) using EN 61010-1, and
o EMC Directive (89/336/EEC) using EN 61326
• FCC Compliant to 21 CFR, Subpart J.
1.6 BLOCK DIAGRAM
The functional block diagram of SLH-series DC electronic Load module is illustrated in Figure
1-11. Please refer to the SLH Mainframe Operation Manual for the functional Block diagram of
the mainframe.
Figure 1-11 Block Diagram of SLH-Series Electronic Load
M540074-01 Rev C 1-9
Introduction Sorensen SLH-Series DC High Power Electronic Load
• The front panel of the SLH-Series provides the load current level and the load status.
• The following three pairs of parameters constitute the wide range pulse generator, and
can be used to test the power supply (Device Under Test - DUT):
◦ Two 12-bit D/A converters receive digital data of load current, and transfer as an
analog signal.
◦ Two 8-bit D/A converters control the load current slew rate.
◦ Two 16-bit trimmers set the T
HIGH and TLOW durations
• The Constant Current ( CC ), Constant Resistance ( CR ), and Constant Voltage ( CV )
control circuitry. Range circuitry is selected by existing operating mode and range.
• The drive circuit controls the load current flow through power MOSFET, proportional to
the analog control signal. The Short ON/OFF signal through short drive circuit turns the
Power MOSFET fully ON.
• The current sense Amplifier feeds the load current signal including the short circuit
current signal, to the digital meter (DM) and isolated amplifier to Imonitor BNC output.
• The voltage Auto-sensing circuit selects the Load input terminal or Vsense BNC input
depending on whether the Vsense cable is connected or not. The Auto-ranged, high
accuracy 4 1/2 digit (five-character) voltage meter indicates the input voltage.
• The 4 1/2-digit (five-character) voltage meter and 4 1/2-digit (five-character) current
meter digital bus is connected to CPU circuitry.
1-10 M540074-01 Rev C
INSTALLATION AND MAINTENANCE
2.1 INSPECTION
The SLH-series high power load was carefully inspected before shipment. If instrument damage
has occurred during transport, please inform the Xantrex sales and service office or
representative (see Warranty).
Your SLH-series high power load was shipped with a power cord for the type of outlet used at
your location. If the appropriate cord was not included, please contact your nearest Xantrex
sales office to obtain the correct cord. Refer to "check line voltage" for voltage selection and
fuse type.
SECTION 2
2.1.1 Check Line Voltage
The SLH-series high power load can operate with 115, 230VAC input as indicated on the
rear panel label. Make sure that the factory check mark corresponds to your nominal line
voltage. If not correctly marked, perform the following procedures:
1. With the load power OFF, disconnect the power cord.
2. Refer to the drawing of the SLH-series load rear in Figure 2-1; set the switches to the
proper voltage as described in the following steps:
Voltage
configuration
Voltage
selection
switch
Figure 2-1 Setting Switch
M540074-01 Rev C 2-1
Installation Sorensen SLH-Series DC High Power Electronic Load
a. Mark the correct voltage on the rear panel of SLH-series high power load.
b. Check the rating of the line fuse and replace it with the correct fuse if necessary.
(The line fuse is located below the AC line receptacle see Figure 2-2).
c. With the power cord removed, use a small screwdriver to extract the fuse holder
from under the AC socket.
d. Replace the fuse with the appropriate type as indicated in Figure 2-1. These fuses
are slow-blow fuses.
e. Reinstall fuse holder and connect the power cord.
Figure 2-2 AC Line Receptacle
2.1.2 Grounding Requirements
The SLH-series high power load is equipped with a three-conductor cable that plugs into an
appropriate receptacle to ground the instrument's cover.
2.1.3 Environmental Requirements
• For indoor use only
• Installation Category II (overvoltage)
• Pollution Degree 2
• Altitude up to 2000 meters (with power derating)
• Relative Humidity 80% RH Max
• Ambient Operating Temperature 0-40°C, with ideal being 25°C ± 5°C
2.1.4 Tilt Adjustment
The SLH-Series high power load is equipped with adjustable tilt stands for use as a benchtop instrument to provide a user-friendly viewing angle.
2.1.5 Rack Mount
The SLH-Series high power load is designed to permit mounting in a standard 19-inch rack
for system application.
2.1.6 Repair
If the instrument is damaged, please attach a tag to the instrument to identify the owner and
indicate the required service or repairing. Follow the procedures in the Warranty page.
2-2 M540074-01 Rev C
Sorensen SLH-Series DC High Power Electronic Load Installation
2.2 CONNECTIONS
CAUTION: PREVENT DAMAGE TO THE LOAD. Do NOT apply voltage or current with
power switched OFF. Turn ON the power switch to the load PRIOR to applying voltage or
current to the input terminals (i.e., before turning on the power supply under test).
2.2.1 GPIB Connection
The GPIB connector on the rear panel connects the SLH-series high power load to the
controller and to other GPIB devices. A GPIB system can be connected in any configuration
(star, linear, or both), with the following two provisions:
1. There are no more than 15 devices, including the controller.
2. The maximum length of all cables combined is 20 meters, calculated at 2 meters times
the number of devices connected.
Please ensure that the lock screws are firmly hand-tightened; use a screwdriver only for the
removal of screws.
Figure 2-3 shows the rear panel of SLH-series high power load, the GPIB connector and
GPIB address setting switch is located on the rear panel of SLH-series high power load. The
initial GPIB address of the SLH-series high power load is factory set to address 05.
Figure 2-3 SLH-Series High Power Load Rear Panel
GPIB Address Setting:
To set the GPIB address, simultaneously press the STATE 4+STATE 5 keys on the front panel. Press
UP or DOWN on the BANK keys to select the address number (0-31), press STATE 2 to exit GPIB
address setting mode.
M540074-01 Rev C2-3
Installation Sorensen SLH-Series DC High Power Electronic Load
2.2.2 Input Binding Post and Wire Considerations
The output of the device under test (DUT) is connected to the load by bus bars located at
the rear of the load. A major consideration in making input connection is the wire size. The
minimum wire size is required to prevent overheating and to maintain good regulation. It is
recommended that the wires be large enough to limit the voltage drop to less than 0.5V per
lead.
Note: When using Constant Resistance mode, Vsense inputs should be used
to avoid affecting measurements and regulation by cable resistance.
Low Current Testing, below 60A input.
The positive (+) and negative (-) binding posts can be connected to the wires/cables
according to the following guidelines:
Bus Bars
The connection is through the bus bars at the rear of the SLH series load. This is the
same connection as high current testing.
Plug Connectors
This is the most popular way to connect the input of electronic load to the device under
test. It is recommended the load current be less than 20A in this connection since the
current rating of the plug is rated to 20A. The maximum wire gauge should be limited to
AWG14.
Hook Terminals
The hook terminal provides a good contact to the binding post and can be used anytime.
The maximum wire gauge should be limited to AWG10.
Direct Insertion into Binding Posts
This is the most convenient way to connect the load input to the DUT. The maximum wire
gauge AWG14 can be used in this application.
Plug Connectors and Hook Terminals
This method is recommended when input current is greater than 20A.
Plug Connectors and Direct Insertion
This method is also recommended when input current is greater than 20A.
2.2.3 The Power Line Frequency 50/60 Hz Setting
The high accuracy 4-1/2 digit voltage and current meters use dual slope integrated theory to
measure the analog voltage and current signal. The accuracy of the meter is the best when
the integration cycle is synchronized with the power line frequency. (The input line voltage
and line frequency of SLH-series high power load.) There are two power line frequencies
that can be selected, 50Hz or 60Hz.
2-4 M540074-01 Rev C
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